13A
KAWASAKI GASOLINE ENGINE, MUFFLER, FUEL SYSTEM, AND CLUTCHES
Drive Clutch Installation
1. Turn the key switch OFF and remove the key. Set the park brake. Place the Forward/Reverse handle in
NEUTRAL.
2. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 1, Page 1-2.
3. Disconnect the spark plug wires. See WARNING "To avoid unintentionally starting..." in General
Warning, Section 1, Page 1-2.
4. Place the drive clutch assembly on the crankshaft taper.
5. Install the mounting washer and retaining bolt. Tighten the hardware to 39 ft-lb (53 N·m).
6. Install the drive belt as instructed. See Drive Belt Installation on page 13a-29.
7. Install the clutch outer cover and tighten the bolts to 72 in-lb (8.0 N·m).
8. Secure the top air filter hose (outlet) to the filter canister. See following NOTE.
NOTE: Ensure the hose contacts the canister and the clamp is installed tightly between the port bead and
canister.
9. Connect the spark plug wires.
10. Connect the battery cables, positive (+) cable first, and tighten the hardware to 144 in-lb (16 N·m). Coat
terminals with Battery Terminal Protector Spray (CCI P/N 1014305).
11. Drive the vehicle and check for proper operation.
Page 13a-32
2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
Clutches