Club Car 2007 Carryall 295 Maintenance And Service Manual page 443

DIESEL ENGINE, MUFFLER, FUEL SYSTEM, AND CLUTCHES
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL. Chock
the wheels.
2. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 1, Page 1-1.
3. Remove the passenger seat. See Seat Removal, Section 4, Page 4-9.
4. Remove the rubber boot (8) from the center post on the fuel level sending unit. Remove the nut (9) from
the center post and remove the orange wire (7) (Figure 13c-10, Page 13c-13). Retain the hardware.
5. Remove the hex-head plastic thread screw (10) securing the black ground wire (6) to the fuel level send-
ing unit and remove the black ground wire. Retain the hardware.
6. Remove the four remaining hex-head plastic thread screws from the fuel level sending unit flange (5).
Retain the hardware.
7. Carefully remove the sending unit and gasket (3). Feed the rheostat arm and float (4) through the fuel
tank hole. Immediately place the fuel level sending unit in a pan to catch fuel. See following DANGER
and NOTE.
ý
DANGER
• Clean up any spilled fuel before operating the vehicle.
NOTE: The rheostat arm and float should be positioned toward the outside surface of the fuel tank.
8
7
5
FRONT
OF VEHICLE
4
Figure 13c-10 Fuel Level Sending Unit Removal
2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
9
10
6
3
13C
Fuel System
Page 13c-13