Buell 2009 XB Series Service Manual page 350

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8. Install sprocket shaft seal.
a. Center seal/spacer driver over seal, so that the sleeve
(smaller OD) seats between seal wall and garter
spring.
b. Sparingly apply graphite lubricant to threads of pilot
shaft to verify smooth operation.
c. Slide sleeve over pilot until sleeve contacts the oil
seal. Install handle on top of sleeve.
d. Rotate handle clockwise until tool bottoms on crank-
case lip. Remove tool from sprocket shaft.
e. Install new retaining ring in groove in left crankcase
next to oil seal.
9. Install thrust washer from the outside against the sprocket
shaft bearing.
10. Install new spacer in seal ID. With the thin (lipped) side
facing outward, center seal/spacer assembly over bearing
bore.
NOTE
Do not remove the spacer after installation or the new seal will
have to be discarded and the procedure repeated.
11. See Figure 3-141. Install cylinder studs.
a. Pack clean towels into crankcase opening.
b. Place a steel ball into a head screw.
c. The cylinder studs have a shoulder at the lower end.
Place the end of the stud without the shoulder into
the head screw.
d. Install the stud in the crankcase with the shoulder end
down. Use an air gun to drive the stud until the
shoulder reaches the crankcase.
e. Remove air gun. Use a torque wrench to tighten stud
to 10-20 ft-lbs (14-27 Nm).
3-96 2009 XB Service: Engine
sm00197
1
2
1. Head screw with ball inside
2. Cylinder stud
3. Shoulder on cylinder stud
4. Air gun
Figure 3-141. Cylinder Studs
12. Install piston and cylinder. See
PISTON.
13. Install cylinder head. See
14. Install cam gears, gearcase cover, lifter guides and lifters.
See 3.17 GEARCASE AND CAM
15. Install oil pump. See 3.10 OIL
16. Install starter. See {MISSING_XREF_C18-sectionC18S6}.
17. Install shift shaft. See 5.16 SHIFTER
18. Install stator. See 6.11 ALTERNATOR.
19. Install all primary drive components. This includes engine
sprocket, primary chain, complete clutch assembly, engine
sprocket bolt and mainshaft nut. See
CHAIN.
20. Install primary cover. See
NOTE
Be sure to refill transmission to proper level with fresh lubricant.
See 1.9 CLUTCH/TRANSMISSION/PRIMARY
21. To install engine in frame see
TION.
4
3
3.8 CYLINDER AND
3.7 CYLINDER HEAD.
GEARS.
PUMP.
SHAFT.
5.6 PRIMARY
5.3 PRIMARY COVER.
FLUID.
3.6 ENGINE INSTALLA-