Related Manuals for Club Car 2009 XRT 950 4x2
Summary of Contents for Club Car 2009 XRT 950 4x2
- Page 1 2009-2011 XRT 950 Gasoline Vehicle Owner’s Manual XRT 950 4x2, XRT 950 4x4, XRT 950 EX 4x4 [Refer to back cover for applicable build code range]...
- Page 3 Your authorized representative checked the vehicle before it was delivered to you and will provide you a copy of the completed vehicle warranty registration form. Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.
- Page 4 We hope you will consider this owner’s manual a permanent part of your Club Car vehicle. If you sell the vehicle, please include the manual so that the next owner will have the important operating, safety, and maintenance information it contains.
-
Page 5: Table Of Contents
TABLE OF CONTENTS Note to the Owner ..............................5 Safety Decal and Feature Identification ........................5 Practice Safety ..............................8 Proposition 65 Warning – State of California......................8 Safety Details ............................... 9 General Warnings............................... 10 General Information ............................13 Model Identification............................. 13 Controls and Indicators ............................ - Page 6 Accessories................................ 51 Subsequent Owner Registration .......................... 52 Vehicle Specifications ............................52 Warranties................................55 Emissions Control............................... 59 Page 4 2009-2011 XRT 950 Gasoline Vehicle Owner’s Manual...
-
Page 7: Note To The Owner
Note to the Owner NOTE TO THE OWNER This utility vehicle, with standard equipment and authorized attachments, is intended for commercial or residential property, farm, ranch or recreational applications. Use only approved accessories and attachments designed for your vehicle. This Operator’s Manual does not include instructions for attachments. Read the manual(s) provided with the authorized attachment to learn safe maintenance and operation of the vehicle. - Page 8 Safety Decal and Feature Identification XRT 950 UTILITY VEHICLE WARNING • Do not modify or remove Roll-over Protective Structure (ROPS). • Replace ROPS if damaged. Do not attempt repair. • Use seat belts during operation. Do not jump from vehicle. •...
- Page 9 Safety Decal and Feature Identification XRT 950 UTILITY VEHICLE 2396 Decal, Trailer Hitch Tongue Weight Notice (on 1011553 103582401 Decal, Winch Safety Warning (with winch option) trailer/receiver hitch) Decal, Ground Warning (on vehicle frame, near 102458901 Decal, Hot Parts Warning (on frame, driver side) 103596501 battery) Decal, Rotating Parts Warning (on frame, driver...
-
Page 10: Practice Safety
Practice Safety PRACTICE SAFETY Figure 1 Practice Safety Safety signs like you see above may at first seem shocking, but their impact is mild compared with the reality of severe personal injury. Your safety and satisfaction are of the utmost importance to us. That is why before operating the vehicle, we urge you to review the information in this manual. -
Page 11: Safety Details
Safety Details SAFETY DETAILS WARNING • This owner’s manual should be read completely before attempting to drive or service the vehicle. Failure to follow the instructions in this manual could result in property damage, severe personal injury, or death. PERSONAL SAFETY It is important to note that some vital statements throughout this manual and on the decals affixed to the vehicle are preceded by the words DANGER, WARNING, or CAUTION. -
Page 12: General Warnings
General Warnings GENERAL WARNINGS The following safety statements must be heeded whenever the vehicle is being operated, repaired, or serviced. See Safety Decal and Feature Identification on page 5. Other specific safety statements appear throughout this manual and on the vehicle. DANGER •... - Page 13 General Warnings WARNING • The diameter of all tires on the vehicle must be equal; otherwise the four-wheel drive system will not operate as intended and could result in severe personal injury or death. Never install tires of different diameters on the vehicle. •...
- Page 14 General Warnings (–) 1. Remove negative battery cable. 2. Remove positive battery cable. Connect battery cables in reverse order. 821.eps 795.eps Figure 2 Battery Cable Removal Figure 3 4x4 Drive Warning CONNECTING THE BATTERY – GASOLINE VEHICLES Connect the battery cables, positive (+) cable first. Tighten battery terminals to 80 in-lb (9 N·m).
-
Page 15: General Information
General Information 1403 Figure 4 Dispose of Lead-acid Batteries Properly GENERAL INFORMATION This manual includes operating procedures, maintenance, and regular servicing information for all XRT 950 4x2, 950 4x4, and 950 EX 4x4 vehicles. All operating procedures, maintenance, and regular servicing are identical unless otherwise noted. - Page 16 Model Identification Vehicle Model and Type (Figure 5) Vehicle Serial Number (Figure 5) Year of Build (Figure 5) Vehicle PIN Number (Figure 6) ROPS Serial Number (Figure 7) Engine Serial Number (Figure 8) Transaxle Serial Number (Figure 9) 1636 2575 Figure 5 Vehicle Serial Number Location Figure 6 Vehicle PIN Number Location 1637...
-
Page 17: Controls And Indicators
Controls and Indicators 1639 Figure 9 Transaxle Serial Number Location CONTROLS AND INDICATORS See General Warnings on page 10. WARNING • Before allowing anyone to drive the vehicle, make sure the driver is familiar with all controls and operating procedures. •... -
Page 18: Key Switch
Controls and Indicators 1. Accelerator Pedal 6. Forward/Reverse Handle 11. 12-volt Accessory Outlet 2. Brake Pedal 7. Key Switch 12. Headlight Switch 3. 4X4 / 4X2 Control 8. Fuel Gauge / Hour Meter 13. Electric Bed Lift Switch (If Equipped) 4. - Page 19 Controls and Indicators WARNING • Moving parts! Keep clear of the engine compartment while the engine is running. CAUTION • Do not shift the Forward/Reverse handle while the accelerator pedal is pressed. Shift the handle only when the vehicle is at a complete stop and the engine is at idle. Failure to heed this caution could result in damage to the transmission.
- Page 20 Controls and Indicators Figure 11 Park Brake Handle PARK BRAKE WARNING LIGHT The park brake warning light (10) is located on the instrument panel just to the left of the steering column (Figure 10). The warning light indicates that the park brake has been engaged. The vehicle should never be driven with the park brake engaged.
- Page 21 Controls and Indicators WARNING • Unlock differential on paved surfaces to maintain steering control. CAUTION • The differential lock should only be engaged when the vehicle is stopped. Damage to the transaxle may occur if there is a large amount of relative motion between the two driving wheels. LOW OIL PRESSURE WARNING LIGHT The low oil pressure warning light (9) is located on the instrument panel just to the left of the steering column (Figure 10).
-
Page 22: Roll-Over Protective Structure And Seat Belts
Roll-Over Protective Structure and Seat Belts ROLL-OVER PROTECTIVE STRUCTURE AND SEAT BELTS The vehicle is equipped with a Roll-Over Protective Structure (ROPS) and seat belts for each occupant. See following WARNING. WARNING • The ROPS must be properly installed before operating the vehicle. The manufacturer strongly urges that the vehicle’s occupants be properly restrained at all times with the seat belts provided. -
Page 23: Seat Latch And Adjustment
Seat Latch and Adjustment WARNING • Do not operate the vehicle if the ROPS is damaged. If the ROPS is damaged, replace the structure. Do not attempt repair. • The driver and passenger must be restrained at all times with the seat belts provided to help prevent injury in the event of sudden braking, collision, or roll-over. -
Page 24: Pre-Operation And Daily Safety Checklist
Pre-Operation and Daily Safety Checklist PRE-OPERATION AND DAILY SAFETY CHECKLIST Each vehicle has been thoroughly inspected and adjusted at the factory; however, upon receiving your new vehicle(s), you should become familiar with the controls, indicators, and operation. Carefully inspect each vehicle to ensure that it is in proper working condition before accepting delivery. -
Page 25: Driving Instructions
Driving Instructions • Park brake: When latched, the park brake should lock the wheels and hold the vehicle stationary on an incline of 20% or less. To adjust park brake, remove rubber handle cover (Figure 11) and turn slotted adjustment screw one revolution at a time, checking each time until park brake locks wheels and holds the vehicle stationary on an incline of 20% or less. - Page 26 Driving Instructions WARNING • To help prevent the possibility of serious injury, keep entire body inside the vehicle. • To help prevent overturning the vehicle, drive slowly in turns. • To help prevent overturning the vehicle, drive slowly straight up and down slopes. Avoid driving the vehicle on slopes exceeding 20% incline.
- Page 27 Driving Instructions 10. Keep the brake pedal engaged, and select direction of travel by placing the shift handle in the desired position (Figure 10). The engine must be at idle before the shift handle is moved. 11. Release the brake pedal completely, and then slowly press the accelerator pedal. As the accelerator pedal is pressed, the vehicle will begin to move.
-
Page 28: Bed Latch
Bed Latch CAUTION • When stopped on a hill, use the brake pedal to hold your position. Do not use the accelerator pedal to hold position. PARKING AND LEAVING THE VEHICLE After stopping the vehicle, firmly set the park brake. Make sure it is fully engaged. This will prevent the vehicle from rolling. -
Page 29: Bed Locking Pin
Bed Locking Pin Figure 13 Bed Latch BED LOCKING PIN See General Warnings on page 10. While holding the bed in the fully raised position, remove the bed locking pin from its stowed position under the bed and insert it into the bed locking pin holes in the bed hinge plates (Figure 14, Page 28). Prior to lowering the bed, remove the bed locking pin from the bed locking pin holes in the bed hinge plates and return it to its stowed position under the bed. -
Page 30: Rear Shock Absorbers
Rear Shock Absorbers 1. Locking Pin 2. Bed Locking Pin Holes k-00221 Figure 14 Bed Locking Pin REAR SHOCK ABSORBERS The vehicle arrives from the factory with the rear coil-over shocks pre-adjusted for optimum vehicle performance. CAUTION • Do not adjust the rear shock absorbers. Damage to the shock absorbers could result. LOADING AND UNLOADING CARGO WARNING •... -
Page 31: Vehicle Load Capacities
Vehicle Load Capacities WARNING • Avoid top-heavy loads. The center of gravity of load should never exceed 15 inches (38 cm) above the bottom of the cargo bed. • The cargo’s center of gravity may affect handling, steering, and braking of the vehicle. When the vehicle is loaded, reduce speed and drive slowly in turns. -
Page 32: Towing With The Vehicle
Towing with the Vehicle A: Occupant capacity 500 lb. (227 kg) 500 lb. (227 kg) B + C: Cargo capacity [B1: front cargo compartment (25 lb.) + B2: cargo bed (400 lb., including C: trailer tongue weight and optional 425 lb. (193 kg) 425 lb. -
Page 33: Transporting On A Trailer
Transporting on a Trailer Towing another vehicle or a trailer can have adverse effects on vehicle handling. Be especially cautious when towing other equipment with a vehicle. See Vehicle Load Capacities on page 29 for vehicle capacity information. Parking the vehicle with a trailer on a hill should be avoided. If you must park on a hill, apply the brakes and have someone chock the trailer tires. - Page 34 Storage WARNING • Turn the key switch to the OFF position, remove the key, and leave the Forward/Reverse handle in the NEUTRAL position during storage. This is to prevent unintentionally starting the vehicle or a fire hazard. • Turn the fuel shut-off valve (1) the closed (OFF) position (Figure 16, Page 32). •...
-
Page 35: Maintenance
Maintenance 4.4. Disconnect the fuel vent line from the fuel tank vent nipple. 4.5. Plug the fuel tank vent nipple so that it is air tight. The manufacturer recommends using a slip-on vinyl cap. Remove both spark plugs, and pour 1/2 ounce (14.2 mL) of SAE 10 weight oil through each of the two spark plug holes. -
Page 36: Periodic Service Schedule
Periodic Service Schedule WARNING • Only trained technicians should service or repair the vehicle. Anyone doing even simple repairs or service should have knowledge and experience in electrical and mechanical repair. The appropriate instructions must be used when performing maintenance, service, or accessory installation. •... - Page 37 Periodic Service Schedule PERIODIC SERVICE SCHEDULE REGULAR INTERVAL SERVICE See Pre-Operation and Daily Safety Pre-Operation and Daily Safety Checklist Checklist on page 22. Daily service by owner Performance Inspection See Performance Inspection on page 22. Engine/exhaust area Remove/clean grass and debris from area Check engine oil level;...
- Page 38 Periodic Service Schedule PERIODIC SERVICE SCHEDULE REGULAR INTERVAL SERVICE Check for leaks around gaskets, fill plugs, etc. Adjust valve clearance. See Briggs and Stratton Vanguard Model 2900000 Service Engine Manual. Inspect, clean, and gap spark plug; replace if necessary. See authorized dealer or trained technician for service.
-
Page 39: Periodic Lubrication Schedule
Periodic Lubrication Schedule PERIODIC LUBRICATION SCHEDULE PERIODIC LUBRICATION SCHEDULE LUBRICATION REGULAR INTERVAL SERVICE RECOMMENDED LUBRICANT POINTS First change 5 - 8 hours – 1 - 1/2 qt. (1.4L) with filter, 10W-30 API additional change every 100 Change engine oil and oil filter classification SJ See Oil Viscosity hours of operation or annually, on page 42. -
Page 40: Brake Fluid Reservoir
Brake Fluid Reservoir BRAKE FLUID RESERVOIR 1. Full Level 2. Safe Level 3. Low Level Figure 18 Brake Fluid Access Figure 19 Brake Fluid Reservoir The brake fluid reservoir (5) is located under the hood and under the round access panel (Figure 18). Raise the hood and remove the round access panel to check the brake fluid level. - Page 41 Engine Oil ENGINE OIL LEVEL CHECK Remove the oil level dipstick from the oil filler tube and wipe oil from the dipstick (Figure 20). See following CAUTION. CAUTION • Do not remove dipstick while engine is running. Check oil level by fully inserting the dipstick into the tube and immediately removing it. If the oil level is at or below the low level mark on the dipstick gauge, add oil to the engine until the level is between low and full levels (safe level).
- Page 42 Engine Oil From the underside of the vehicle, use a socket or wrench to remove the drain plug (1) (Figure 22). Turn the plug counterclockwise and drain the engine oil into the pan. See following WARNING. WARNING • Do not attempt to change engine oil when the engine is hot or even warm. Hot engine oil can burn skin. •...
- Page 43 Engine Oil Figure 23 Remove Engine Oil Filter Figure 24 Coat Rubber Seal Use a clean, lint-free rag to wipe the oil filter port flange surface clean where the oil filter gasket seats. To help seal the new oil filter to the oil port flange, apply a light coat of white lithium NLGI Number 2 grease (Dow Corning ®...
- Page 44 Engine Oil Engine Oil Filling Add engine oil; use a funnel or pour spout to direct the oil into the opening (Figure 25). With filter change, the engine requires 1-1/2 qt. (1.4 L) of oil per change. Refer to oil viscosity guidelines for selection of oil grade (Figure 26). See following CAUTION. CAUTION •...
-
Page 45: Gearcase Lubrication
Gearcase Lubrication GEARCASE LUBRICATION NOTE: Dispose of used oil according to the environmental laws and regulations for your area. LUBRICATION LEVEL CHECK – FRONT DIFFERENTIAL AND REAR TRANSAXLE The front differential is equipped with two oil port plugs (1 and 2) (Figure 27). When the vehicle is on a level surface, use the level indicator hole (upper plug) (1) as a lubricant level indicator. - Page 46 Gearcase Lubrication Rear transaxle: Clean and install the drain plug (2) and washer before filling the rear transaxle with new lubricant (Figure 28). Tighten the drain plug to 8 ft-lb (10.8 N·m). Remove the fill plug/dipstick (2) (Figure 30). Use a funnel and tube to fill the transaxle through the fill plug/dipstick hole (1) located on the top of the rear transaxle (Figure 29).
-
Page 47: Air Intake System
Air Intake System AIR INTAKE SYSTEM The air filter should be inspected periodically and replaced when necessary. Filter changes should not exceed the recommended interval. See Periodic Service Schedule on page 34. More frequent service may be required in extremely dirty operating environments. In the event of a loss of power, sluggish acceleration, or a roughly running engine, service the air filter immediately. -
Page 48: Fueling Instructions
Fueling Instructions AIR FILTER REPLACEMENT – REMOTE SYSTEM Air Filter Removal Raise the seat to access the air filter canister. Release both tab locks (1) and remove canister cap (2) (Figure 33). Remove the air filter (3). See following NOTE. NOTE: The air filter (P/N CLC102498601) is specifically designed for this canister and only fits into the canister one way. - Page 49 Fueling Instructions DANGER • If the vehicle has an all-weather enclosure installed, be sure the fuel tank is properly vented (4) as shown (Figure 34). • To avoid the possibility of fire, clean up any spilled fuel before operating the vehicle. CAUTION •...
-
Page 50: Battery
Battery BATTERY See General Warnings on page 10. DANGER • Battery – Explosive gases! Do not smoke. Keep sparks and flames away from the vehicle and service area. Ventilate when charging or operating vehicle in an enclosed area. Wear a full face shield and rubber gloves when working on or near batteries. -
Page 51: Using A Booster Battery (Jump Starting)
Using A Booster Battery (Jump Starting) Turn the key switch to the OFF position and remove the key. Place the Forward/Reverse handle in the NEUTRAL position. Chock the wheels. Access the engine compartment. See WARNING “For vehicles with cargo beds...” in General Warnings on page 10. -
Page 52: Cleaning The Vehicle
Cleaning the Vehicle Connect the end of the first cable to the positive (+) terminal of the booster battery. Connect the other end of the same cable to the positive (+) terminal of the solenoid (Figure 37, Page 50). See following DANGER. DANGER •... -
Page 53: Accessories
Accessories ACCESSORIES There is a complete line of accessory equipment available from dealers/distributors. You can obtain the name and phone number of your closest contact by visiting our web site at www.clubcar.com and clicking the “Dealer Locator” link. Care should be taken that these accessories are properly installed by trained technicians and that they are used in the manner for which they were designed. -
Page 54: Subsequent Owner Registration
SUBSEQUENT OWNER REGISTRATION In the event a vehicle is bought as a used vehicle, we strongly urge the new owner to register the vehicle with Club Car. This will enable us to contact you if the need arises. Please send your name, address, and serial number of the vehicle to Club Car, LLC, P.O. - Page 55 Vehicle Specifications XRT 950 XRT 950 XRT 950 EX SPECIFICATIONS GASO- GASO- POWER SOURCE GASOLINE LINE LINE Suspension: Front: MacPherson Strut • • • Rear: Independent with coil-over shock absorbers Steering: Self-adjusting rack and pinion, Ackerman • • • Brakes: Hydraulic brake system – brake pads and discs on each wheel with separate •...
- Page 56 Vehicle Specifications XRT 950 XRT 950 XRT 950 EX SPECIFICATIONS GASO- GASO- POWER SOURCE GASOLINE LINE LINE Standard seating capacity NOISE AND VIBRATION Drive-by noise level to operator 85 dBA Test method: Uncertainty: 2 dBA EN 12053:2001 Vibration at driver’s seat Test method: SAE J1013 LIQUID CAPACITIES...
-
Page 57: Warranties
CLUBCAR, LLC, ("CLUB CAR") hereby warrants to the Original Retail Purchaser that its new XRT 800, XRT 810, XRT 850 and XRT 950 Utility Vehicles purchased from CLUB CAR or an authorized dealer shall be free from defects in material and workmanship under normal use and service as a transportation or utility vehicle for the periods stated below, subject to the provisions, limitations and exclusions contained in this limited warranty. - Page 58 IMPLY ANY REPRESENTATION, PROMISE OR AGREEMENT, WHICH IN ANY WAY VARIES THE TERMS OF THIS WARRANTY. In the event that another pre-printed warranty document and/or certificate offered by or through Club Car at the time of sale of this vehicle (each an “Additional Warranty Document”) is deemed to conflict with the limitations...
- Page 59 CLUB CAR recommends that you retain all receipts covering maintenance on your vehicle engine, but CLUB CAR cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
- Page 60 CLUB CAR will not be liable to warrant failures of warranted parts caused by the use of a non-exempted add-on or modified part.
-
Page 61: Emissions Control
Emissions Control EMISSIONS CONTROL LOOK FOR RELEVANT EMISSIONS DURABILITY PERIOD AND AIR INDEX INFORMATION ON YOUR ENGINE EMISSIONS LABEL Engines that are certified to meet the California Air Resources Board (CARB) Tier 2 Emission Standards must display information regarding the Emissions Durability period and the Air Index. Briggs & Stratton makes this information available to the consumer on our emission labels The engine emission label will indicate certification information. - Page 64 Publication Part Number 103472513 Edition Code 0608N0712M This manual is valid for vehicles with build codes between 54679 and 55774.