Jeep 1997 Grand Cherokee Service Manual page 167

Interactive electronic service manual
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LOWER SIDE GEAR
DRIFT
SIDE GEAR
PINION MATE SHAFT
SPECIAL TOOL
C-4487–1
ZG
DISASSEMBLY AND ASSEMBLY (Continued)
Fig. 57 Mate Shaft Removal
Fig. 58 Step Plate Tool Installation
(13) Rotate differential case until the pinion gears
can be removed.
(14) Remove pinion gears from differential case.
(15) Remove Forcing Screw C–4487-2, Step Plate
C-4487-1, and Threaded Adapter C-4487-3.
(16) Remove top side gear, clutch pack retainer,
and clutch pack. Keep plates in correct order during
removal (Fig. 63).
(17) Remove differential case from Side Gear Hold-
ing Tool 6963-A. Remove side gear, clutch pack
retainer, and clutch pack. Keep plates in correct
order during removal.
SCREWDRIVER
SLOT IN ADAPTER
TORQUE WRENCH
SOCKET
DIFFERENTIAL CASE
TOOL
DIFFERENTIAL AND DRIVELINE
Fig. 59 Threaded Adapter Installation
Fig. 60 Tighten Belleville Spring CompressorTool
ASSEMBLY
NOTE: The clutch discs are replaceable as com-
plete sets only. If one clutch disc pack is damaged,
both packs must be replaced.
Lubricate each component with gear lubricant
before assembly.
(1) Assemble the clutch discs into packs and
secure disc packs with retaining clips (Fig. 64).
(2) Position assembled clutch disc packs on the
side gear hubs.
(3) Install clutch pack and side gear in the ring
gear side of the differential case (Fig. 65). Be sure
clutch pack retaining clips remain in position
and are seated in the case pockets.
ASSEM-
BLED
3 - 109

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