Club Car XRT 850 Owner's Manual
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Club Car XRT 850 Owner's Manual

Electric and gasoline vehicle
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XRT 850
Electric and Gasoline Vehicle
Owner's Manual
[Refer to back cover for applicable build code range]

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Summary of Contents for Club Car XRT 850

  • Page 1 XRT 850 Electric and Gasoline Vehicle Owner’s Manual [Refer to back cover for applicable build code range]...
  • Page 3 Your authorized representative checked the vehicle before it was delivered to you and will provide you a copy of the completed vehicle warranty registration form. Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.
  • Page 4 Services, P.O. Box 204658, Augusta, Georgia 30917-4658 USA. We hope you will consider this owner’s manual a permanent part of your Club Car vehicle. If you sell the vehicle, please include the manual so that the next owner will have the important operating, safety, and maintenance information it contains.

  • Page 5: Table Of Contents

    Battery – Gasoline Vehicle ..........................58 Engine Oil – Gasoline Vehicle..........................60 Fueling Instructions – Gasoline Vehicle ........................ 62 Cleaning the Vehicle ............................63 Accessories................................ 64 Subsequent Owner Registration .......................... 64 Vehicle Specifications ............................64 XRT 850 Electric and Gasoline Vehicle Owner’s Manual Page 3...
  • Page 6 Warranties................................70 Page 4 XRT 850 Electric and Gasoline Vehicle Owner’s Manual...

  • Page 7: Safety Decal Identification

    Decal, Young Driver Warning (below instrument Decal, Vehicle Loading Instructions (below 102075801 105137108 panel) instrument panel) 103210301 Decal, Forward/Reverse (on instrument panel) Directional Arrow 103783001 Decal, Operating Instructions (on steering wheel) XRT 850 Electric and Gasoline Vehicle Owner’s Manual Page 5...
  • Page 8 Decal, Tow Switch Warning (on Tow/Run switch 1011553 101908601 trailer/receiver hitch) plate, under seat) Decal, Bed Loading Warning (on cargo bed or seat Decal, Component Cover Notice (on electrical 101553901 101931501 back) component cover) Page 6 XRT 850 Electric and Gasoline Vehicle Owner’s Manual...
  • Page 9 Decal, Young Driver Warning (below instrument Decal, Vehicle Loading Instructions (below 102075801 105137108 panel) instrument panel) 103210201 Decal, Forward/Reverse (on instrument panel) Directional Arrow 103783002 Decal, Operating Instructions (on steering wheel) XRT 850 Electric and Gasoline Vehicle Owner’s Manual Page 7...
  • Page 10 Decal, Maintenance/Operate Warning (on 101915201 103205501 vehicle frame near battery) Maintenance/Operate switch plate, under seat) Decal, Rotating Parts/Hot Manifold Warning (on 101960501 105082301 Decal, Gasoline Fuel Warning (on fuel tank) starter/generator) Page 8 XRT 850 Electric and Gasoline Vehicle Owner’s Manual...

  • Page 11: Practice Safety

    PROPOSITION 65 – STATE OF CALIFORNIA WARNING • This product contains or emits chemicals or substances that have been determined by the state of California to cause cancer and birth defects or other reproductive harm. XRT 850 Electric and Gasoline Vehicle Owner’s Manual Page 9...

  • Page 12: Safety Details

    • The vehicle will not provide protection from lightning, flying objects, or other storm-related hazards. If caught in a storm while driving a Club Car vehicle, exit the vehicle and seek shelter in accordance with applicable safety guidelines for your location.
  • Page 13 • Use insulated tools when working near batteries or electrical connections. Use extreme caution to avoid shorting of components or wiring. DISABLING THE VEHICLE Engage park brake to lock wheels. XRT 850 Electric and Gasoline Vehicle Owner’s Manual Page 11...
  • Page 14 Connect battery cables in reverse order. 3. Remove positive battery cable. Connect battery cables in reverse order. 1436 Figure 2 Battery Cable Removal – Gasoline Vehicle Figure 3 Battery Cable Removal– 6x8-Volt Battery Configuration Page 12 XRT 850 Electric and Gasoline Vehicle Owner’s Manual...
  • Page 15 Responsibility for environmental protection must be shared, not only by the manufacturers of the batteries, but by people who use the batteries as well. Please contact your nearest Club Car dealer or distributor for information on how to properly recycle your batteries. 1403 Figure 4 Dispose of Lead-acid Batteries Properly XRT 850 Electric and Gasoline Vehicle Owner’s Manual...

  • Page 16: General Information

    International Safety Symbols on Batteries GENERAL INFORMATION This manual features XRT 850 vehicles. The electric vehicle is equipped with the IQ System. The gasoline vehicle is equipped with a Subaru engine and accompanying powertrain and has a pedal-start configuration. Throughout this manual, important features unique to each model are highlighted. We urge the owner/operator to read and understand this manual, and to pay special attention to the features specific to their vehicle(s).

  • Page 17: Front Bumper And Brush Guard (Gasoline Vehicle Only)

    • Do not operate the vehicle without an installed front bumper or brush guard that is specifically designed and approved for use on this vehicle. Instability in the vehicle can cause serious injury or death. Figure 6 Bumper Figure 7 Brush Guard XRT 850 Electric and Gasoline Vehicle Owner’s Manual Page 15...

  • Page 18: Model Identification

    SERIAL NUMBER CC5819-123456 BC54679 ASSEMBLED IN USA 1. Serial Number Decal, 2. PIN Decal 2576 2843 Figure 8 Serial and PIN Number Location Figure 9 Serial Number Decal Page 16 XRT 850 Electric and Gasoline Vehicle Owner’s Manual...

  • Page 19: Controls And Indicators

    F (FORWARD) (6), N (NEUTRAL) (7), and R (REVERSE) (8). Push the handle up to operate the vehicle in the forward direction, or pull the handle down to operate the vehicle in reverse. Club Car vehicles operate at reduced speed in reverse. The reverse buzzer will sound as a warning when the Forward/Reverse handle is in the REVERSE position.
  • Page 20 Controls and Indicators Figure 10 Instrument Panel – Gasoline Vehicles Figure 11 Instrument Panel – Electric Vehicles Page 18 XRT 850 Electric and Gasoline Vehicle Owner’s Manual...
  • Page 21 30 minutes. However, the vehicle should be charged at the first opportunity. If the warning light illuminates and the vehicle is unable to operate for 30 minutes, have your Club Car distributor/dealer check the vehicle for a possible battery or electrical system problem.
  • Page 22 If the walk away braking function remains engaged for two seconds or more, a warning buzzer will sound to alert the driver that motor braking has been activated. See following WARNING. Page 20 XRT 850 Electric and Gasoline Vehicle Owner’s Manual...
  • Page 23 The brake pedal is the large pedal on the left with the word STOP molded into it (Figure 12). To slow or stop the vehicle, press the brake pedal with your right foot (Figure 13). XRT 850 Electric and Gasoline Vehicle Owner’s Manual Page 21...
  • Page 24 After placing the Tow/Run switch in RUN position, allow 10 seconds to elapse before operating the vehicle. The Tow/Run switch should be placed in the TOW position under the following conditions: Page 22 XRT 850 Electric and Gasoline Vehicle Owner’s Manual...
  • Page 25 NOTE: The switch must be returned to the OPERATE position after servicing is complete, or the engine will stop running when the accelerator pedal is pressed, and the Forward/Reverse handle is in the FORWARD or REVERSE position. XRT 850 Electric and Gasoline Vehicle Owner’s Manual Page 23...

  • Page 26: Pre-Operation And Daily Safety Checklist

    Figure 16 Neutral Lockout Switch – Gasoline Vehicles PRE-OPERATION AND DAILY SAFETY CHECKLIST Each Club Car vehicle has been thoroughly inspected and adjusted at the factory; however, upon receiving your new vehicle(s), you should become familiar with its controls, indicators, and operation. Carefully inspect each vehicle to ensure that it is in proper working condition before accepting delivery.
  • Page 27 Club Car vehicles operate at reduced speed in reverse. When the pedal is released, it should return to the original position and the motor should rotate freely or go into motor braking mode. See Pedal Up Motor Braking below.

  • Page 28: Driving Instructions

    No one should drive the vehicle without first being instructed in the proper operation and use of the vehicle’s controls. An experienced operator should accompany each first-time driver on a test drive before allowing them to operate the vehicle alone. Page 26 XRT 850 Electric and Gasoline Vehicle Owner’s Manual...
  • Page 29 • After stopping the vehicle, firmly set the park brake until it is fully engaged and prevents the vehicle from rolling. XRT 850 Electric and Gasoline Vehicle Owner’s Manual Page 27...

  • Page 30: Loading And Unloading

    • Cargo load includes the weight of optional equipment. Center and secure cargo as far forward as possible in the cargo bed. Do not overload the vehicle. See the following chart for vehicle capacities. Page 28 XRT 850 Electric and Gasoline Vehicle Owner’s Manual...

  • Page 31: Vehicle Load Capacities

    1980 lb (898 kg) 1546 lb (701.3 kg) A + B + D + Vehicle Weight, not to exceed stated Maximum Gross 1980 lb (898 kg) 1546 lb (701.3 kg) Vehicle Combination Weight XRT 850 Electric and Gasoline Vehicle Owner’s Manual Page 29...

  • Page 32: Towing With The Vehicle

    Brakes should be released to allow the chocks to absorb the load of the trailer. After the tires have been chocked, engage the park brake. Page 30 XRT 850 Electric and Gasoline Vehicle Owner’s Manual...

  • Page 33: Transporting On A Trailer

    • Reduce normal driving speed when transporting a Club Car vehicle on a trailer. • Do not tow a Club Car vehicle behind a passenger vehicle or truck on a public road unless it is on an approved trailer.
  • Page 34 To restart the computer, make sure AC power has been restored, disconnect the DC cord (stationary charger) from the vehicle or the AC cord (onboard charger) from the power source, wait five seconds, then reconnect it. Page 32 XRT 850 Electric and Gasoline Vehicle Owner’s Manual...

  • Page 35: Storage - Electric Vehicles With Quiq™ Battery Chargers

    Electrolyte level should be from 1/2 inch (13 mm) above plates to 1/4 inch (6 mm) below the level indicator (Figure 20). XRT 850 Electric and Gasoline Vehicle Owner’s Manual Page 33...
  • Page 36 • Do not attempt to charge frozen batteries or batteries with bulged cases. Discard the battery. Frozen batteries can explode. Adjust tires to recommended tire pressure. See Vehicle Specifications – Electric Vehicles on page 64. Page 34 XRT 850 Electric and Gasoline Vehicle Owner’s Manual...

  • Page 37: Storage - Gasoline Vehicles

    Batteries should be clean and free of corrosion. Wash tops and terminals of batteries with a solution of baking soda and water: use 1 cup (237 mL) baking soda per 1 gallon (3.8 L) of water. Rinse solution off batteries. Do XRT 850 Electric and Gasoline Vehicle Owner’s Manual Page 35...

  • Page 38: Maintenance

    Any vehicle not functioning correctly should be removed from use until it is properly repaired. This will prevent further damage to the vehicle and avoid the possibility of injury due to unsafe conditions. Contact your local Club Car distributor/dealer to perform all repairs and semiannual and annual periodic service. WARNING •...

  • Page 39: Periodic Service Schedules

    Periodic Service Schedule. Both the Periodic Service Schedules and the Periodic Lubrication Schedules must be followed to keep vehicle in optimum operating condition. XRT 850 Electric and Gasoline Vehicle Owner’s Manual Page 37...
  • Page 40 (or every 100 hours of operation, whichever Batteries see the Batteries section in the maintenance comes first) and service manual. Check safety decals. Replace if damaged or Safety decals illegible. Page 38 XRT 850 Electric and Gasoline Vehicle Owner’s Manual...
  • Page 41 Check for loose hardware and tighten if General vehicle necessary. Check safety decals. Replace if damaged or Safety decals illegible. Two-year service by trained technician only. Engine Check and adjust valve lash as needed. XRT 850 Electric and Gasoline Vehicle Owner’s Manual Page 39...

  • Page 42: Periodic Lubrication Schedules

    (or every 100 hours of operation, whichever comes Inspect front wheel bearings (Repack Chassis Lube – EP NLGI Grade 2 first) as necessary) 2777 Figure 18 Lubrication Points – Electric Vehicles Page 40 XRT 850 Electric and Gasoline Vehicle Owner’s Manual...
  • Page 43 Change engine oil 5W-30 grade SE or higher. hours of operation or annually, See also Figure 33, Page 62. whichever comes first 2778 Figure 19 Lubrication Points – Gasoline Vehicles XRT 850 Electric and Gasoline Vehicle Owner’s Manual Page 41...

  • Page 44: Batteries - Electric Vehicles

    NOTE: Recycle or dispose of discarded batteries in accordance with local, state, and federal regulations. Club Car electric vehicles use deep-cycle batteries. Automotive batteries should never be used in electric vehicles. New batteries will not deliver their full capabilities until they have been discharged and recharged 50 to 70 times. To obtain maximum service life from new batteries, restrict the use of vehicles with new batteries to one hour of operation between charges for the first two months vehicle is in service.
  • Page 45 Batteries – Electric Vehicles WATER QUALITY Water purity is the most important factor in the performance and life span of the vehicle batteries. Club Car has, therefore, placed an increased importance on battery maintenance. Outlined below are four battery watering procedures, grouped into two categories: Preferred and Alternate methods.
  • Page 46 Tighten battery terminals to proper torque. See Connecting the Batteries – Electric Vehicles on page 13. See following WARNING. Page 44 XRT 850 Electric and Gasoline Vehicle Owner’s Manual...
  • Page 47 In this case, add just enough water to cover the plates, charge, and then check the level again. Never charge batteries if plates are exposed above electrolyte level. For best battery life, add only distilled water. See following CAUTION and NOTE. XRT 850 Electric and Gasoline Vehicle Owner’s Manual Page 45...
  • Page 48 1. Level Indicator 2. Cap 3. Plates Maintain electrolyte level from at least 1/2 inch (13 mm) above plates to 1/4 inch (6 mm) below level indicator. Figure 20 Electric Battery Electrolyte Level Page 46 XRT 850 Electric and Gasoline Vehicle Owner’s Manual...

  • Page 49: Single Point Watering System (Spws)

    The water flow rate must be at least 2 gallons per minute (7.6 L per minute) and the water pressure must be no more than 100 psig (689.5 kPa) when static (no flow) for the SPWS to function properly. XRT 850 Electric and Gasoline Vehicle Owner’s Manual Page 47...
  • Page 50 Turn the water faucet off when finished filling the vehicle(s). Page 48 XRT 850 Electric and Gasoline Vehicle Owner’s Manual...

  • Page 51: Battery Charger, Powerdrive 3 - Electric Vehicles

    WARNING • Only trained technicians should repair or service the charger. Contact your nearest Club Car distributor/dealer. • Each charger should have its own dedicated 15 or 20 ampere separately protected (circuit breaker or fuse) single phase branch circuit, in accordance with all applicable electrical codes for the location.
  • Page 52 When inserting the DC plug, align the raised guide on the plug with the guide slot in the receptacle and push straight in slowly. Club Car battery chargers interact with the vehicle’s onboard computer. The computer records the amount of energy consumed during vehicle use. While the charger is plugged in, the vehicle’s control circuit is locked out, preventing operation of the vehicle as well as the possibility of consequent damage to the charger and the vehicle.
  • Page 53 Figure 25 Correct Insertion of Charger DC Plug Figure 26 Incorrect Insertion of Charger DC Plug Club Car electric vehicles are supplied with a battery charger. Other Club Car models or vehicles made by other manufacturers are not compatible. As long as the charger is allowed to shut off by itself, the batteries will be fully charged. Overcharging and undercharging will normally be prevented.

  • Page 54: Battery Charger, Quiq™ - Electric Vehicles

    WARNING • If the receptacle fuse link is blown, determine the source of the electrical problem and correct it before replacing the fuse. Contact your nearest Club Car distributor/dealer. BATTERY CHARGER, QuiQ™ – ELECTRIC VEHICLES Electric vehicles shipped to the state of California use the Delta-Q QuiQ battery charger to meet CEC regulatory requirements.
  • Page 55 Refer all repair work to the manufacturer or qualified personnel. WARNING • Only trained technicians should repair or service the charger. Contact your nearest Club Car distributor/dealer. • This charger is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the charger by a person responsible for their safety.
  • Page 56 • Long-Term Storage Charge Club Car chargers are designed to be left connected with AC power to the charger during off-season or long-term storage. See Preparing the Electric Vehicle for Extended Storage on page 33. UL and CSA Listing When operated on a 120 VAC 60 Hz, this battery charger has been listed by UL and by the Canadian Underwriters and meets the criteria of the Canadian Standards Association.
  • Page 57 The charger will not repeat this series of flashes. To see the number again, repeat steps 1 and 3 with a 20 second pause between them. Figure 28 80% LED Flashes in Algorithm Display Mode XRT 850 Electric and Gasoline Vehicle Owner’s Manual Page 55...
  • Page 58 NOTE: Batteries should be put on charge even if they have been used for only a short time, i.e., 10 minutes. The charger is automatic and will turn off when batteries are fully charged. If the charger does not seem to be operating properly, or if the batteries seem weak, contact a local Club Car distributor/dealer. Page 56...
  • Page 59 Vehicles should be restricted to 40 to 50 amp hours of discharge between charges until the batteries have been properly seasoned (50 to 70 charge cycles). For maximum battery life, Club Car recommends that electric vehicles always be recharged after 40 to 50 amp hours of discharge or each night in order to avoid deep discharging the batteries.

  • Page 60: Battery - Gasoline Vehicle

    – Internal: Drink large quantities of milk or water followed with milk of magnesia or vegetable oil. Call a physician immediately. – Eyes: Flush with water for 15 minutes. Call a physician immediately. Page 58 XRT 850 Electric and Gasoline Vehicle Owner’s Manual...
  • Page 61 WARNING • Do not jump-start a dead battery using another battery and jumper cables. The battery in a Club Car gasoline vehicle is a 12-volt, low-maintenance battery that requires infrequent watering (Figure 29). 1. Level Indicator 2. Cap 3. Plates Electrolyte level at least 1/2 inch (13 mm) above plates or to level indicator.

  • Page 62: Engine Oil - Gasoline Vehicle

    Turn the key switch to the OFF position, then remove the key. Place the Forward/Reverse handle in the NEUTRAL position. Chock the front wheels. Access the engine compartment. Disconnect battery and spark plug wire. See Disconnecting the Battery – Gasoline Vehicles on page 12. Page 60 XRT 850 Electric and Gasoline Vehicle Owner’s Manual...
  • Page 63 The engine requires 40.5 fl-oz (1.2 L) of oil per change. 10W-30 or 5W-30 grade SE or higher is recommended. Refer to oil viscosity guidelines for selection of oil grade (Figure 33). Replace the dipstick. XRT 850 Electric and Gasoline Vehicle Owner’s Manual Page 61...

  • Page 64: Fueling Instructions - Gasoline Vehicle

    • Do not repeatedly attempt to start a vehicle when the fuel pump is dry (no gas in tank). Doing so can damage the fuel pump. Page 62 XRT 850 Electric and Gasoline Vehicle Owner’s Manual...

  • Page 65: Cleaning The Vehicle

    A garden hose at normal residential water pressure is adequate. Club Car does not recommend any type of pressure washing or steam cleaning. Such a process (especially if the vehicle has the rear body removed) will expose electrical components to moisture. Moisture entering electrical components can result in water damage and subsequent component failure.

  • Page 66: Accessories

    SUBSEQUENT OWNER REGISTRATION In the event a vehicle is bought as a used vehicle, we strongly urge the new owner to register the vehicle with Club Car. This will enable us to contact you if the need arises. Please send your name, address, and serial number of the vehicle to CLUB CAR, LLC, P.O.
  • Page 67 16 mph (26 km/h) 2 standard Standard seating capacity (4 optional) LIQUID CAPACITIES Transaxle 22 fl-oz (0.67 L) TIRE PRESSURE 14 to 16 psig Front and rear (97 to 110 kPa) XRT 850 Electric and Gasoline Vehicle Owner’s Manual Page 65...
  • Page 68 (-30 °C to 50 °C) (-30 °C to 50 °C) (-30 °C to 50 °C) MOUNTING CONFIGURATION Mounting: Set on shelf, wall mount with keyhole, or hang securely from ● ● ● ceiling. Page 66 XRT 850 Electric and Gasoline Vehicle Owner’s Manual...
  • Page 69 Case – Overall width 9.7 in (24.6 cm) Case – Overall height 4.3 in (11 cm) Weight – with standard output cord < 11 lb (< 5 kg) MOUNTING CONFIGURATION Mounting Onboard XRT 850 Electric and Gasoline Vehicle Owner’s Manual Page 67...
  • Page 70 40.9 in (104 cm) Weight: Standard gasoline vehicle (dry fuel tank, without battery) 938 lb (425 kg) Curb weight 996 lb (451.8 kg) Vehicle rated capacity: Level surface only 550 lb (249 kg) Page 68 XRT 850 Electric and Gasoline Vehicle Owner’s Manual...
  • Page 71 Engine crankcase 40.5 fl-oz (1.2 L) Transaxle 67.6 fl-oz (2 L) Fuel tank 4.6 gallons (17.4 L) TIRE PRESSURE 14 to 16 psig Front and rear (97 to 110 kPa) XRT 850 Electric and Gasoline Vehicle Owner’s Manual Page 69...
  • Page 72 4 YEARS EXCLUSIONS Excluded from any CLUB CAR warranty is damage to a vehicle or component resulting from a cause other than a defect including poor maintenance, neglect, abuse, accident and collision, maintenance adjustments, unreasonable or unintended strain or use, improper installation of accessories, installation of parts or accessories that are not original equipment including Club Car approved or non-approved GPS systems, non-approved alteration and acts of God.
  • Page 73 A vehicle not having an operational charger on a circuit that has the parameters specified in the vehicle owner’s manual. (Number of operational chargers must equal the number of operational vehicles.) Improper charging of a vehicle due to the use of a battery charger model not approved by Club Car for use with the vehicle.
  • Page 74 Warranties In the event that another pre-printed warranty document, certificate or both offered by or through Club Car at the time of sale of this vehicle (each an “Additional Warranty Document”) is deemed to conflict with the limitations or exclusions contained herein, the limitations and exclusions contained herein shall continue to apply to both this limited warranty statement and, to the maximum extent permitted by law, to each Additional Warranty Document.
  • Page 75 (excluding the states with high-altitude areas). • CLUB CAR will either pay for the shipping costs of replacement parts to and from an authorized service center. • Or CLUB CAR will provide for a service technician to come to the owner to make the warranty repair.
  • Page 76 As the engine owner, you should however be aware that CLUB CAR may deny warranty coverage if your engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
  • Page 77 CLUB CAR recommends that you retain all receipts covering maintenance on your vehicle engine, but CLUB CAR cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.

  • Page 78: Xrt 850 Electric And Gasoline Vehicle Owner's Manual

    CLUB CAR will not be liable to warrant failures of warranted parts caused by the use of a non-exempted add-on or modified part.
  • Page 80 BC56607 Publication Part Number 105062710 Edition Code 1113A00000 This manual is valid for vehicles with build codes between 56658 and the one indicated at the top of this page.

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