Table Of Contents - Siemens SINAMICS DCM Operating Instructions Manual

Table of Contents

Legal Information4
Product Name5
Technical Support7
Spare Parts7
General Safety Instructions19
Esd-Sensitive Components24
Industrial Security25
Residual Risks Of Power Drive Systems26
Ordering Information27
Rating Plates, Packaging Label27
Ordering Information For Options And Accessories28
Ordering Information For Accessories29
Additional Components36
Extended Functions37
Technical Data39
Environmental Conditions39
Ambient Temperature40
Transport, Unpacking, Installation41
Transportation, Unpacking41
Dimension Drawings42
Dividing The Unit45
Removal/Installation And Division Of Modules47
Removing Modules47
Installing Options And Accessories54
Instructions For Emc-Compliant Drive Installation58
Basic Information About Emc58
Emc-Compliant Drive Installation (Installation Instructions)61
Shield Connection65
Arranging Components For Converter Units66
Information On Line-Side Harmonics Produced By Converter Units In A Fully- Controlled Two-Pulse Bridge Circuit Configuration (B6C And (B6)A(B6)C)68
Data On The Line-Side Harmonics From Converter Units In A Fully-Controlled Ac Bridge Circuit B2C70
Cable Routing In The Unit71
Block Diagram With Connection Suggestion75
Connecting The External Power Unit78
Division Options85
Connecting Current Transformers94
Measurement Of The Armature Current99
General Information99
Current Measurement With Two Current Transformers On The Line Side101
Current Measurement Via Terminal Block Xb-1 To Xb-4 With External Measuring Circuit103
Offset Correction Via Xn1107
Information On The Differential Input, Control Limits, And Grounding108
Connecting The Firing Pulse Transformers109
Normal Use (Individual)109
Parallel Connection Of Firing Pulses110
External Amplification Of Firing Pulses110
Connecting Voltage Measurement Equipment111
Connecting Fuse Monitoring Equipment112
Parallel Connection Of Power Units113
Field Supply114
Line Reactors114
Arrangement Of Printed Circuit Boards119
Arrangement Of Customer Connections (Connector Terminals, Faston Mounting Tabs)120
"Voltage Measurement" Module124
Connector Assignment (Terminals, Faston Mounting Tabs, Ribbon Cables)128
Connecting The Protective Conductor129
Open-Loop And Closed-Loop Control Section131
Parallel Interface140
Memory Card Slot142
Voltage Measurement Equipment144
Fuse Monitoring Equipment145
Firing Pulse Transformers146
Firing Pulse150
Ribbon Cables152
Additional System Components159
Drive-Cliq Interface159
Safety Instructions160
Interface Description161
Mac Address161
Meaning Of The Leds163
Installation165
X500 Drive-Cliq Interface167
X524 Electronics Power Supply167
X520 Encoder System Interface168
Connection Example169
Dimension Drawing170
Sensor Module Cabinet-Mounted Smc30174
X524 Electronic Power Supply178
Connection Examples182
Protective Conductor Connection And Shield Support187
Terminal Module Tm15192
Terminal Type194
Connector Coding202
Terminal Module Tm31205
X521 Analog Inputs211
Analog Inputs Current/Voltage Switch212
X522 Analog Outputs/Temperature Sensor212
X541 Bidirectional Digital Inputs/Outputs214
X542 Relay Outputs215
Meanings Of The Leds On The Terminal Module Tm31217
Terminal Module Tm150223
Meaning Of The Leds On The Terminal Module Tm150231
Commissioning Checklist238
Mechanical Installation238
Electrical Installation239
Restoring The Factory Settings239
Commissioning Using The Bop20 Operator Panel241
Commissioning Steps242
Access Authorization242
Field Weakening246
Commissioning Using The Aop30 Operator Panel249
First Commissioning249
Selecting The Language250
Final Confirmation254
Optimization Runs254
Status After Commissioning254
Resetting Parameters To Factory Settings255
Commissioning With The Starter Commissioning Tool255
Installing The Starter Commissioning Tool256
Procedure For Commissioning With Starter257
Configuring A Drive Unit266
Selecting The Device270
Brake Control274
Activating Function Modules290
Activating Offline With Starter290
Activating Online Through Parameters292
Commissioning Optional Additional Modules293
Deleting Offline With Starter304
Drive Optimization305
Basic Information305
Quick Commissioning305
Manual Optimization313
Optimization Of Closed-Loop Armature Current Control313
Optimization Of Closed-Loop Field-Current Control315
Optimizing The Speed Controller316
Controller Optimization317
Operation319
Parameter Categories320
Resetting Parameters321
Access Level322
Cds: Command Data Set323
Drive Objects327
Memory Card Functions329
Important Parameters333
Bico Technology: Interconnecting Signals334
Binectors, Connectors335
Interconnecting Signals Using Bico Technology336
Internal Encoding Of The Binector/Connector Output Parameters337
Example: Interconnecting Digital Signals337
Parameterizing Using The Bop20 (Basic Operator Panel 20)338
Displays And Using The Bop20343
Status Display343
Parameter Display344
Value Display345
Displaying Faults And Alarms348
Controlling The Drive Using The Bop20349
Controlling Via The Aop30 Operator Panel350
Overview And Menu Structure351
Menu: Operation Screen353
Setting Options353
Parameterization Menu354
Menu: Fault/Alarm Memory355
Menu: Commissioning/Service356
Drive Commissioning356
Device Commissioning357
Aop Settings357
Setting The Date/Time360
Date Format361
Aop30 Diagnostics362
Sprachauswahl/Language Selection363
Operation Via The Operator Panel (Local Mode)363
Ccw/Cw Changeover365
Increase Setpoint/Decrease Setpoint365
Aop Setpoint366
Inhibiting Aop Local Mode366
Acknowledging Errors Via The Aop367
Timeout Monitoring367
Operator Inhibit Lock/Parameters Disable367
Saving The Parameters Permanently371
Parameterization Errors371
Assigning Parameters To Make Aop30 Time-Of-Day Master372
Descriptions Of Functions373
Overview Of Inputs/Outputs373
Digital Inputs/Outputs373
Analog Inputs374
Analog Outputs375
Communication According To Profidrive375
Communication Services377
Application Classes378
Cyclic Communication380
Telegrams And Process Data380
Description Of Control Words And Setpoints383
Central Control And Status Words403
Parallel Operation Of Communication Interfaces408
General Information About Acyclic Communication411
Structure Of Orders And Responses413
Determining The Drive Object Numbers419
Example 1: Read Parameters419
Task Description419
Basic Procedure420
Communication Via Profibus Dp425
Profibus Connection425
Bus Connector426
Bus Terminating Resistor426
General Information About Profibus427
Commissioning Profibus431
Setting The Profibus Address431
Device Identification433
Diagnostics Options434
Monitoring, Telegram Failure436
Direct Data Exchange438
Setpoint Assignment In The Subscriber440
Commissioning Of The Profibus Slave-To-Slave Communication442
Activating The Diagnostics Function453
Communication Via Profinet Io455
General Information About Profinet Io461
Real-Time (Rt) And Isochronous Real-Time (Irt) Communication462
Ip Address Assignment463
Data Transmission464
Drive Control With Profinet466
Media Redundancy469
Rt Classes For Profinet Io469
Topology Rules474
Profinet Gsdml475
Communication With Cbe20475
Communication Via Sinamics Link482
Basic Principles Of Sinamics Link482
Transmission Time483
Configuring And Commissioning485
Sending Data486
Receiving Data488
Communication Failure When Booting Or In Cyclic Operation492
Function Diagrams And Parameters494
Mapping Tables510
Communication Details516
Communication Sequence519
Messages And Parameters520
Serial Interface With Uss Protocol521
Specification521
Function Diagrams521
Switch On, Switch Off, Enable522
Safety Shutdown (E-Stop)527
Setpoint Channel528
Ramp-Function Generator528
Control Signals530
Fixed Setpoint535
Encoder Evaluation536
Actual Speed Values537
Control And Status Words For Encoders538
Speed Controller538
Adaptation Of The Armature And Field Current Controller542
Technology Controller545
Commissioning With Starter546
Switch-On Command For Holding Or Operational Brake548
Switching On Auxiliary Circuits551
Operating Hours Counter, Unit Fan551
Measuring The Motor Temperature557
Speed-Dependent Current Limitation558
Thyristor Blocking Voltage Calculation561
Automatic Restart562
Connecting Units In Parallel And In Series564
Topology Overview564
6-Pulse Parallel Connection567
Standard Mode568
Parameter Assignment571
12-Pulse Parallel Connection573
6-Pulse Series Connection575
Operating Modes576
6-Pulse Series Connection: Controlled Converter + Uncontrolled Converter578
12-Pulse Series Connection580
12-Pulse Series Connection: Controlled Converter + Uncontrolled Converter582
Direction Of Rotation Reversal Using Field Reversal584
Braking Using Field Reversal586
Serial Interface With Peer-To-Peer Protocol588
Series Connection590
Parallel Connection591
Bus Connection592
Expanding The Sinamics Dcm To Include A Second Cud592
Runtime (Operating Hours Counter)595
Diagnostic Memory596
Trend Recorder Function597
Thyristor Diagnostics597
Description Of The Leds On The Cud599
Diagnostics Via Starter602
Diagnostic Functions602
Function Generator603
Trace Function606
Single Trace606
Acknowledging Faults614
Fault Buffer615
Configuring Messages618
Parameters And Function Diagrams For Faults And Alarms620
Simulation Mode621
Cpu Time Load With Sinamics Dcm623
Maximum Configuration625
Computation Examples625
Free Function Blocks627
General Remarks627
Drive Control Chart (Dcc)629
Loading The Dcc Technology Option Into The Drive Unit Memory630
Cpu Time Load Through Dcc632
Memory Load Through Dcc633
Backing Up The Dcc Diagrams634
Write And Know-How Protection635
Know-How Protection637
Changing The Password644
Overview Of Important Parameters649
Maintenance651
Upgrading The Device Firmware652
Step 1: Backup The Configuration653
Upgrading The Dcc Technology Option656
Replacing The Back-Up Battery In The Aop30 Operator Panel661
Using Sinamics Dcm In Shipbuilding663
Functional Safety667
Application Examples672
Description Of The Applications672
Diagnostics Test680
Certifications And Standards687
Reference Standards689
Country-Specific Standards689
List Of Abbreviations690
Environmental Compatibility698
Runtimes Of The Dcc Blocks For Sinamics Dcm701
Bop20 Status Display During Power-Up706