Buell 2009 XB Series Service Manual page 580

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Table A-4. Crimp Tool Wire Gauge Punch/Die
AWG (WIRE GAUGE)
22
18-20
14-16*
* Crimp 16 AWG pin terminals in the 18-20 middle die.
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Figure A-27. Open Electrical Crimp Tool (HD-48119) at 45
Degrees
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1
2
1. Socket locator bar
2. Pin locator bar
Figure A-28. Terminal Locator Bars
A-18 2009 XB Service: Appendix A Connector Repair
Position Terminal in the Punch/Die
1.
PUNCH/DIE
Left
Middle
Right
2.
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Figure A-29. Square Openings in Socket Locator Bar
Insert Stripped Lead
See
the crimp tails at an up angle until the wire core touches the
face of the socket locator bar above the square opening.
See Figure A-29. With the crimp tails up, place the terminal
through the punch/die into the square opening in the
socket locator bar.
a. Socket Terminal: See Figure
stops against the back face of the socket locator bar
(1).
b. Pin Terminal: See Figure
minal passes through the socket locator bar and stops
in the notch in the face of the pin locator bar.
See Figure A-31. Ratchet the handles together until the
crimp tails are held in vertical alignment between the punch
and the die.
Figure A-32. Insert the stripped end (wire core) between
NOTES
The insulation must extend through the insulation crimp
tails.
Insert the wire with little or no pressure. Pressing on the
lead will bend the wire core.
A-28. A socket terminal
A-30. The tip of a pin ter-