Fairing Support Bracket - Buell XB9R 2003 Service Manual

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FAIRING SUPPORT BRACKET

REMOVAL
1. Remove seat. See 2.38
11 1
WARNING
To protect against accidental start-up of vehicle and pos-
sible personal injury, disconnect the negative battery
cable before proceeding. Inadequate safety precautions
could cause a battery explosion, which could result in
death or serious injury.
2. Disconnect battery by unthreading fastener removing
negative cable (black) from battery first. See
TERY MAINTENANCE.
3. Remove front fairing. See
SHIELD, AND MIRRORS.
4. Remove headlight support bracket. See
LIGHT SUPPORT BRACKET.
5. Remove fuse block (1) and relay block (4) and p-clamp.
See 7.22 MAIN FUSE AND FUSES.
6. Disconnect and remove horn (5). See
7. Disconnect and remove instrument cluster (2, 3). See
7.17 INSTRUMENT MODULE.
8. See Figure 2-95. Remove fairing support bracket fasten-
ers and washers (4), p-clamp (7) to remove fairing sup-
port bracket (5).
2-62 2003 Buell XB9R: Chassis
SEAT.
WARNING
1.4 BAT-
2.37 FRONT FAIRING, WIND-
2.25 HEAD-
7.20 HORN.
INSTALLATION
1. Route the wire harness. See
ROUTING for wire harness routing.
2. See Figure 2-95. Install fairing support bracket with fas-
teners and washers (4). Tightening to 16-18 ft-lbs (22-
26 Nm).
3. Install p-clamp (7) with p-clamp fasteners and washers
(8).
4. Connect instrument cluster connector and install instru-
ment cluster. Tightening to 36-48 in-lbs (4-5 Nm). See
7.17 INSTRUMENT MODULE.
5. Install horn and tighten fasteners to 72-96 in-lbs
(8-10 Nm). See 7.20 HORN.
6. Install fuse block, relay and p-clamp tightening fasteners
to 72-96 in-lbs (8-11 Nm). See
FUSES.
7. Install lower headlight support bracket. See
LIGHT SUPPORT BRACKET.
8. Install front fairing. See
SHIELD, AND MIRRORS.
11 1
WARNING
Always connect the positive battery cable first. If the pos-
itive cable should contact ground with the negative cable
installed, the resulting sparks may cause a battery explo-
sion which could result in death or serious injury.
9. Install battery by threading positive cable (red) into
threaded hole first tightening to 72-96 in-lbs (8-11 Nm).
See 1.4 BATTERY MAINTENANCE.
10. Install seat. See 2.38 SEAT.
2.26
D.1 HOSE AND WIRE
7.22 MAIN FUSE AND
2.25 HEAD-
2.37 FRONT FAIRING, WIND-
WARNING