Fairing Support Bracket - Buell 2005 FIREBOLT Service Manual

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FAIRING SUPPORT BRACKET

REMOVAL
1. Remove seat. See 2.38
11 1
WARNING
To prevent accidental vehicle start-up, which could
cause death or serious injury, disconnect negative (-)
battery cable before proceeding. (00048a)
2. Disconnect battery by unthreading fastener removing
negative cable (black) from battery first. See
TERY MAINTENANCE.
3. Remove front fairing. See
SHIELD, AND MIRRORS.
4. Remove headlight support bracket. See
LIGHT ASSEMBLY AND SUPPORT BRACKET.
5. Remove fuse block (1) and relay block (4) and p-clamp.
See 7.22 MAIN FUSE AND FUSES.
6. Disconnect and remove horn (5). See
7. Disconnect and remove instrument cluster (2, 3). See
7.18 INSTRUMENT MODULE.
8. See Figure 2-106. Remove fairing support bracket fas-
teners and washers (4), p-clamp (7) to remove fairing
support bracket (5).
2-74 2005 Buell Firebolt: Chassis
SEAT.
WARNING
1.5 BAT-
2.37 FRONT FAIRING, WIND-
2.25 HEAD-
7.20 HORN.
INSTALLATION
1. Route the wire harness. See
ROUTING for wire harness routing.
2. See Figure 2-106. Install fairing support bracket with fas-
teners and washers (4). Tightening to 16-18 ft-lbs (22-
26 Nm).
3. Install p-clamp (7) with p-clamp fasteners and washers
(8).
4. Connect instrument cluster connector and install instru-
ment cluster. Tightening to 36-48 in-lbs (4-5 Nm). See
7.18 INSTRUMENT MODULE.
5. Install horn and tighten fasteners to 72-96 in-lbs
(8-10 Nm). See 7.20 HORN.
6. Install fuse block, relay and p-clamp tightening fasteners
to 72-96 in-lbs (8-11 Nm). See
FUSES.
7. Install lower headlight support bracket. See
LIGHT ASSEMBLY AND SUPPORT BRACKET.
8. Install front fairing. See
SHIELD, AND MIRRORS.
11 1
WARNING
Connect positive (+) battery cable first. If positive (+)
cable should contact ground with negative (-) cable con-
nected, the resulting sparks can cause a battery explo-
sion, which could result in death or serious injury.
(00068a)
9. Install battery by threading positive cable (red) into
threaded hole first tightening to 72-96 in-lbs (8-11 Nm).
See 1.5 BATTERY MAINTENANCE.
11 1
WARNING
After installing seat, pull upward on front of seat to be
sure it is in locked position. While riding, a loose seat can
shift causing loss of control, which could result in death
or serious injury. (00070a)
10. Install seat. See 2.38 SEAT.
2.26
D.1 HOSE AND WIRE
7.22 MAIN FUSE AND
2.25 HEAD-
2.37 FRONT FAIRING, WIND-
WARNING
WARNING