Club Car 2002 Pioneer 1200 Owner's Manual
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Club Car 2002 Pioneer 1200 Owner's Manual

Club Car 2002 Pioneer 1200 Owner's Manual

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2 0 02 O W N E R 'S M A N U A L

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Summary of Contents for Club Car 2002 Pioneer 1200

  • Page 1 1200 2 0 02 O W N E R ’S M A N U A L...
  • Page 3 • Magneto or electronic ignition system system is used to eliminate blow-by gases. The System Warranty requires that you return your engine to an authorized Club Car Dealer for blow-by gases are led to the breather chamber • Fuel filter element through the crankcase.
  • Page 4 Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.
  • Page 5 We hope you will consider this owner’s manual a permanent part of your Club Car vehicle. If you sell the vehi- cle, please include the manual so that the next owner will have the important operating, safety, and mainte- nance information it contains.

  • Page 6: Practice Safety

    Safety signs like you see above may at first seem shocking, but their impact is mild compared with the reality of severe personal injury. Your safety and satisfaction are of the utmost importance to Club Car. That is why before operating the vehicle, we urge you to review the information in this manual.

  • Page 7: Table Of Contents

    Warranties ............... . 2002 Pioneer 1200 Gasoline Vehicle Owner’s Manual...

  • Page 8: Safety Details

    • A CAUTION indicates a hazard or unsafe practice that could result in minor personal injury or product or property damage. AS SEEN FROM PASSENGER SIDE OF VEHICLE REMOVE NEGATIVE DISCONNECT BATTERY CABLES CABLE FIRST BEFORE WORKING ON VEHICLE Figure 1 Battery Cable Removal Page 6 2002 Pioneer 1200 Gasoline Vehicle Owner’s Manual...

  • Page 9: General Warnings

    • A Club Car vehicle will not provide protection from lightning, flying objects, or other storm- related hazards. If caught in a storm while driving a Club Car vehicle, exit the vehicle and seek shelter in accordance with applicable safety guidelines for your location.

  • Page 10: Vehicle Feature Identification

    • When driving on uneven terrain or down steep hills, and warnings on dash. • Maximum trailer hitch tongue weight - 150 lbs. reduce speed and load. CCI 101960201 Page 8 2002 Pioneer 1200 Gasoline Vehicle Owner’s Manual...

  • Page 11: 2002 Pioneer 1200 Gasoline Vehicle Owner's Manual

    Do not contact positive (+) battery post or cable to frame. Can cause severe injury or death. Disconnect negative battery lead first. Do not tamper with engine governor adjustment. CCI 1019152-01 (ON FRAME) 2002 Pioneer 1200 Gasoline Vehicle Owner’s Manual Page 9...

  • Page 12: General Information

    • Do not shift the Forward/Reverse handle while the vehicle is in motion. • Engine must be at idle before shifting the Forward/Reverse handle. Failure to do so may result in injury to inattentive passengers and (or) damage to the vehicle. Page 10 2002 Pioneer 1200 Gasoline Vehicle Owner’s Manual...

  • Page 13: 2002 Pioneer 1200 Gasoline Vehicle Owner's Manual

    Failure to heed this caution could result in damage to the unitized transaxle. NOTE: The key can be removed only when the key switch is in the OFF position. 2002 Pioneer 1200 Gasoline Vehicle Owner’s Manual Page 11...

  • Page 14: 2002 Pioneer 1200 Gasoline Vehicle Owner's Manual

    When the accelerator pedal is released, it will return to the original position and the engine will drop back to idle. See WARNING and CAUTION on page 11. Figure 6 Brake Pedal Page 12 2002 Pioneer 1200 Gasoline Vehicle Owner’s Manual...
  • Page 15 The differential lock is used to provide better traction at the rear wheels when necessary. Engaging the differ- ential lock will transfer power to both rear wheels simultaneously (Figure 8, Page 13). 2002 Pioneer 1200 Gasoline Vehicle Owner’s Manual Page 13...

  • Page 16: 2002 Pioneer 1200 Gasoline Vehicle Owner's Manual

    Pull the headlight control knob out to turn headlights on and push the knob in to turn headlights off. NOTE: Using the headlights for extended periods of time without the engine running, or with the engine idling will discharge the battery. Page 14 2002 Pioneer 1200 Gasoline Vehicle Owner’s Manual...

  • Page 17: Seat Latch And Adjustment

    • Fuel: Check fuel level. See Fueling Instructions on page 30. Check fuel tank, lines, cap, pump, fuel filters, and carburetor for fuel leakage on a daily basis. • Exhaust System: Check for leaks. • Hydraulic Brakes: Check fluid level. See Master Cylinder on page 28. 2002 Pioneer 1200 Gasoline Vehicle Owner’s Manual Page 15...

  • Page 18: Driving Instructions

    • No more than one person per seat at one time. • Do not allow riders in the cargo bed. • For night use, the vehicle must be equipped with headlights, taillights, and reflectors. Page 16 2002 Pioneer 1200 Gasoline Vehicle Owner’s Manual...

  • Page 19: 2002 Pioneer 1200 Gasoline Vehicle Owner's Manual

    5. Make sure wheels are turned in desired direction and nothing is in your path. 6. Make sure the Forward/Reverse handle is in the NEUTRAL position. 7. Depress and hold the brake pedal. 2002 Pioneer 1200 Gasoline Vehicle Owner’s Manual Page 17...

  • Page 20: 2002 Pioneer 1200 Gasoline Vehicle Owner's Manual

    2. Turn the key switch to OFF and place the Forward/Reverse handle in the NEUTRAL position. Remove the key, and turn the fuel shut-off valve to closed (OFF) position when the vehicle is not in use (Figure 12, Page 23). See also Figure 19, Page 30. Page 18 2002 Pioneer 1200 Gasoline Vehicle Owner’s Manual...

  • Page 21: Bed Latch And Prop Rod

    Failure to heed this warning could result in severe personal injury or death. NOTE: The vehicle is equipped with an automatically engaging prop rod, unless equipped with the electric bed lift accessory (Figure 11, Page 19). 2002 Pioneer 1200 Gasoline Vehicle Owner’s Manual Page 19...

  • Page 22: Front Shock Absorbers

    800 lb. (363 kg) (Cargo bed load and gross trailer weight) Maximum vehicle capacity 1200 lb. (544 kg) (Cargo load, passengers, and gross trailer weight) Trailer tongue weight 150 lb. (667 N) Page 20 2002 Pioneer 1200 Gasoline Vehicle Owner’s Manual...

  • Page 23: Towing With The Vehicle

    2000 lb. (908 kg) NOTE: A two-car trailer should be rated at 2 x 2000 lb. = 4000 lb. (2 x 908 kg = 1816 kg). 2002 Pioneer 1200 Gasoline Vehicle Owner’s Manual Page 21...

  • Page 24: Storage

    (such as Sta-Bil 4.4. Disconnect fuel vent line from fuel tank vent nipple. 4.5. Plug the fuel tank vent nipple so that it is air tight. We recommend using a slip-on vinyl cap. Page 22 2002 Pioneer 1200 Gasoline Vehicle Owner’s Manual...

  • Page 25: 2002 Pioneer 1200 Gasoline Vehicle Owner's Manual

    9. Thoroughly clean front body, rear body, seats, cargo bed, engine compartment, and underside of vehicle. 10. Do not engage the park brake. Chock the wheels to prevent the vehicle from rolling. 2002 Pioneer 1200 Gasoline Vehicle Owner’s Manual Page 23...

  • Page 26: Maintenance

    • Turn fuel shut-off valve to closed (OFF) position (Figure 12, Page 23). • Hot! Do not attempt to service hot engine or exhaust system. Attempting to do so could cause severe burns. Page 24 2002 Pioneer 1200 Gasoline Vehicle Owner’s Manual...

  • Page 27: Periodic Service Schedule

    Periodic Ser- vice and Lubrication Schedule. NOTE: Both the Periodic Service Schedule and the Periodic Lubrication Schedule must be followed to keep vehicle in optimum operating condition. 2002 Pioneer 1200 Gasoline Vehicle Owner’s Manual Page 25...
  • Page 28 Check for loose hardware and tighten if General vehicle necessary. Two year service by trained technician only Fuel filters Replace. Dispose of used filters properly. (every 200 hours of operation) Page 26 2002 Pioneer 1200 Gasoline Vehicle Owner’s Manual...

  • Page 29: Periodic Lubrication Schedule

    200 hours of Change engine oil and oil filter with filter. See Oil Viscosity on page 29. operation or annually, whichever comes first. See Figure 15, Page 27. FLOORBOARD Figure 15 Lubrication Points 2002 Pioneer 1200 Gasoline Vehicle Owner’s Manual Page 27...

  • Page 30: Master Cylinder

    2. Check oil by fully inserting the dipstick into the oil filler tube and immediately remove it again. • If the oil level is at or below the low level mark on the dipstick gauge, add oil until the level is between low and full levels (safe level). Page 28 2002 Pioneer 1200 Gasoline Vehicle Owner’s Manual...
  • Page 31 50°F 86°F 104°F -4°F 14°F 68°F Figure 18 Oil Viscosity Chart NOTE: Using multi-grade oils (5W-20, 10W-30, and 10W-40) will increase oil consumption. Check oil level more frequently when using them. 2002 Pioneer 1200 Gasoline Vehicle Owner’s Manual Page 29...

  • Page 32: Fueling Instructions

    4. Replace passenger seat. ∆ WARNING • Make sure seat hinges and latch are securely engaged before operating vehicle. FUEL SHUT-OFF VENT VALVE TO CARBURETOR TANK VENT TUBE Figure 19 Fuel Tank Page 30 2002 Pioneer 1200 Gasoline Vehicle Owner’s Manual...

  • Page 33: Battery

    Be sure terminals are tight (battery terminals should be tightened to 20 ft-lb (27.1 N·m)). Let the terminals dry and then spray them with Battery Terminal Protector Spray (CCI 1014305). See following CAUTION. 2002 Pioneer 1200 Gasoline Vehicle Owner’s Manual Page 31...

  • Page 34: Cleaning The Vehicle

    fine grade (No. 00) steel wool. Club Car does not recommend any type of pressure washing or steam cleaning. Such a process will expose electrical components to moisture. Moisture entering electrical components can result in water damage and subsequent component failure.

  • Page 35: 2002 Pioneer 1200 Gasoline Vehicle Owner's Manual

    See Vehicle Feature Identification on pages 8 and 9. The winch kit available from Club Car includes a remote operation switch, which enables the operator to move away from the vehicle and cable. See following WARNING and CAUTION.

  • Page 36: Subsequent Owner Registration

    In the event a vehicle is bought as a used vehicle from another individual or from a dealer, we strongly urge the new owner to register the vehicle with Club Car. This will enable us to contact you if the need arises.

  • Page 37: 2002 Pioneer 1200 Gasoline Vehicle Owner's Manual

    Rear: 14-18 psi (.97-1.24 Bars) Front: 12-16 psi (.83-1.10 Bars) Turf tread (optional) Rear: 16-20 psi (1.10-1.38 Bars) Front: 14-16 psi (.97-1.10 Bars) Traks Max II tread (optional) Rear: 18-20 psi (1.24-1.38 Bars) 2002 Pioneer 1200 Gasoline Vehicle Owner’s Manual Page 35...

  • Page 38: Warranties

    Also excluded from any CLUB CAR warranty is damage to a vehicle or component resulting from a cause other than a defect including unreasonable or unintended strain or use, improper installation of accessories, installation of parts or accessories that are not original equipment, overloading, accident, alteration, abuse or neglect.
  • Page 39 6. DISCLAIMER: THIS LIMITED WARRANTY IS EXCLUSIVE. CLUB CAR MAKES NO OTHER WARRANTY OF ANY KIND, EXPRESSED OR IMPLIED. ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS OR TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY CLUB CAR AND EXCLUDED FROM THIS WARRANTY.

  • Page 40: 2002 Pioneer 1200 Gasoline Vehicle Owner's Manual

    2002 Pioneer 1200 Gasoline Vehicle Owner’s Manual...
  • Page 44 Manual No. 102252014 Edition Code 0801B1001A Club Car, Inc. www.clubcar.com P.O. Box 204658 Phone 1.706.863.3000 Augusta, GA 30917-4658 1.800.ClubCar Int’l +1 706.863.3000 1.706.863.5808...

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