Club Car 2007 Carryall 295 Maintenance And Service Manual page 168

11A
TROUBLESHOOTING AND ELECTRICAL SYSTEM: KAWASAKI POWERED GASOLINE VEHICLES
WAVETEK
V OFF
1000
200
20
2
200
m
2000
k
200k
20k
2k
!
V COM
MAX
1000 ---
750V
Reading with key switch
in the ON position
Figure 11a-8 Key Switch Test – Accessory Terminal
7. With the key switch still in the ON position, place the red (+) probe of the multimeter on the (B) terminal
and the black (–) probe on the (S) terminal of the key switch. The reading should indicate no continuity.
If the reading indicates continuity, replace the key switch. See Key Switch Removal, Section 12a,
Page 12a-7. If the reading does not indicate continuity, leave the probes connected and proceed to step
8.
8. Turn and hold the key switch in the START position. The reading should indicate continuity. If the reading
does not indicate continuity, replace the key switch (Figure 11a-9, Page 11a-14). Place the red (+) probe
of the multimeter on the (B) terminal and the black (–) probe on the (L) terminal of the key switch, the
reading should not indicate continuity. If either reading is not correct, replace the key switch. See Key
Switch Removal, Section 12a, Page 12a-7.
TEST PROCEDURE 5 – STARTER CONTROL CIRCUIT
See General Warning, Section 1, Page 1-1.
1. Turn the key switch OFF. Place the Forward/Reverse handle in NEUTRAL. Chock the wheels.
2. Disconnect the 16-gauge green wire (w127) from the starter solenoid coil to prevent the vehicle from
unintentionally starting (Figure 11a-10, Page 11a-15). See following WARNING.
ý
WARNING
• Failure to disconnect the wire from the solenoid coil could result in an unexpected engine
start when performing this test.
3. Set the multimeter to 20 VDC.
4. Place the probes to measure the voltage between the 16-gauge green wire (w127) terminal and the
frame ground.
5. Monitor the multimeter. The reading should indicate 0 volts with the key in the OFF and ON positions. The
reading should indicate approximately 12 VDC when the key is in the START position.
Page 11a-14 2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
M B
L
G
5XL
V
500
200 S
200
2m
20
m
200
m
200
A
!
200nA
FUSED
M
L
WAVETEK 5XL
V OFF V
1000 500
200 200 S
20
200
2 2m
200
20
m m
200
2000
m
k
200k
20k 200
A
2k
! !
V COM 200nA
MAX
1000 ---
FUSED
750V
Reading with key switch
in the START position
Figure 11a-9 Key Switch Test – Starter Circuit
Test Procedures
B
G