Related Manuals for Club Car Carryall 295 2007
Summary of Contents for Club Car Carryall 295 2007
- Page 1 2007 All-wheel Drive Vehicles Gasoline and Diesel Owner’s Manual Carryall 295 Carryall 295 SE XRT 1550 XRT 1550 SE...
- Page 3 Your authorized representative checked the vehicle before it was delivered to you and will provide you a copy of the completed vehicle warranty registration form. Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.
- Page 4 We hope you will consider this owner’s manual a permanent part of your Club Car vehicle. If you sell the vehi- cle, please include the manual so that the next owner will have the important operating, safety, and mainte- nance information it contains.
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Page 5: Table Of Contents
TABLE OF CONTENTS Safety Details ............................General Warnings ............................10 General Information ........................... 12 Model Identification ............................ 12 Controls and Indicators ..........................12 Roll-Over Protective Structure and Safety Belts ..................17 Seat Latch and Adjustment ........................19 Pre-Operation and Daily Safety Checklist ....................19 Performance Inspection .......................... - Page 6 Vehicle Feature Identification CARRYALL 295 & XRT 1550 GAS/DIESEL VEHICLES DIESEL WARNING DECAL (DIESEL VEHICLES ONLY, GASOLINE WARNING DECAL ON PASSENGER-SIDE SEAT SUPPORT) (GASOLINE VEHICLES ONLY, ON PASSENGER-SIDE SEAT SUPPORT) OPERATING INSTRUCTIONS (ON INSTRUMENT PANEL) HOT MANIFOLD DIRECTIONAL ARROW WARNING DECAL (ON OPTIONAL (ON ENGINE MUD TIRE ONLY)
- Page 7 Vehicle Feature Identification CARRYALL 295 & XRT 1550 GAS/DIESEL VEHICLES UNDERAGE WARNING DECAL WARNING • Do not modify or remove Roll-over Protective Structure (ROPS). • Replace ROPS if damaged. Do not attempt repair. • Use seat belts during operation. Do not jump from vehicle. •...
- Page 8 Vehicle Feature Identification CARRYALL 295 SE & XRT 1550 SE GAS/DIESEL DIESEL WARNING DECAL (DIESEL VEHICLES ONLY, GASOLINE WARNING DECAL ON PASSENGER-SIDE SEAT SUPPORT) (GASOLINE VEHICLES ONLY, ON PASSENGER-SIDE SEAT SUPPORT) ROTATING PARTS DECAL - GAS (UNDER SEAT ON DRIVER-SIDE FRAME) ROTATING PARTS DECAL - DIESEL HOT MANIFOLD...
- Page 9 Vehicle Feature Identification CARRYALL 295 SE & XRT 1550 SE GAS/DIESEL UNDERAGE WARNING DECAL WARNING DRIVER/PASSENGER WARNING DECAL • Do not modify or remove Roll-over Protective Structure (ROPS). • Replace ROPS if damaged. Do not attempt repair. (ON INSTRUMENT PANEL) •...
- Page 10 Page 8 2007 Carryall 295/295 SE and XRT 1550/1550 SE Gasoline/Diesel Vehicle Owner’s Manual...
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Page 11: Safety Details
If any of the operation or warning decals on the vehicle become damaged, have been removed, or cannot be easily read, they should be replaced immediately to avoid possible property damage, personal injury, or death. Contact your Club Car dealer. ý... -
Page 12: General Warnings
• A Club Car vehicle will not provide protection from lightning, flying objects, or other storm- related hazards. If caught in a storm while driving a Club Car vehicle, exit the vehicle and seek shelter in accordance with applicable safety guidelines for your location. - Page 13 General Warnings ý WARNING • Only trained technicians should service or repair the vehicle. Anyone doing even simple repairs or service should have knowledge and experience in electrical and mechanical repair. The appropriate instructions must be used when performing maintenance, service, or accessory installation.
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Page 14: General Information
The fuel tank must be removed to view this decal. See following NOTE. NOTE: Have the vehicle serial number available when ordering parts or making inquiries. SERIAL NUMBER Club Car SD0601-123456 P O BOX 204658... - Page 15 Controls and Indicators OPERATING INSTRUCTIONS START Figure 4 Instrument Panel – Gasoline Vehicles OPERATING INSTRUCTIONS PREHEAT START Figure 5 Instrument Panel – Diesel Vehicles 2007 Carryall 295/295 SE and XRT 1550/1550 SE Gasoline/Diesel Vehicle Owner’s Manual Page 13...
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Page 16: Accelerator Pedal
Forward/Reverse handle. See WARNING and CAUTION on page 14. Club Car vehicles operate at a reduced speed in reverse. The reverse buzzer will sound as a warning when the Forward/Reverse handle is in the REVERSE position. -
Page 17: Brake Pedal
Controls and Indicators BRAKE PEDAL The brake pedal (2) is located to the immediate left of the accelerator pedal (Figure 4 and Figure 5, Page 13). To slow or stop the vehicle, press the brake pedal. PARK BRAKE The park brake pedal (3) is located to the left of the brake pedal (Figure 4 and Figure 5, Page 13). To engage the park brake, first apply pressure to the brake pedal, then firmly press the park brake pedal until it latches into place. -
Page 18: Low Oil Warning Light
If the warning light lights up, stop the vehicle and allow it to idle for approximately five minutes before stopping the engine. Con- tact a Club Car dealer/distributor or a trained technician. See following WARNING. ý... -
Page 19: Roll-Over Protective Structure And Safety Belts
ý WARNING • The ROPS must be properly installed before operating the vehicle. Club Car strongly urges that the vehicle’s occupants be properly restrained at all times with the safety belts provided. Pregnant woman: Consult your doctor for specific recommendations. The safety belt should be worn securely and as low as possible over the hips and not on the waist. - Page 20 Do not allow a passenger to hold a child in his or her lap while the vehicle is moving. • The Club Car vehicle is not designed to meet child seat compatibility requirements. Children requiring a child safety seat must not ride on the vehicle. Comply with state and local laws pertaining to child safety.
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Page 21: Seat Latch And Adjustment
Use the following list as a guide to inspect the vehicle. This list should be used daily and in conjunction with the Performance Inspection and the Periodic Service Schedule on page 31 to ensure that the vehicle is in proper working condition. Any problems should be corrected by a Club Car dealer/distributor or a trained tech- nician. -
Page 22: Performance Inspection
Use the following list, in addition to the Pre-Operation and Daily Safety Checklist, as a guide to inspect the vehicle daily for proper operation. Any problems should be corrected by a Club Car dealer/distributor or a trained technician. -
Page 23: Driving Instructions
• For night use, the vehicle must be equipped with headlights, taillights, and reflectors. • The vehicle is not specially equipped for handicapped persons: - Be sure all passengers are capable of securing themselves in a moving Club Car vehicle before allowing them to ride in one. -
Page 24: Starting The Vehicle
Driving Instructions ý WARNING • Do not leave children unattended on vehicle. • Children requiring a child safety seat must not ride on the vehicle. Comply with state and local laws pertaining to child safety. • Operate the vehicle from the driver seat only. •... - Page 25 Driving Instructions 8.2. Diesel vehicles: To preheat glow plugs in cold weather, turn the key to the PREHEAT position and hold it there for 10-15 seconds. Turn the key to the START position and hold it there until the engine starts.
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Page 26: Bed Latch And Prop Rod
Bed Latch and Prop Rod STOPPING THE VEHICLE To stop the vehicle, release the accelerator pedal and press the brake pedal until the vehicle comes to a com- plete stop. See following WARNING and CAUTION. ý WARNING • Driving through water may affect the brakes. After driving through water, check effectiveness of the brakes by gently pressing the brake pedal. -
Page 27: Loading And Unloading Cargo
Loading and Unloading Cargo Figure 8 Bed Latch Figure 9 Prop Rod LOADING AND UNLOADING CARGO ý WARNING • Firmly engage park brake before loading vehicle. • Do not allow riders in the cargo bed. • Reduce vehicle load and speed when driving up or down slopes or on uneven terrain. •... - Page 28 Vehicle Load Capacities Gross Trailer Weight Gross trailer weight is the combination of the trailer weight and the trailer load weight. Maximum Payload Capacity The maximum payload capacity is the maximum amount of load that the vehicle can haul in the cargo bed and/or tow in a trailer.
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Page 29: Towing With The Vehicle
• For use on public roads, the trailer must meet all federal, state, and local requirements such as taillights, brake lights, etc. • Never tow a Club Car vehicle behind a passenger vehicle or truck on a public road unless it is on an approved trailer. -
Page 30: Storage
Storage STORAGE See General Warnings on page 10. ý DANGER • Do not attempt to drain fuel when the engine is hot or while it is running. • Clean up any spilled fuel before operating the vehicle. • Store fuel in an approved fuel container only. Store in a well-ventilated area away from sparks, open flames, heaters, or heat sources. -
Page 31: Preparing The Vehicle For Extended Storage
4.3. Disconnect the fuel vent line from the fuel tank vent nipple (Figure 37, Page 46). 4.4. Plug the fuel tank vent nipple so that it is air tight. Club Car recommends using a slip-on vinyl cap. 5. Remove both spark plugs, and pour 1/2 ounce (14.2 mL) of SAE 10 weight oil through each of the two spark plug holes. -
Page 32: Maintenance
Any vehicle not functioning correctly should not be used until it is properly repaired. This will prevent further damage to the vehicle and help prevent injury to occupants resulting from unsafe conditions. Contact your local Club Car dealer/distributor for repairs and semiannual and annual periodic service. Page 30... -
Page 33: Periodic Service Schedule
Periodic Service Schedule ý WARNING • Only trained technicians should service or repair the vehicle. Anyone doing even simple repairs or service should have knowledge and experience in electrical and mechanical repair. The appropriate instructions must be used when performing maintenance, service, or accessory installation. - Page 34 Periodic Service Schedule NOTE: If the vehicle is constantly subjected to heavy use or severe operating conditions, the preventive maintenance procedures should be performed more often than recommended in the Periodic Ser- vice and Lubrication Schedule. Both the Periodic Service Schedule and the Periodic Lubrication Schedule must be followed to keep vehicle in optimum operating condition.
- Page 35 See Kawasaki FH680D Service Manual. Gasoline vehicles: Inspect, clean, and gap spark plug; replace if necessary. See authorized Club Car dealer or trained Engine technician for service. Diesel vehicles: Check the v-belt for proper tension or damage. Adjust or replace if necessary.
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Page 36: Periodic Lubrication Schedule
Periodic Lubrication Schedule PERIODIC LUBRICATION SCHEDULE PERIODIC LUBRICATION SCHEDULE LUBRICATION REGULAR INTERVAL SERVICE RECOMMENDED LUBRICANT POINTS Gasoline vehicle: Honda engine-First change Gasoline (Honda engine)vehicles: 20 hours 1 qt. and 25 oz (1.7 L) with filter Kawasaki engine- First change 10 hours Gasoline (Kawasaki engine) vehicles: Diesel vehicle: Change engine oil and oil filter... - Page 37 Periodic Lubrication Schedule Figure 15 Lubrication Points – Gasoline Vehicles Figure 16 Lubrication Points – Diesel Vehicles 2007 Carryall 295/295 SE and XRT 1550/1550 SE Gasoline/Diesel Vehicle Owner’s Manual Page 35...
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Page 38: Brake Fluid Reservoir
Brake Fluid Reservoir BRAKE FLUID RESERVOIR FULL LEVEL SAFE LEVEL LEVEL Figure 17 Brake Fluid and Coolant Access Figure 18 Brake Fluid Reservoir (diesel vehicle shown) The brake fluid reservoir (1) is located under the hood (Figure 17). Raise the hood to check the brake fluid level. - Page 39 Engine Oil NOTE: The normal oil pressure value stated in the Honda engine manual is 28 psi at idle; however, the remote filter design causes oil pressure to be 18 psi, which is normal for this type of oil circulation design.
- Page 40 Engine Oil Full Level Full Level Safe Level Safe Level Level Level Figure 19 Engine Oil Level Check – Figure 20 Engine Oil Level Check – Honda Gasoline Vehicles Kawasaki Gasoline Vehicles Full Full Level Level Safe Safe Level Level Level Level Figure 21 Engine Oil Level Check –...
- Page 41 Engine Oil Engine Oil Draining 1. Turn the key switch to the OFF position and remove the key. Place the Forward/Reverse handle in the NEUTRAL position. Chock the front wheels. 2. Disconnect the battery cables, negative (–) cable first. See WARNING “To avoid unintentionally start- ing...”...
- Page 42 Engine Oil Figure 25 Replace Engine Oil Filter – Figure 26 Replace Engine Oil Filter – Honda Gasoline Vehicles Kawasaki Gasoline Vehicles Engine Oil Filter Change 1. Drain the engine oil. See Engine Oil Draining on page 39. 2. Place the oil drain pan under the engine oil filter (2) (Figure 24 or Figure 25, Page 41). 3.
- Page 43 (gas: CCI P/N 1016467) (diesel: CCI/PN 102703301) onto the engine oil filter port. See following NOTE. NOTE: Use only Club Car oil filters designed for your engine. 6. Tighten the oil filter by hand 2/3 turn after gasket contact. Do not use a band wrench or channel lock pliers.
- Page 44 Engine Oil Engine Oil Filling 1. Add engine oil; use a funnel or pour spout to direct the oil into the opening (Figure 29 or Figure 30). With filter change, the engine requires: • Honda gasoline engines: 1 qt. and 25 oz. (1.7 L) of oil per change. •...
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Page 45: Gearcase Lubrication
Gearcase Lubrication GEARCASE LUBRICATION NOTE: Dispose of used oil according to the environmental laws and regulations for your area. LUBRICATION LEVEL CHECK FOR FRONT DIFFERENTIAL, TRANSMISSION, AND REAR DIFFERENTIAL Each gearcase component is equipped with two oil port plugs (1 and 2) (Figure 33, Figure 34, and Figure 35). -
Page 46: Engine Coolant - Diesel Vehicles
Engine Coolant – Diesel Vehicles Transmission: Clean and install the drain plug (2) before filling the transmission with new lubricant (Figure 34). Tighten the drain plug to 8 ft-lb (11 N·m). Remove the fill plug from the top of the transmission case and use a funnel to fill the transmission with lubricant. -
Page 47: Air Intake System
4. Remove the air filter cartridge (1). See following NOTE. NOTE: The air filter cartridge is specifically designed for this engine. It only fits into the canister one way. Use only the Club Car part (CCI P/N 102498601) designed for this engine. Figure 36 Air Filter Cartridge Air Filter Installation 1. -
Page 48: Fueling Instructions
Fueling Instructions FUELING INSTRUCTIONS See General Warnings on page 10. ý DANGER • Turn key switch to the OFF position before fueling. • Never pour fuel into the fuel tank when the engine is hot or while it is running. •... - Page 49 Fueling Instructions Biodiesel can damage painted surfaces. Be sure to remove all spilled fuel immediately to help prevent dam- age to painted surfaces. If biodiesel will be used in the Kubota D722 engine, be sure that it meets the following requirements: •...
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Page 50: Battery
Battery 5. Close the valve by rotating it counterclockwise until the valve is firmly sealed. 6. To resupply the filter with fuel, turn the key switch to the ON position for 10 seconds. See following NOTE. NOTE: Dispose of water according to the environmental laws and regulations for your area. Figure 39 Fuel Filter BATTERY See General Warnings on page 10. - Page 51 Battery The battery in a Club Car vehicle is a 12-volt, low-maintenance battery that requires infrequent checks (Figure 40). Electrolyte level should be checked semiannually. BATTERY LEVEL FRONT INDICATOR PLATES OF VEHICLE ELECTROLYTE LEVEL AT LEAST 1/2-INCH (13 MM) ABOVE...
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Page 52: Using A Booster Battery (Jump Starting)
Using A Booster Battery (Jump Starting) USING A BOOSTER BATTERY (JUMP STARTING) ý WARNING • Wear safety glasses or approved eye protection when servicing the vehicle. Wear a full face shield and rubber gloves when working on or near batteries. •... -
Page 53: Cleaning The Vehicle
There is a complete line of accessory equipment available from Club Car and our dealers/distributors. You can obtain the name and phone number of your closest Club Car contact by visiting our web site at www.clubcar.com and clicking the “Dealer Locator” link. -
Page 54: Subsequent Owner Registration
In the event a vehicle is bought as a used vehicle, we strongly urge the new owner to register the vehicle with Club Car. This will enable us to contact you if the need arises. Please send your name, address, and serial number of the vehicle to Club Car, Inc., P.O. -
Page 55: Vehicle Specifications
Vehicle Specifications VEHICLE SPECIFICATIONS Carryall 295 Carryall 295 Carryall 295 SE Carryall 295 SE SPECIFICATIONS & & & & XRT 1550 XRT 1550 XRT 1550 SE XRT 1550 SE POWER SOURCE Gasoline Diesel Gasoline Diesel Engine: (Honda) 4-cycle OHV, 614 cc, 20.0 maximum HP @3600 rpm (per •... -
Page 56: Specifications
Vehicle Specifications Carryall 295 Carryall 295 Carryall 295 SE Carryall 295 SE SPECIFICATIONS & & & & XRT 1550 XRT 1550 XRT 1550 SE XRT 1550 SE BODY/CHASSIS, CONTINUED Gasoline Diesel Gasoline Diesel Side and rear body: Plastic • • •... - Page 57 Vehicle Specifications Carryall 295 Carryall 295 Carryall 295 SE Carryall 295 SE SPECIFICATIONS & & & & XRT 1550 XRT 1550 XRT 1550 SE XRT 1550 SE LIQUID CAPACITIES, CONTINUED Gasoline Diesel Gasoline Diesel Rear differential: Mobil 424, Exxon Hydraul 560, or Esso Hydraul 56 lubricant 20 oz.
- Page 58 Repair shall mean remedying a defect in the vehicle or component thereof at no cost to the purchaser during the applicable limited warranty period. If CLUB CAR elects to repair the vehicle, it may provide factory-reconditioned parts or components.
- Page 59 WHICH IN ANY WAY VARIES THE TERMS OF THIS WARRANTY. 7. NO CONSEQUENTIAL DAMAGES: IN NO EVENT SHALL CLUB CAR BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS RELATED TO PROPERTY OTHER THAN THE VEHICLE, LOSS OF USE, LOSS OF TIME, INCONVENIENCE, OR ANY OTHER ECONOMIC LOSS.
- Page 60 TECHNICAL & CONSUMER INFORMATION (GASOLINE ENGINES) Carburetor Modification for High Altitude Operation At high altitude, the standard carburetor air-fuel mixture will be too rich. Performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting. Operation at an altitude that differs from that at which this engine was certified, for extended periods of time, may increase emissions.
- Page 61 The emission control systems on your Honda engine were designed, built, and certified to conform with EPA and California emission regulations. We recommend replacement parts be purchased from Club Car, Inc.. These original-design replacement parts are manufactured to the same standards as the original parts, so you can be confident of their performance.
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Page 62: California Emission Control Warranty Statement
5. NO CONSEQUENTIAL DAMAGES: In no event shall Club Car be liable for any incidental or consequential damages including, but not limited to, loss related to property other than the vehicle, loss of use, loss of time, inconvenience, or any other economic loss. This warranty is applicable only where the California or U.S. EPA emission control system warranty regulation is in effect. - Page 63 3. Clarity of Illustrations 4. Periodic Service and Periodic Lubrication Schedules Comments/Suggestions Please fax a copy of this page to (706) 228-2662. Thank You! Club Car Technical Publication Department 2007 Carryall 295/295 SE and XRT 1550/1550 SE Gasoline/Diesel Vehicle Owner’s Manual Page 61...
- Page 68 Publication Part Number 103218301 Edition Code 0606E0307D Club Car, Inc. www.clubcar.com P.O. Box 204658 Phone 1.706.863.3000 Augusta, GA 30917-4658 1.800.ClubCar Intl’l +1 706.863.3000 1.706.863-5808...