Related Manuals for Club Car Turf 1 2006
Summary of Contents for Club Car Turf 1 2006
- Page 1 2006 Turf Vehicles Electric and Gasoline Owner’s Manual Turf 1 Turf 2 Turf 6 business...
- Page 3 Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.
- Page 4 We hope you will consider this owner’s manual a permanent part of your Club Car vehicle. If you sell the vehi- cle, please include the manual so that the next owner will have the important operating, safety, and mainte- nance information it contains.
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Page 5: Table Of Contents
TABLE OF CONTENTS Vehicle Feature Identification ........................Safety Details ............................13 General Warnings ............................13 General Information ........................... 16 Model Identification ............................ 17 Controls and Indicators ..........................17 Pre-Operation and Daily Safety Checklist ....................25 Performance Inspection ..........................25 Driving Instructions ............................ 27 Bed Latch .............................. -
Page 6: Vehicle Feature Identification
Vehicle Feature Identification ELECTRIC TURF 1 CCI 101960601 DRIVER/PASSENGER WARNING DECAL CCI 102518001 OPERATING INSTRUCTIONS DECAL KEY SWITCH BATTERY WARNING LIGHT CCI 101609401 CRUSH AREA DECAL SERIAL NUMBER BED LOAD WARNING DECAL BRAKE PARK BRAKE PEDAL ACCELERATOR CCI 101553901 PEDAL PEDAL VEHICLE LOADING DECAL CCI 101960101... - Page 7 Vehicle Feature Identification ELECTRIC TURF 1 BATTERY DANGER (MOLDED ON BATTERY CAPS OR ON BODY UNDER SEAT) FORWARD/REVERSE SWITCH BED LATCH CHARGER RECEPTACLE BED LATCH WARNING DECAL TOW/RUN WARNING DECAL (ON TOW SWITCH BRACKET UNDER SEAT) CCI 101908601 2006 Turf Vehicle Owner’s Manual Page 5...
- Page 8 Vehicle Feature Identification ELECTRIC TURF 2 CCI 101960601 CCI 101621601 CCI 102518001 DRIVER/PASSENGER OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS WARNING DECAL DECAL DECAL (POWERDRIVE SYSTEM 48 (IQ PLUS VEHICLES) VEHICLES) KEY SWITCH BATTERY WARNING LIGHT SERIAL NUMBER CCI 101609401 CRUSH AREA DECAL BED LOAD WARNING DECAL BRAKE...
- Page 9 Vehicle Feature Identification ELECTRIC TURF 2 FORWARD/REVERSE HANDLE (POWERDRIVE SYSTEM 48 VEHICLES) BATTERY WIRE WARNING DECAL (UNDER SEAT ON CENTER OF FRAME CROSSMEMBER) (IQ PLUS VEHICLES ONLY) BATTERY DANGER (MOLDED ON BATTERY CAPS OR ON BODY UNDER SEAT) FORWARD/REVERSE SWITCH (IQ PLUS VEHICLES) CCI 1011553...
- Page 10 Vehicle Feature Identification GASOLINE TURF 1 AND TURF 2 CCI 101960601 DRIVER/PASSENGER WARNING DECAL CCI 101621601 OPERATING INSTRUCTIONS KEY SWITCH LOW OIL WARNING LIGHT CCI 101609401 CRUSH AREA DECAL FUEL GAUGE/ HOUR METER SERIAL NUMBER BED LOAD WARNING DECAL PARK BRAKE PEDAL CCI 101553901 BRAKE...
- Page 11 Vehicle Feature Identification GASOLINE TURF 1 AND TURF 2 CCI 101547601 GASOLINE WARNING DECAL (ON FRAME) ROTATING PARTS AND FUEL SHUT-OFF HOT MANIFOLD DECAL VALVE (ON STARTER/GENERATOR AND ENGINE) FORWARD/REVERSE HANDLE TRAILER HITCH DECAL (TURF 2 ONLY) BED LATCH CCI 1011553 CHOKE BED LATCH WARNING DECAL...
- Page 12 Vehicle Feature Identification GASOLINE TURF 6 CCI 101547601 GASOLINE WARNING DECAL (ON FRAME) CCI 101960601 DRIVER/PASSENGER WARNING DECAL ROTATING PARTS AND CCI 101609401 HOT MANIFOLD DECAL CRUSH AREA SERIAL DECAL NUMBER LOW OIL WARNING FUEL SHUT-OFF LIGHT VALVE FUEL GAUGE/ HOUR METER KEEP CLEAR CCI 101960501...
- Page 13 Vehicle Feature Identification GASOLINE TURF 6 CCI 101621601 OPERATING INSTRUCTIONS KEY SWITCH BED HOLD DOWN BOLTS CHOKE CCI 101707801 BED BOLT FORWARD/REVERSE WARNING DECAL HANDLE FRAME GROUND WARNING DECAL CCI 101915201 2006 Turf Vehicle Owner’s Manual Page 11...
- Page 14 Safety signs like you see above may at first seem shocking, but their impact is mild compared with the reality of severe personal injury. Your safety and satisfaction are of the utmost importance to Club Car. That is why before operating the vehicle, we urge you to review the information in this manual.
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Page 15: Safety Details
If any of the operation or safety decals on the vehicle become damaged, have been removed, or cannot be easily read, they should be replaced immediately to avoid possible property damage, personal injury, or death. Contact your Club Car distributor/dealer. ý... - Page 16 • A Club Car vehicle will not provide protection from lightning, flying objects, or other storm- related hazards. If caught in a storm while driving a Club Car vehicle, exit the vehicle and seek shelter in accordance with applicable safety guidelines for your location.
- Page 17 General Warnings ý WARNING Gasoline vehicles only: • To avoid unintentionally starting the vehicle: - Disconnect battery cables, negative (–) cable first (Figure 1). - Disconnect the spark plug wire from the spark plug. • Frame ground – Do not allow tools or other metal objects to contact frame when disconnecting battery cables or other electrical wiring.
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Page 18: General Information
General Information TURF 1 TURF 2 FRONT FRONT OF VEHICLE OF VEHICLE Remove negative cable first. Remove DISCONNECT DISCONNECT negative BATTERY CABLES HERE BATTERY CABLES HERE cable first. Figure 3 PowerDrive System 48 Electric Vehicle Place Tow/Run FRONT Switch in TOW. OF VEHICLE Place Tow/Run switch in the TOW position before... -
Page 19: Model Identification
The center dash panel must be removed to view this decal. See following NOTE. NOTE: Have the vehicle serial number available when ordering parts or making inquiries. Club Car SERIAL NUMBER This vehicle is covered by one or more of the... - Page 20 WARD) to operate the vehicle in the forward direction, or towards the passenger (REVERSE) to operate the vehi- cle in the REVERSE position. When handle is in the straight up position (NEUTRAL), the vehicle will not operate. Club Car vehicles operate at reduced speed in reverse The reverse buzzer(s) will sound as a warning when the Forward/Reverse handle is in the REVERSE position.
- Page 21 Once vehicle speed slows to below approximately 11 mph (17.7 km/h), with the accelerator pedal still released, motor braking will be deac- tivated and the vehicle will coast freely. This feature is selectable. Contact your Club Car dealer/distrib- utor to inquire about this selectable feature.
- Page 22 If no speed settings are programed, motor braking will be activated at any time accelerator pedal is released, and it will only disengage when vehi- cle stops. Contact your Club Car dealer/distributor to inquire about this programmable feature. BRAKE PEDAL The brake pedal is the large pedal on the left with the word STOP molded into it (Figure 9).
- Page 23 30 minutes. However, the vehicle should be charged at the first opportunity. If the warning light illuminates and the vehicle is unable to operate for 30 minutes, have your Club Car distributor/ dealer check the vehicle for a possible battery or electrical system problem.
- Page 24 When the circuit breaker has been tripped, a series of rapid beeps will sound and vehicle speed will slow to aproximately one-half of its top programmed speed. Bring vehicle to a complete stop, remove seat, and push breaker to reset. If circuit breaker is tripped again when vehicle operation is resumed, contact a local Club Car distributor/dealer.
- Page 25 Controls and Indicators NEUTRAL LOCKOUT Gasoline Vehicles Only For the convenience of the trained technician, there is a neutral lockout cam located on the back of the For- ward/Reverse shifter. If the neutral lockout cam is pulled out approximately 3/8 inch (10 mm) and then rotated one-half turn until it snaps into place, the cam will be in the MAINTENANCE position (Figure 14).
- Page 26 Controls and Indicators Figure 16 Button Choke Figure 17 Cable Choke LOW OIL WARNING LIGHT Gasoline Vehicles Only The vehicle is equipped with a low oil warning light (1), located on the dash panel just above the steering col- umn (Figure 18). If the warning light comes on, oil should be checked and added to the engine as necessary before continuing to use the vehicle.
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Page 27: Pre-Operation And Daily Safety Checklist
Periodic Service Schedules on page 37. PRE-OPERATION AND DAILY SAFETY CHECKLIST Each Club Car vehicle has been thoroughly inspected and adjusted at the factory; however, upon receiving your new vehicle(s), you should become familiar with its controls, indicators, and operation. Carefully inspect each vehicle to ensure that it is in proper working condition before accepting delivery. - Page 28 (17.7 km/h) for IQ System vehicles and at the programmed speed for IQ Plus vehicles. This feature is selectable for IQ System vehicles and programmable for IQ Plus vehicles. Contact your local Club Car dealer/ distributor to inquire about this adjustable feature.
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Page 29: Driving Instructions
Driving Instructions • Governor: Check maximum speed of the vehicle. The Turf 1 should operate at 12-15 mph (19-24 km/ h) on a level surface. The Turf 2 and Turf 6 vehicles should operate at 14-16 mph (23-26 km/h) on a level surface. - Page 30 Driving Instructions No one should drive the vehicle without first being instructed in the proper operation and use of the vehicle’s controls. An experienced operator should accompany each first-time driver on a test drive before allowing them to operate the vehicle alone. To ensure safe operation of the vehicle, follow exactly and in order, all of the following procedures.
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Page 31: Bed Latch
Bed Latch ý CAUT ION • When stopped on a hill, use the brake pedal to hold your position. Do not use the accelerator pedal. To stop vehicle, release the accelerator pedal and press the brake pedal until vehicle comes to a complete stop. -
Page 32: Prop Rod
Prop Rod Figure 19 Bed Latch Figure 20 Prop Rod – Turf 2 PROP ROD See General Warnings on page 13. The Turf 2 vehicle is equipped with an automatically engaging prop rod and prop rod track on the driver side of the rear body (Figure 20). -
Page 33: Loading And Unloading
Loading and Unloading LOADING AND UNLOADING ý WARNING • Firmly engage the park brake before loading the vehicle. • Do not allow riders in the cargo bed. • Do not exceed the rated capacity of the vehicle. Rated capacity is for level surfaces only. •... -
Page 34: Towing With The Vehicle
• Reduce normal driving speed when transporting a Club Car vehicle on a trailer. • Do not tow a Club Car vehicle behind a passenger vehicle or truck on a public road unless it is on an approved trailer. -
Page 35: Storage - Electric Vehicle
Storage – Electric Vehicle If the vehicle must be transported over long distances or on public highways, it should be transported on an approved trailer that has the following approved load rating per vehicle being transported: Turf 1 1600 lb. (727 kg) Turf 2 1600 lb. -
Page 36: Storage - Gasoline Vehicle
Storage – Gasoline Vehicle CAUT ION • Be sure to check the vehicle and charger monthly to ensure the charger is operating correctly during storage. RETURNING THE STORED ELECTRIC VEHICLE TO SERVICE 1. If necessary, connect batteries and tighten terminals to 110 in-lb (16.4 N·m). 2. - Page 37 Storage – Gasoline Vehicle MAINTENANCE position. Turn the fuel shut-off valve to the closed (OFF) position (Figure 21) and run the engine until fuel remaining in the carburetor and fuel lines is depleted and the engine stalls. Return the neutral lockout cam to the OPERATE position. 3.2.
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Page 38: Maintenance
Any vehicle not functioning correctly should be removed from use until it is properly repaired. This will prevent further damage to the vehicle and avoid the possibility of injury due to unsafe conditions. Contact your local Club Car distributor/dealer to perform all repairs and semiannual and annual periodic service. Page 36... -
Page 39: Periodic Service Schedules
Periodic Service Schedules ý WARNING • If any problems are found during scheduled inspection or service, do not operate the vehicle until repairs are made. Failure to make necessary repairs could result in fire, property damage, severe personal injury, or death. •... - Page 40 Periodic Service Schedules PERIODIC SERVICE SCHEDULE – ELECTRIC VEHICLES REGULAR INTERVAL SERVICE Daily service by owner Batteries Charge batteries (after each use only). Weekly service by owner Check electrolyte level. Add water if Batteries necessary. See page 43. Monthly service by owner Wash battery tops and clean terminals Batteries or trained technician...
- Page 41 Periodic Service Schedules PERIODIC SERVICE SCHEDULE – GASOLINE VEHICLES REGULAR INTERVAL SERVICE Monthly service by owner Check engine oil level; change if or trained technician necessary. See Periodic Lubrication Schedules on page 40. Dispose of used oil properly. Engine Check engine cooling air intake; visually inspect unshrouded area around engine exhaust for grass and debris, and clean if necessary.
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Page 42: Periodic Lubrication Schedules
Periodic Lubrication Schedules PERIODIC LUBRICATION SCHEDULES PERIODIC LUBRICATION SCHEDULE – ELECTRIC VEHICLES LUBRICATION REGULAR INTERVAL SERVICE RECOMMENDED LUBRICANT POINTS Semiannually by owner Brake pedal shaft bearings Dry Moly Lube (CCI P/N 1012151) or trained technician (or every 50 hours of Brake linkage and pivots Dry Moly Lube (CCI P/N 1012151) operation, whichever... - Page 43 Periodic Lubrication Schedules PERIODIC LUBRICATION SCHEDULE – GASOLINE VEHICLES LUBRICATION REGULAR INTERVAL SERVICE RECOMMENDED LUBRICANT POINTS Semiannually by owner Brake pedal shaft bearings Dry Moly Lube (CCI P/N 1012151) or trained technician (or every 50 hours of Brake linkage and pivots Dry Moly Lube (CCI P/N 1012151) operation, whichever comes first)
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Page 44: Vehicle Controller - Electric Vehicles
VEHICLE CONTROLLER – ELECTRIC VEHICLES The Club Car electric vehicle is equipped with a solid state speed controller. In order to properly service and maintain the solid state controller vehicle, it is necessary to understand the electrical circuitry and the func- tions of all components in the system. - Page 45 Batteries – Electric Vehicles BATTERY CARE To keep batteries in good working condition, follow this maintenance program on a regular basis. Proper bat- tery maintenance is critical not only for good performance, but also for safe operation. See following WARN- ING.
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Page 46: Battery Charger - Electric Vehicles
ý WARNING • Only trained technicians should repair or service the charger. Contact a Club Car distributor/ dealer. • Each charger should have its own dedicated 15 or 20 ampere separately protected (circuit breaker or fuse) single phase branch circuit, in accordance with all applicable electrical codes for the location. - Page 47 Battery Charger – Electric Vehicles ý WARNING • Do not use a charger if: - The plug is too loose or does not make a good connection. - The plug and receptacle feel hotter than normal during charge. - The plug pins or contacts are bent or corroded. - The plug, receptacle or cords are cut, worn, have any exposed wires, or are damaged in any way.
- Page 48 The control circuit lockout remains activated until the charger plug is discon- nected from the vehicle. PowerDrive and IQ Plus battery chargers are not interchangeable, nor can they be used with other Club Car models or vehicles made by other manufacturers. Charger compatibility for each vehicle is as follows: •...
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Page 49: Battery - Gasoline Vehicles
Battery – Gasoline Vehicles PLUG AND RECEPTACLE The charger cord, plug, and receptacle are wear items and should be inspected daily. Visually inspect them for cracks, loose connections, and frayed wiring; they must be replaced when worn or damaged. If charger plug or receptacle show signs of corrosion or the plug is difficult to insert or remove, the receptacle contacts ®... - Page 50 - Eyes: Flush with water for 15 minutes. Call a physician immediately. ý WARNING • Do not jump-start a dead battery using another battery and jumper cables. The battery in a Club Car gasoline vehicle is a 12-volt, low-maintenance battery that requires infrequent watering (Figure 30). BATTERY LEVEL...
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Page 51: Engine Oil - Gasoline Vehicle
Engine Oil – Gasoline Vehicle Be sure battery clamp is properly tightened. Tighten to 12 ft-Ib (16 N·m). A loose clamp may allow the battery to become damaged from vibration or jarring. If battery appears weak, have it charged by a trained technician. The battery should never be left discharged any longer than absolutely necessary (do not leave discharged overnight). -
Page 52: Fueling Instructions - Gasoline Vehicle
Fueling Instructions – Gasoline Vehicle FUELING INSTRUCTIONS – GASOLINE VEHICLE See General Warnings on page 13. ý DANGER • Turn the key switch to the OFF position before fueling. • Do not pour gasoline into the fuel tank when the engine is hot or while it is running. •... -
Page 53: Cleaning The Vehicle
(No. 00) steel wool. Club Car does not recommend any type of pressure washer or steam cleaning. Such a process will expose electrical components to moisture. Moisture entering electrical components can result in water damage and subsequent component failure. -
Page 54: Subsequent Owner Registration
In the event a vehicle is bought as a used vehicle, we strongly urge the new owner to register the vehicle with Club Car. This will enable us to contact you if the need arises. Please send your name, address, and serial number(s) of the vehicle(s) to Club Car, Inc., P.O. -
Page 55: Vehicle Specifications - Gasoline Vehicles
Vehicle Specifications – Gasoline Vehicles Turf 1 Turf 2 Turf 2 SPECIFICATIONS IQ System IQ Plus PowerDrive System Electric Electric 48 Electric 48 in. 48 in. Overall height: At steering wheel (122 cm) (122 cm) 65.5 in. 77.5 in. Wheelbase (166 cm) (197 cm) 4.5 in. - Page 56 Vehicle Specifications – Gasoline Vehicles Turf 1 Turf 2 Turf 6 SPECIFICATIONS Gasoline Gasoline Gasoline Ignition: Transistor electronic ignition with electronic RPM limiter • • • Unitized transaxle: Fully synchronized forward and reverse with neutral • • • (11.8:1 forward, 17.1:1 reverse) Electrical system: 12 volt, 500 cca at 0 °F (–17.8 °C), 650 cca at 32 °F (0 •...
- Page 57 Vehicle Specifications – Gasoline Vehicles Turf 1 Turf 2 Turf 6 SPECIFICATIONS Gasoline Gasoline Gasoline 27 in. 27.625 in. 27 in. Load bed height (69 cm) (70 cm) (69 cm) 30 in. 30.25 in. 30 in. Seat height (76 cm) (77 cm) (76 cm) 37.6 in.
- Page 58 Repair shall mean remedying a defect in the vehicle or component thereof at no cost to the purchaser during the applicable limited warranty period. If CLUB CAR elects to repair the vehicle, it may provide factory-reconditioned parts or components.
- Page 59 CLUB CAR, INC., ("CLUB CAR") hereby warrants to the original retail purchaser that the new "Trojan T-105" 6-Volt Battery installed in its new electric utility vehicle purchased from CLUB CAR or an authorized distributor or dealer will be free from defects in material and workmanship and will provide for a period of four years or 18,000 energy units whichever occurs first, subject to the terms and conditions contained herein.
- Page 60 Without limiting the generality of the foregoing in any way, and as part of its limited warranty exclusion, CLUB CAR does not warrant that its battery is suitable for use in any application other than in its products. As in the use of any battery, a prudent owner will read and study the charger owner's manual, the electric vehicle owner's manual, the operator instructions, and the battery warning labels;...
- Page 61 5) A battery damaged by a defective charger. Without limiting the generality of the foregoing in any way, and as part of its limited warranty exclusion, CLUB CAR does not warrant that its battery is suitable for use in any application other than in its products. As in the use of any battery, a prudent owner will read and study the charger owner's manual, the electric vehicle owner's manual, the operator instructions, and the battery warning labels;...
- Page 62 5) A battery damaged by a defective charger. Without limiting the generality of the foregoing in any way, and as part of its limited warranty exclusion, CLUB CAR does not warrant that its PowerDrive battery is suitable for use in any application other than in its products. As in the use of any battery, a prudent owner will read and study the charger owner’s manual, the electric vehicle owner’s manual, the operator...
- Page 63 The limited warranty with respect to parts and labor only covers defects in material and workmanship for a period of four years from the date of purchase. Such repair labor shall be performed only by CLUB CAR or by an authorized distributor or dealer.
- Page 64 4) Vehicles charged by systems other than the CLUB CAR PowerDrive Charger. Without limiting the generality of the foregoing in any way, and as part of its limited warranty exclusion, CLUB CAR does not warrant that the Computer or Controller is suitable for use in any application other than its PowerDrive System 48, PowerDrive Plus, and IQ System products.
- Page 65 This computer or controller is intended to be used only in CLUB CAR PowerDrive System 48, PowerDrive Plus, and IQ System electric vehicles. Any other use renders the Limited Warranties expressed herein and all implied warranties null and void and same are hereby excluded.
- Page 66 5. NO CONSEQUENTIAL DAMAGES: In no event shall Club Car be liable for any incidental or consequential damages including, but not limited to, loss related to property other than the vehicle, loss of use, loss of time, inconvenience, or any other economic loss. This warranty is applicable only where the California or U.S. EPA emission control system warranty regulation is in effect.
- Page 67 System Warranty requires that you return your • Magneto or electronic ignition system blow-by gases are led to the breather chamber engine to an authorized Club Car Dealer for • Fuel filter element through the crankcase.Then, it is led to the air remedy under warranty.Please read the warranty...
- Page 68 2. Ease of Finding Information 3. Clarity of Illustrations 4. Periodic Service and Periodic Lubrication Schedules Comments/Suggestions Please fax a copy of this page to (706) 228-2662. Thank You! Club Car Technical Publication Department Page 66 2006 Turf Vehicle Owner’s Manual...
- Page 69 Club Car NOTES...
- Page 70 Club Car NOTES...
- Page 72 Publication Part Number 102907504 Edition Code 0705B1205A Club Car, Inc. www.clubcar.com P.O. Box 204658 Phone 1.706.863.3000 Augusta, GA 30917-4658 1.800.ClubCar Intl’l +1 706.863.3000 1.706.863-5808...