Club Car 2007 Carryall 295 Maintenance And Service Manual page 238

11C
TROUBLESHOOTING AND ELECTRICAL SYSTEM: DIESEL VEHICLES
TROUBLESHOOTING GUIDE
SYMPTOM
Engine does not start (starter motor
functions), continued.
Engine does not start (starter motor
does not function).
Engine does not run smoothly.
Loss of engine power.
Troubleshooting Guide continued on next page...
Page 11c-2 2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
POSSIBLE CAUSES
Fuel cam shaft worn
Seizure of crankshaft, camshaft, piston, or
bearing
Fuel solenoid failure
Improper idle governor adjustment
Battery is discharged
Key switch failed
Failed starter and/or starter solenoid
Start relay failure
Loose or improper wiring
Diode 4 failed open
One or both 30-amp fuses blown
Neutral switch failure (failed open)
Transmission shifter linkage is binding or
is out of adjustment
Diode 1, 2, 5, or 6 failed closed
Incorrect nozzle opening pressure
Injection nozzle clogged
Failed injection pump
Fuel overflow pipe clogged
Fuel leak caused by loose injection pipe
retaining nut
Fuel pump failure
Air filter is dirty or clogged
Fuel filter clogged or dirty
Water or dirt in the fuel system
Muffler or exhaust pipe restricted with
carbon or other substance
Air filter is dirty or clogged
Throttle linkage out of adjustment
Restricted fuel flow
Troubleshooting Guide
REFER TO
See the Kubota D722 diesel engine
manual (CCI P/N 102615501).
Test Procedure 24 – Fuel Solenoid Pull
Coil Circuit on page 11c-42 and Test
Procedure 25 – Fuel Solenoid Hold Coil
Circuit on page 11c-42
Idle RPM Adjustment on page 13c-20
Test Procedure 1 – Battery on
page 11c-13
Test Procedure 4 – Key Switch (Starter
Circuit) on page 11c-18
Test Procedure 7 – Starter Control Circuit
on page 11c-20
Test Procedure 8 – Start Relay on
page 11c-21
Check for proper wiring and tighten any
loose connections. See Wiring Diagram
on page 11c-6.
Test Procedure 13D – Diode 4 on wire 141
on page 11c-32
Test Procedure 2 – Fuse on page 11c-16
Test Procedure 14 – Neutral Switch
(Transmission) on page 11c-35
Forward/Reverse Shifter Cable
Adjustment on page 14-17
Test Procedure 13 – Wire Harness Diodes
on page 11c-28
See the Kubota D722 diesel engine
manual (CCI P/N 102615501).
Test Procedure 26 – Fuel Pump Circuit on
page 11c-43
Air Filter Replacement on page 13c-23
Fuel System on page 13c-8
Exhaust System on page 13c-5
Air Filter Replacement on page 13c-23
Engine Control Linkages on page 13c-19
Fuel System on page 13c-8