Club Car 2008 Turf Manuals

Manuals and User Guides for Club Car 2008 Turf. We have 5 Club Car 2008 Turf manuals available for free PDF download: Maintenance And Service Manual Supplement, Service Manual, Maintenance And Service Manual, Owner's Manual

Club Car 2008 Turf Maintenance And Service Manual Supplement (176 pages)

IQ System Electric Vehicles

Brand: Club Car | Category: Electric Vehicles | Size: 11.29 MB

Table of Contents
5
Section 10 - Periodic Maintenance

9
- General Warning
  9
  - Disabling the Vehicle
    10
  - Disconnecting the Batteries
    11
  - Connecting the Batteries
    11
- General Information
  12
- Periodic Service Schedule
  12
- Periodic Lubrication Schedule
  14
Section 11 - Electrical System and Testing

15
- General Information
  15
- Wiring Diagrams
  16
- Troubleshooting
  24
- Test Procedures
  30
  - Index of Test Procedures
    30
- Communication Display Module (CDM)
  55
  - Using the CDM to Retrieve Data from the Onboard Computer
    56
  - CDM Troubleshooting Guide
    57
Section 12 - Iq Display Module (Iqdm) Series 2 and Iqdm-P Diagnostics

59
- Plugging the Handset into the Vehicle
  59
- Introductory Display
  60
- Menu Navigation
  60
- Monitor Menu
  62
- Faults Menu
  64
- Functions Menu
  69
- Information
  72
- Programmer Setup
  72
  - Program
    72
  - Faults
    72
  - Information
    73
- IQDM and IQDM-P Handset Troubleshooting
  73
- Test Procedures
  75
  - Index of Test Procedures
    75
Section 13 - Electrical Components

79
- Key Switch
  79
- Forward/Reverse Rocker Switch
  81
- Tow/Run Switch
  83
- Motor Controller Output Regulator (MCOR)
  83
- Reverse Buzzer
  85
- Solenoid
  85
- Onboard Computer (OBC)
  87
- Solid State Speed Controller
  89
- Charger Receptacle
  91
  - Receptacle Fuse Link
    92
- Battery Warning Light
  93
- Pin 9 Diode
  93
- Ferrite Beads - CE Mark Vehicles
  95
  - 2008-2010 Model Years
    95
  - Starting 2011 Model Year
    96
Section 14 - Batteries

97
- General Information
  97
- Battery Care
  97
  - Preventive Maintenance
    97
  - Self-Discharge
    97
  - Electrolyte Level
    98
  - Water Quality
    98
  - Vibration Damage
    99
- Battery Charging
  100
  - Charger Shuts off after 16 Hours
    100
  - Deep-Discharge
    100
  - Early Excessive Discharging
    100
  - Incoming AC Service
    101
  - Fleet Rotation
    101
  - Numbering Vehicles and Chargers
    101
- Battery Troubleshooting Chart
  102
- Battery Testing - 8 Volt
  103
  - Battery Charger Test
    103
  - On-Charge Voltage Test
    103
  - Hydrometer Test
    103
  - Discharge Test
    105
  - Battery Troubleshooting Examples
    107
- Battery Testing - 12 Volt
  108
  - Battery Charger Test
    108
  - On-Charge Voltage Test
    108
  - Hydrometer Test
    108
  - Discharge Test
    110
  - Battery Troubleshooting Examples
    112
- Battery Storage
  113
- Battery Replacement
  113
- Charging a Battery Pack that Has Low Voltage
  115
Section 15 - Battery Charger

117
- Refer to the Appropriate Battery Charger Maintenance and Service Manual
  117
Section 16A - Motor (Model 5Bc59Jbs6390)

119
- General Information
  119
- Motor Identification
  119
- External Motor Testing
  119
- Motor
  120
- Motor Component Testing and Inspection
  123
  - Armature
    123
  - Field Windings Inspection
    124
  - Motor Components
    124
  - Bearing Inspection
    125
  - Bearing Removal
    125
  - Bearing Installation
    125
  - Speed Sensor Magnet Inspection
    127
  - Speed Sensor Magnet Removal
    127
  - Speed Sensor Magnet Installation
    127
- Reconditioning the Motor
  127
- Motor Assembly
  128
- Motor Installation
  130
- Motor Speed Sensor
  133
Section 16B - Motor (Models Ej4-4001 and Ej8-4001A)

135
- General Information
  135
- Motor Identification
  135
- External Motor Testing
  135
- Motor
  137
  - Motor Removal
    137
  - Motor Disassembly
    139
- Motor Component Testing and Inspection
  141
- Reconditioning the Motor
  146
- Motor Assembly
  146
- Motor Installation
  148
Section 17 - Transaxle (Type G)

151
- Lubrication
  151
- Axle Bearing and Shaft
  151
  - Axle Shaft
    151
  - Axle Bearing
    154
- Transaxle
  155
  - Transaxle Removal
    155
- Transaxle Disassembly, Inspection, and Assembly
  157
  - Transaxle Disassembly and Inspection
    157
  - Transaxle Assembly
    159
- Transaxle Installation
  160
Section 18 - Iq Display Module (Iqdm-P) Programming

163
- Plugging the Handset into the Vehicle
  163
- Program Menu
  164
  - Speed Setting
    164
  - Fast Accel
    165
  - Pedal up Mode
    165
  - Speed Cal
    165
  - Code A, Code B, and Code C
    165

Club Car 2008 Turf Service Manual (132 pages)

2012

Brand: Club Car | Category: Offroad Vehicle | Size: 8.09 MB

Table of Contents
5
Section 1 - Safety

11
- General Warning
  11
Section 2 - Vehicle Specifications

15
Section 3 - General Information

19
Section 4 - Body and Trim

25
Section 5 - Accelerator and Brake Pedal Group

41
Section 6 - Wheel Brake Assemblies

61
Section 7 - Steering and Front Suspension

85
- General Information
  85
- Steering Wheel
  85
  - Steering Wheel Removal
    85
  - Steering Wheel Installation
    86
- Steering Column
  86
  - Steering Column Removal
    86
  - Steering Column Disassembly
    89
  - Steering Column Assembly
    89
  - Steering Column Installation
    89
- Steering Adjustment
  91
- Rack and Pinion
  92
  - Rack and Pinion Inspection
    92
  - Rack and Pinion Removal
    92
  - Rack and Pinion Disassembly
    94
  - Rack and Pinion Assembly
    95
  - Rack and Pinion Installation
    97
- Tie Rod and Drag Link
  98
  - Tie Rod and Drag Link Removal - MAINTENANCE-FREE BALL JOINTS
    98
  - Tie Rod and Drag Link Installation - MAINTENANCE-FREE BALL JOINTS
    98
- Front Suspension
  99
  - Lubrication
    99
  - Wheel Alignment
    99
- Front Suspension Components
  101
  - Leaf Spring Removal
    101
  - Leaf Spring Installation
    101
  - Kingpin and Steering Spindle Removal
    101
  - Kingpin and Steering Spindle Installation
    107
  - Delta A-Plate Removal
    107
  - Delta A-Plate Installation
    107
  - Shock Absorber Removal
    107
  - Shock Absorber Installation
    108
- Front Wheel Bearings and Hubs
  108
Section 8 - Wheels and Tires

111
- General Information
  111
- Wheels
  111
  - Wheel Removal
    111
  - Wheel Installation
    111
- Tires
  112
  - Tire Repair
    113
  - Tire Installation
    113
Section 9 - Rear Suspension

115
- General Information
  115
- Shock Absorbers
  115
  - Shock Absorber Inspection and Removal
    115
  - Shock Absorber Installation
    116
- Multi-Leaf Springs
  116
  - Multi-Leaf Spring Removal
    116
  - Multi-Leaf Spring Installation
    117
- Snubber
  120
  - Snubber Removal
    120
  - Snubber Installation
    120
- Stabilizer Bar
  121
  - Stabilizer Bar Removal
    121
  - Stabilizer Bar Installation
    122
- Jounce Bumpers
  122
  - Jounce Bumper Removal
    122
  - Jounce Bumper Installation
    122

Club Car 2008 Turf Maintenance And Service Manual (124 pages)

Gasoline and Electric Vehicles

Brand: Club Car | Category: Utility Vehicle | Size: 18.14 MB

Table of Contents
5
Section 1 - Safety

11
- General Warning
  11
Section 2 - Vehicle Specifications

15
Section 3 - General Information

19
Section 4 - Body and Trim

25
- Cleaning the Vehicle
  25
- Front Body Repair
  26
- Front Body
  27
  - Front Body Removal
    27
  - Front Body Installation
    28
- Tilt Bed - Turf 1, 2, Carryall 1, 2 and 2 Plus
  29
  - Tilt Bed Removal
    29
  - Tilt Bed Installation
    29
- Flat Bed - Turf 6 and Carryall 6
  31
  - Flat Bed Removal
    31
  - Flat Bed Installation
    31
- Flat Bed Trim - Turf 6 and Carryall 6
  31
  - Flat Bed Trim Removal
    31
  - Flat Bed Trim Installation
    32
- Access Door - Turf 6 and Carryall 6
  34
  - Access Door Removal
    34
  - Access Door Installation
    34
- Side Door - Turf 6 and Carryall 6
  34
  - Side Door Removal
    34
  - Side Door Installation
    34
- Rear Fender
  34
  - Rear Fender Removal
    34
  - Rear Fender Installation
    36
- Trailer Hitch (Optional on some Models)
  37
  - Trailer Hitch Removal
    37
  - Trailer Hitch Installation
    37
- Tailskirt
  37
  - Tailskirt Removal
    37
  - Tailskirt Installation
    37
- Floor Mat
  37
- Bumper
  38
  - Bumper Removal
    38
  - Bumper Installation
    38
Section 5 - Accelerator and Brake Pedal Group

39
Section 6 - Wheel Brake Assemblies

59
Section 7 - Wheels and Tires

83
- General Information
  83
- Wheels
  83
  - Wheel Removal
    83
  - Wheel Installation
    83
- Tires
  84
  - Tire Removal
    84
  - Tire Repair
    85
  - Tire Installation
    85
Section 8 - Rear Suspension

87
- General Information
  87
- Shock Absorbers
  87
  - Shock Absorber Inspection and Removal
    87
  - Shock Absorber Installation
    88
- Multi-Leaf Springs
  88
- Snubber
  92
  - Snubber Removal
    92
  - Snubber Installation
    92
- Stabilizer Bar
  93
  - Stabilizer Bar Removal
    93
  - Stabilizer Bar Installation
    94
- Jounce Bumpers
  94
  - Jounce Bumper Removal
    94
  - Jounce Bumper Installation
    94
Section 9 - Steering and Front Suspension

95
- General Information
  95
- Steering Wheel
  95
  - Steering Wheel Removal
    95
  - Steering Wheel Installation
    96
- Steering Column
  96
  - Steering Column Removal
    96
  - Steering Column Disassembly
    98
  - Steering Column Assembly
    99
  - Steering Column Installation
    99
- Steering Adjustment
  101
- Rack and Pinion
  102
  - Rack and Pinion Removal
    102
  - Rack and Pinion Disassembly
    102
  - Rack and Pinion Assembly
    104
  - Rack and Pinion Installation
    106
- Tie Rod and Drag Link
  107
  - Tie Rod and Drag Link Removal
    107
  - Tie Rod and Drag Link Installation
    107
- Front Suspension
  108
  - Lubrication
    108
  - Wheel Alignment
    108
  - Camber Adjustment
    108
- Front Suspension Components
  110
  - Leaf Spring Removal
    110
  - Leaf Spring Installation
    110
  - Kingpin and Steering Spindle Removal
    111
  - Two-Wheel Brake Vehicle Upper Portion
    112
  - Kingpin and Steering Spindle Installation
    116
  - Delta A-Plate Removal
    116
  - Delta A-Plate Installation
    116
  - Shock Absorber Removal
    116
  - Shock Absorber Installation
    117
- Front Wheel Bearings and Hubs - 4-Wheel Brake Vehicles
  117

Club Car 2008 Turf Owner's Manual (92 pages)

2008 Turf/Carryall Vehicle

Brand: Club Car | Category: Utility Vehicle | Size: 7.37 MB

Club Car 2008 Turf Owner's Manual (44 pages)

Brand: Club Car | Category: Gasoline vehicles | Size: 1.85 MB

Table of Contents
7
Safety Details
8
General Warnings
8
Vehicle Feature Identification - Turf 1 and Turf 2
10
Vehicle Feature Identification - Turf 6
12
General Information
14
Model Identification
14
Controls and Indicators
14
Pre-Operation and Daily Safety Checklist
19
Driving Instructions
20
Bed Latch
22
Prop Rod
22
Loading and Unloading
23
Towing with the Vehicle
24
Transporting on a Trailer
25
Storage
25
Maintenance
28
Periodic Service Schedule
28
Periodic Lubrication Schedule
30
Engine Oil
31
Fueling Instructions
32
Battery
33
Cleaning the Vehicle
34
Accessories
35
Subsequent Owner Registration
35
Vehicle Specifications
36
Club Car ® Limited Two Year Warranty for 2003 Transportation and Utility Vehicles
38

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Club Car 2008 Turf Manuals

Club Car 2008 Turf Maintenance And Service Manual Supplement (176 pages)

Table of Contents

Section 10 - Periodic Maintenance

Section 11 - Electrical System and Testing

Section 12 - Iq Display Module (Iqdm) Series 2 and Iqdm-P Diagnostics

Section 13 - Electrical Components

Section 14 - Batteries

Section 15 - Battery Charger

Section 16A - Motor (Model 5Bc59Jbs6390)

Section 16B - Motor (Models Ej4-4001 and Ej8-4001A)

Section 17 - Transaxle (Type G)

Section 18 - Iq Display Module (Iqdm-P) Programming

Club Car 2008 Turf Service Manual (132 pages)

Table of Contents

Section 1 - Safety

Section 2 - Vehicle Specifications

Section 3 - General Information

Section 4 - Body and Trim

Section 5 - Accelerator and Brake Pedal Group

Section 6 - Wheel Brake Assemblies

Section 7 - Steering and Front Suspension

Section 8 - Wheels and Tires

Section 9 - Rear Suspension

Club Car 2008 Turf Maintenance And Service Manual (124 pages)

Table of Contents

Section 1 - Safety

Section 2 - Vehicle Specifications

Section 3 - General Information

Section 4 - Body and Trim

Section 5 - Accelerator and Brake Pedal Group

Section 6 - Wheel Brake Assemblies

Section 7 - Wheels and Tires

Section 8 - Rear Suspension

Section 9 - Steering and Front Suspension

Club Car 2008 Turf Owner's Manual (92 pages)

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Club Car 2008 Turf Owner's Manual (44 pages)

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