ZG
COOLANT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
ENGINE ACCESSORY DRIVE BELTS . . . . . . . . . 1
RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SYSTEM COOLANT ROUTING
ENGINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
ACCESSORY DRIVE BELT TENSION . . . . . . . . . 4
COOLANT PERFORMANCE . . . . . . . . . . . . . . . . 5
ENGINE BLOCK HEATER
RADIATOR PRESSURE CAP . . . . . . . . . . . . . . . 5
THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . 4
VISCOUS FAN DRIVE . . . . . . . . . . . . . . . . . . . . 7
WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . 6
COOLING SYSTEM DIAGNOSIS
DEAERATION
. . . . . . . . . . . . . . . . . . . . . . . . . 21
DRB SCAN TOOL
. . . . . . . . . . . . . . . . . . . . . . . 9
LOW COOLANT LEVEL-AERATION . . . . . . . . . 21
ON-BOARD DIAGNOSTICS (OBD) . . . . . . . . . . . 8
PRESSURE RELIEF CHECK . . . . . . . . . . . . . 20
RADIATOR COOLANT FLOW CHECK
SERPENTINE DRIVE BELT DIAGNOSIS . . . . . . 10
TESTING COOLING SYSTEM FOR LEAKS
THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . 10
VISCOUS FAN DRIVE
GENERAL INFORMATION
ENGINE ACCESSORY DRIVE BELTS
CAUTION: When installing a serpentine accessory
drive belt, the belt MUST be routed correctly. If not,
the engine may overheat due to water pump rotat-
ing in wrong direction. Refer to the appropriate
engine Belt Schematic in this Group for the correct
belt routing. Or, refer to the Belt Routing Label
located in the engine compartment.
COOLING SYSTEM
CONTENTS
. . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . 4
. . . . . . . . . . . 14
. . . . . . . . . . . . . . . . . 13
. . . . . . 20
. . . . . . . 18
. . . 18
. . . . . . . . . . . . . . . . . . . 19
page
WATER PUMP TESTS . . . . . . . . . . . . . . . . . . . . 9
COOLING SYSTEM CLEANING/REVERSE
FLUSHING
DRAINING AND FILLING COOLING SYSTEM . . 21
AUXILIARY . . . . . . . . . . . . . . . . . . . . . . . . . . 23
. . 3
BELT REPLACEMENT/ADJUSTMENT
ENGINE BLOCK HEATER
RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
THERMOSTAT 4.0L ENGINE
THERMOSTAT 5.2/5.9L ENGINES
VISCOUS FAN DRIVE
WATER PUMP 4.0L ENGINE
WATER PUMP 5.2/5.9L ENGINES
WATER PUMP BYPASS HOSE . . . . . . . . . . . . . 36
RADIATOR CAP . . . . . . . . . . . . . . . . . . . . . . . . 44
RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . 44
TORQUE SPECIFICATIONS . . . . . . . . . . . . . . . 45
perature. It allows the engine to reach normal oper-
ating temperature as quickly as possible. It also
maintains normal operating temperature and pre-
vents overheating.
The cooling system also provides a means of heat-
ing the passenger compartment and cooling the auto-
matic transmission fluid (if equipped). The cooling
system is pressurized and uses a centrifugal water
pump to circulate coolant throughout the system.
COOLING SYSTEM
. . . . . . . . . . . . . . . . . . . . . . . . . . 22
. . . . . . . . . . . . . . . . 38
. . . . . . . . . . . . . . 29
. . . . . . . . . . 30
. . . . . . . . . . . . . . . . . . . 43
. . . . . . . . . . . . . . 24
. . . . . . . . . . 26
. . . . . . . . . . . . . . 44
7 - 1
page
. . . . . . . 39