Ford 2003 Mustang Workshop Manual page 2739

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SECTION 308-03A: Manual Transaxle/Transmission — T5OD

DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES

Synchronizers

NOTE: This procedure applies to all synchronizer assemblies (7124). The synchronizers are slightly

different in design. Notation is made where procedural differences occur.

1. On the third/fourth speed synchronizer and the fifth speed synchronizer, scribe an alignment

mark on the sliding sleeve and the hub for assembly reference.

2. NOTE: Only the synchronizer hub insert springs (7109) and the synchronizer hub inserts

(7A044) are available separately.

Remove the synchronizer hub inserts and the hub insert springs.

3. The first/second speed synchronizer sliding sleeve, the hub, and the output shaft are an

assembly. Do not attempt to separate the hub from the output shaft. Discard the entire

assembly if wear or damage to the synchronizer or output shaft is evident.

4. On the third/fourth speed synchronizer and the fifth speed synchronizer, remove the sliding

1. NOTE: Both synchronizer hub insert springs engage the same synchronizer hub insert but

rotate in the opposite direction.

NOTE: The third/fourth speed synchronizer uses the winged synchronizer hub inserts.

Install the synchronizer hub inserts and the hub insert springs. Verify that the spring tabs are

2003 Mustang Workshop Manual

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