Jeep 1997 Grand Cherokee Service Manual page 132

FEELER GAUGE
PINION GEARS THRUST WASHER
3 - 74 DIFFERENTIAL AND DRIVELINE
DISASSEMBLY AND ASSEMBLY (Continued)
Fig. 64 Remove Pinion Gear Thrust Washer
Fig. 65 Pinion Gear Removal
Lubricate each component with gear lubricant
before assembly.
(1) Assemble the clutch discs into packs and
secure disc packs with retaining clips (Fig. 67).
(2) Position assembled clutch disc packs on the
side gear hubs.
(3) Install clutch pack and side gear in the ring
gear side of the differential case (Fig. 68). Be sure
clutch pack retaining clips remain in position
and are seated in the case pockets.
(4) Position the differential case on Side Gear
Holding Tool 6965.
(5) Install lubricated Step Plate C-6960-3 in lower
side gear (Fig. 69).
(6) Install the upper side gear and clutch disc pack
(Fig. 69).
SIDE GEAR AND CLUTCH
TOOL DIFFERENTIAL CASE
Fig. 66 Side Gear & ClutchDisc Removal
(7) Hold assembly in position. Insert Threaded
Adapter C-6960-1 into top side gear.
(8) Insert Forcing Screw C-6960-4.
(9) Tighten forcing screw tool to slightly compress
clutch discs.
(10) Place pinion gears in position in side gears
and verify that the pinion mate shaft hole is aligned.
(11) Rotate case with Turning Bar C-6960-2 until
the pinion mate shaft holes in pinion gears align
with holes in case. It may be necessary to slightly
DISC PACK
RETAINER
CLUTCH PACK RETAINER
Fig. 67 Clutch Disc Pack
SIDE GEAR RETAINER
ZG