Table of Contents
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Table of Contents
Related Manuals for Club Car XRT 900 2007
Summary of Contents for Club Car XRT 900 2007
- Page 1 2007 Utility Vehicles Gasoline Owner’s Manual XRT 900 Turf 252 Carryall 252...
- Page 3 Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.
- Page 4 We hope you will consider this owner’s manual a permanent part of your Club Car vehicle. If you sell the vehi- cle, please include the manual so that the next owner will have the important operating, safety, and mainte- nance information it contains.
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Page 5: Table Of Contents
TABLE OF CONTENTS Vehicle Feature Identification ........................Safety Details ............................General Warnings ............................10 General Information ........................... 11 Model Identification ............................ 11 Controls and Indicators ..........................12 Pre-Operation and Daily Safety Checklist ....................16 Performance Inspection ..........................17 Driving Instructions ............................ 18 Bed Latch .............................. -
Page 6: Vehicle Feature Identification
Vehicle Feature Identification XRT 900 DRIVER/PASSENGER WARNING DECAL OPERATING INSTRUCTIONS KEY SWITCH LOW OIL WARNING LAMP ACCELERATOR BED LOAD WARNING DECAL PEDAL FUEL GAUGE/ HOUR METER SERIAL NUMBER CRUSH AREA DECAL BED LATCH WARNING DECAL PARK BRAKE PEDAL DIRECTIONAL ARROW ON TIRE BRAKE PEDAL UNDERAGE WARNING DECAL... - Page 7 Vehicle Feature Identification XRT 900 ROTATING PARTS DECAL (TOP OF PASSENGER SIDE FENDER) GASOLINE WARNING DECAL (ON FRAME) TRAILER HITCH NEUTRAL LOCKOUT SWITCH DECAL FUEL DECAL (ON NEUTRAL LOCKOUT BRACKET SHUT-OFF (ON RECEIVER HITCH) UNDER SEAT) VALVE FORWARD/REVERSE HANDLE (ON DASH) BED LATCH ROTATING PARTS AND CHOKE...
- Page 8 TURF 252 AND CARRYALL 252 WARNING ROLLOVER OR FALLING OFF MAY CAUSE DEATH. • Before using vehicle, read operating instructions. • Remain seated and hold on to seat handle while moving. • Do not start vehicle until all occupants are seated. •...
- Page 9 TURF 252 AND CARRYALL 252 GASOLINE WARNING DECAL NEUTRAL LOCKOUT SWITCH DECAL (ON FRAME) (ON NEUTRAL LOCKOUT BRACKET UNDER SEAT) FUEL SHUT-OFF VALVE ROTATING PARTS DECAL (TOP OF PASSENGER SIDE FENDER) FORWARD/REVERSE HANDLE (ON DASH) CHOKE TRAILER HITCH DECAL WINCH CABLE WARNING DECAL (FOR VEHICLES WITH WINCH ACCESSORY) BED LATCH ROTATING PARTS AND...
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Page 10: Practice Safety
Safety signs like you see above may at first seem shocking, but their impact is mild compared with the reality of severe personal injury. Your safety and satisfaction are of the utmost importance to Club Car. That is why before operating the vehicle, we urge you to review the information in this manual. -
Page 11: Safety Details
If any of the operation or safety decals on the vehicle become damaged, have been removed, or cannot be easily read, they should be replaced immediately to avoid possible property damage, personal injury, or death. Contact your Club Car dealer. ý... -
Page 12: General Warnings
• A Club Car vehicle will not provide protection from lightning, flying objects, or other storm- related hazards. If caught in a storm while driving a Club Car vehicle, exit the vehicle and seek shelter in accordance with applicable safety guidelines for your location. -
Page 13: General Information
The center dash panel must be removed to view this decal. See following NOTE. NOTE: Have the vehicle serial number available when ordering parts or making inquiries. SERIAL NUMBER Club Car This vehicle is covered by one or more of the AE0601-123456 P O BOX 204658 following U.S. -
Page 14: Controls And Indicators
Controls and Indicators CONTROLS AND INDICATORS See General Warnings on page 10. ý WARNING • Before allowing anyone to drive the vehicle, make sure the driver is familiar with all controls and operating procedures. • Do not tamper with the governor. Doing so will void the warranty, as well as damage the engine and other components, and could result in property damage, personal injury, or death due to unsafe speeds. - Page 15 F (FORWARD), N (NEUTRAL), and R (REVERSE). Push the handle up to operate the vehicle in the forward direction, or pull the handle down to operate the vehicle in reverse. Club Car vehicles operate at reduced speed in reverse. The reverse buzzer will sound as a warning when the Forward/ Reverse handle is in the REVERSE position.
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Page 16: Accelerator Pedal
Controls and Indicators LOW OIL WARNING LAMP The vehicle is equipped with a low oil warning lamp (4), located on the instrument panel just above the steer- ing column (Figure 3). If the warning lamp comes on, oil should be checked and added to the engine as nec- essary before continuing to use the vehicle. -
Page 17: Brake Pedal
Controls and Indicators BRAKE PEDAL The brake pedal is the large pedal on the left with the word STOP molded into it (Figure 4). To slow or stop the vehicle, press the brake pedal (Figure 5). PARK BRAKE PEDAL The park brake pedal is the small raised portion in the upper left corner of the brake pedal. It has the word PARK molded into it and the words PARK BRAKE marked on top of it (Figure 5). -
Page 18: Pre-Operation And Daily Safety Checklist
Reverse handle is in the FORWARD or REVERSE position. PRE-OPERATION AND DAILY SAFETY CHECKLIST Each Club Car vehicle is thoroughly inspected and adjusted at the factory; however, upon receiving your new vehicle(s), you should become familiar with its controls, indicators, and operation. Carefully inspect the vehi- cle to ensure that it is in proper working condition before accepting delivery. -
Page 19: Performance Inspection
Use the following checklist as a guide to inspect the vehicle and check daily for proper operation. Any prob- lems should be corrected by your Club Car distributor/dealer or a trained technician. • Forward/Reverse shifter: Check for proper operation. See Controls and Indicators on page 12. -
Page 20: Driving Instructions
Driving Instructions DRIVING INSTRUCTIONS ý WARNING • Only licensed drivers should be allowed to drive the vehicle. • Before allowing anyone to drive the vehicle, make sure the driver is familiar with all controls and operating procedures. • No one under the age of 16 years should be allowed to drive the vehicle. •... -
Page 21: Starting The Vehicle
Driving Instructions STARTING THE VEHICLE 1. Make sure load is secure. 2. Make sure everyone is seated and holding onto hand holds or handrails. Driver should have both hands on the steering wheel. 3. Make sure wheels are turned in desired direction and that nothing is obstructing vehicle’s path. 4. -
Page 22: Bed Latch
Bed Latch STOPPING THE VEHICLE ý WARNING • Driving through water may affect the brakes. After driving through water, check effectiveness of the brakes by gently pressing the brake pedal. If the vehicle does not slow down at the normal rate, continue to press the brake pedal until the brakes dry out and normal performance returns. -
Page 23: Loading And Unloading
Loading and Unloading ý DANGER • Use caution when working under bed. Be sure prop rod is secure. Otherwise the bed will fall, resulting in severe personal injury or death. ý WARNING • Do not disengage prop rod until all persons are clear of cargo bed area. •... -
Page 24: Towing With The Vehicle
Because towing another Club Car vehicle or a trailer can have adverse effects on vehicle handling, be espe- cially cautious when towing with a Club Car vehicle. See the preceding chart for vehicle capacities. -
Page 25: Transporting On A Trailer
• For use on public roads, the trailer must meet all federal, state, and local requirements such as taillights, brake lights, etc. • Do not tow a Club Car vehicle behind a passenger vehicle or truck on a public road unless it is on an approved trailer. -
Page 26: Preparing The Vehicle For Extended Storage
Storage ý WARNING • Turn the key switch to the OFF position, remove the key and leave the Forward/Reverse handle in the NEUTRAL position during storage. This is to prevent unintentionally starting the vehicle or a fire hazard. • Turn the fuel shut-off valve to the closed (OFF) position (Figure 11, Page 24). •... -
Page 27: Returning The Stored Vehicle To Service
Storage 4. Disconnect battery cables, negative (–) cable first. 5. Batteries should be clean and free of corrosion. Wash tops and terminals of batteries with a solution of baking soda and water (1 cup (237mL) baking soda per 1 gallon (3.8 L) of water). Rinse solution off bat- teries. -
Page 28: Maintenance
Any vehicle not functioning correctly should be removed from use until it is properly repaired. This will prevent further damage to the vehicle and avoid the possibility of injury due to unsafe conditions. Contact your local Club Car distributor/dealer to perform all repairs and semi-annual and annual periodic ser- vice. See following WARNING. - Page 29 Periodic Service Schedule PERIODIC SERVICE SCHEDULE REGULAR INTERVAL SERVICE Monthly service by owner Check engine oil level; change if or trained technician necessary. See Periodic Lubrication Schedule on page 28. Engine Check engine cooling air intake; visually inspect unshrouded area around engine exhaust for grass and debris and clean if necessary.
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Page 30: Periodic Lubrication Schedule
Periodic Lubrication Schedule PERIODIC LUBRICATION SCHEDULE PERIODIC LUBRICATION SCHEDULE LUBRICATION REGULAR INTERVAL SERVICE RECOMMENDED LUBRICANT POINTS Semiannually by owner Brake pedal shaft bearings Dry Moly Lube (CCI P/N 1012151) or trained technician (or every 50 hours of Brake linkage and pivots Dry Moly Lube (CCI P/N 1012151) operation, whichever comes first) -
Page 31: Engine Oil
Engine Oil ENGINE OIL Even though the low oil warning light on the dash should illuminate if oil level becomes low, engine oil level should be checked monthly. Vehicle should be on a level surface when checking oil. Do not overfill with oil. ENGINE OIL AND FILTER CHANGE Engine oil and oil filter should be changed after the first 100 hours of operation. - Page 32 NOTE: Use only Club Car oil filters (CCI P/N 1016467) designed for this engine. 12. Tighten the oil filter by hand until tight. Do not use a band wrench or channel lock plier to tighten.
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Page 33: Fueling Instructions
Fueling Instructions ° ° ° ° ° ° ° -20 C -10 C 10 C SAE 40 SAE 30 SAE 10W-30/SAE 10W-40 ° SAE 5W-20 ° ° ° ° ° ° ° 86 F 104 F -4 F 32 F 50 F 68 F Figure 17 Coat Oil Filter Rubber Seal... -
Page 34: Battery
WARNING • Do not jump-start a dead battery using another battery and jumper cables. The battery in a Club Car vehicle is a 12-volt, low-maintenance battery that requires infrequent checks (Figure 20). Electrolyte level should be checked semiannually. Page 32... - Page 35 Battery 1. Turn the key switch to the OFF position and remove the key. Place the Forward/Reverse handle in the NEUTRAL position. Chock the wheels. 2. Access the engine compartment. See WARNING “For vehicles with cargo beds...” on page 10. 2.1.
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Page 36: Cleaning The Vehicle
There is a complete line of accessory equipment available from Club Car and our dealers/distributors. You can obtain the name and phone number of your closest Club Car contact by visiting our web site at www.club- car.com and clicking the “Dealer Locator” link. -
Page 37: Subsequent Owner Registration
In the event a vehicle is bought as a used vehicle, we strongly urge the new owner to register the vehicle with Club Car. This will enable us to contact you if the need arises. Please send your name, address, and serial number of the vehicle to Club Car, Inc., P.O. -
Page 38: Vehicle Specifications
Vehicle Specifications VEHICLE SPECIFICATIONS TURF 252 SPECIFICATIONS XRT 900 CARRYALL 252 POWER SOURCE Engine: 4 cycle, OHV, 351 cc, 11.5 maximum hp @ 3600 rpm (per SAE J 1940/1349), single • • cylinder, air cooled, with pressure lubrication system Fuel system: Side-draft carburetor with float bowl, fixed jets, fuel filters, and impulse fuel pump •... - Page 39 Vehicle Specifications TURF 252 SPECIFICATIONS XRT 900 CARRYALL 252 DIMENSIONS/WEIGHT, Continued Floorboard height 16.0 in. (40 cm) Seat height (at seat bottom) 28.0 in. (71 cm) Vehicle rated capacity (level surface only) 900 lb. (408 kg) Bed load capacity (level surface only) 500 lb.
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Page 40: Rear Fender Installation
Rear Fender Installation REAR FENDER INSTALLATION 1. Unload the cargo bed. 2. Open the cargo bed and engage the prop rod. ý WARNING • Use caution when working under bed. Be sure prop rod is secure. Otherwise the bed could fall, resulting in severe personal injury or death. - Page 41 Rear Fender Installation 4. Make sure fender is correctly aligned in the vehicle by placing the outer fender rib to the outside of the upper side panel, and as far forward as possible, leaving no gap between the fender and side panel (Figure 23).
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Page 42: Wheel And Tire Installation
Wheel and Tire Installation WHEEL AND TIRE INSTALLATION NOTE: Upon vehicle delivery, the shipping wheel and tire assemblies must be replaced by the standard wheel and tire assemblies, which are delivered in the vehicle cargo bed. Do not remove the warning tag attached to the steering wheel until the shipping wheel and tire assemblies have been replaced by standard wheel and tire assemblies. - Page 43 Repair shall mean remedying a defect in the vehicle or component thereof at no cost to the purchaser during the applicable limited warranty period. If CLUB CAR elects to repair the vehicle, it may provide factory-reconditioned parts or components.
- Page 44 To make a warranty claim under this limited warranty, you must present the vehicle or defective component to an authorized CLUB CAR dealer or send the defective component, freight prepaid, to WARRANTY SERVICES, CLUB CAR, INC., 4125 Washington Road, Evans, Georgia 30809, U.S.A., 706-863-3000.
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Page 45: California Emission Control Warranty Statement
5. NO CONSEQUENTIAL DAMAGES: In no event shall Club Car be liable for any incidental or consequential damages including, but not limited to, loss related to property other than the vehicle, loss of use, loss of time, inconvenience, or any other economic loss. This warranty is applicable only where the California or U.S. EPA emission control system warranty regulation is in effect. - Page 46 System Warranty requires that you return your • Magneto or electronic ignition system blow-by gases are led to the breather chamber engine to an authorized Club Car Dealer for • Fuel filter element remedy under warranty.Please read the warranty through the crankcase.Then, it is led to the air •...
- Page 47 2. Ease of Finding Information 3. Clarity of Illustrations 4. Periodic Service and Periodic Lubrication Schedules Comments/Suggestions Please fax a copy of this page to (706) 228-2662. Thank You! Club Car Technical Publication Department 2007 Gasoline Utility Vehicle Owner’s Manual Page 45...
- Page 48 Page 46 2007 Gasoline Utility Vehicle Owner’s Manual...
- Page 52 Publication Part Number 103218315 Edition Code 0706B0706A Club Car, Inc. www.clubcar.com P.O. Box 204658 Phone 1.706.863.3000 Augusta, GA 30917-4658 1.800.ClubCar Intl’l +1 706.863.3000 1.706.863-5808...