Wire Harness Diodes - Club Car 2007 Carryall 295 Maintenance And Service Manual

12B
ELECTRICAL COMPONENTS: HONDA POWERED GASOLINE VEHICLES
Headlight Lens
Figure 12b-9 Headlight Bulb
Headlight Bulb Installation
NOTE: When handling halogen bulbs, do not touch the glass portion of bulb. Oil from finger tips can cause
premature failure of the bulb.
1. Attach the connector harness to the halogen bulb. The retaining tab should lock onto the halogen bulb
(Figure 12b-9, Page 12b-14).
2. From the front of vehicle, reach under the cowl and insert the bulb assembly into the headlight lens.
3. Turn the bulb assembly counterclockwise one-quarter turn.
4. Connect the battery cables, positive (+) cable first, and tighten the terminals to 144 in-lb (16 N·m). Coat
terminals with Battery Terminal Protector Spray (CCI P/N 1014305).

WIRE HARNESS DIODES

See General Warning, Section 1, Page 1-1.
The wire harness is equipped with several in-line diodes.
Testing the Wire Harness Diodes
See Test Procedure 9, Section 11b, Page 11b-18.
Wire Harness Diode Removal
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL. Chock
the wheels.
2. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 1, Page 1-2.
3. Locate the diode to be replaced by removing the wire conduit and tracing the wire.
4. Note the polarity of the diode, as indicated by the white stripe on one side of the diode, and mark the wire
on the side of the white stripe.
5. Cut the wires attached to each side of the diode and discard the diode.
Page 12b-14 2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
Bulb
Connector
Harness
Wire Harness Diodes