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2008 Carryall 6
Club Car 2008 Carryall 6 Utility Vehicle Manuals
Manuals and User Guides for Club Car 2008 Carryall 6 Utility Vehicle. We have
2
Club Car 2008 Carryall 6 Utility Vehicle manuals available for free PDF download: Maintenance And Service Manual, Owner's Manual
Club Car 2008 Carryall 6 Maintenance And Service Manual (124 pages)
Gasoline and Electric Vehicles
Brand:
Club Car
| Category:
Utility Vehicle
| Size: 18.14 MB
Table of Contents
Table of Contents
5
Section 1 - Safety
11
General Warning
11
Section 2 - Vehicle Specifications
15
Vehicle Specifications - Electric Vehicles
15
Vehicle Specifications - Gasoline Vehicles
17
Specifications
18
Section 3 - General Information
19
General Information
19
Serial Number Identification
19
Storage - Gasoline Vehicle
20
Preparing the Gasoline Vehicle for Extended Storage
20
Returning the Stored Gasoline Vehicle to Service
22
Storage - Electric Vehicle
22
Preparing the Electric Vehicle for Extended Storage
23
Returning the Stored Electric Vehicle to Service
23
Section 4 - Body and Trim
25
Cleaning the Vehicle
25
Front Body Repair
26
Stress Lines or Streaks
26
Minor Impact Damage/Deformations
26
Minor Scratches and Surface Blemishes
26
Small Scratches that Cannot be Buffed out
26
Touch-Up Paint Color Chart
27
Gouges, Punctures, Tears, Large Scratches, and Abrasions
27
Front Body
27
Front Body Removal
27
Front Body Installation
28
Tilt Bed - Turf 1, 2, Carryall 1, 2 and 2 Plus
29
Tilt Bed Removal
29
Tilt Bed Installation
29
Flat Bed - Turf 6 and Carryall 6
31
Flat Bed Removal
31
Flat Bed Installation
31
Flat Bed Trim - Turf 6 and Carryall 6
31
Flat Bed Trim Removal
31
Flat Bed Trim Installation
32
Access Door - Turf 6 and Carryall 6
34
Access Door Removal
34
Access Door Installation
34
Side Door - Turf 6 and Carryall 6
34
Side Door Removal
34
Side Door Installation
34
Rear Fender
34
Rear Fender Removal
34
Rear Fender Installation
36
Trailer Hitch (Optional on some Models)
37
Trailer Hitch Removal
37
Trailer Hitch Installation
37
Tailskirt
37
Tailskirt Removal
37
Tailskirt Installation
37
Floor Mat
37
Front Floor Mat Removal
37
Front Floor Mat Installation
38
Rear Floor Mat Removal - Turf 6 and Carryall 6 Only
38
Rear Floor Mat Installation - Turf 6 and Carryall 6 Only
38
Bumper
38
Bumper Removal
38
Bumper Installation
38
Section 5 - Accelerator and Brake Pedal Group
39
Brake Pedal and Park Brake
39
Brake Pedal Removal
39
Brake Pedal Installation
42
Park Brake Removal
43
Park Brake Installation
43
Accelerator Pedal - Gasoline Vehicles
44
Accelerator Pedal Removal - Gasoline Vehicles
44
Accelerator Pedal Installation - Gasoline Vehicles
46
Accelerator Pedal - Electric Vehicles
47
Accelerator Pedal Removal - Electric Vehicles
47
Accelerator Pedal Installation - Electric Vehicles
49
Pedal Group Adjustment - Gasoline Vehicles
49
Pedal Group Adjustment - Electric Vehicles
54
Section 6 - Wheel Brake Assemblies
59
General Information
59
Brake Shoe Removal
59
Brake Assembly Cleaning (Self-Adjusting Brakes)
61
Brake Shoe Installation (Self-Adjusting Brakes)
63
Brake Adjustment (Self-Adjusting Brakes)
66
Brake Assembly Cleaning (Manually-Adjusted Brakes)
67
Brake Shoe Installation (Manually-Adjusted Brakes)
68
Brake Adjustment (Manually-Adjusted Brakes)
70
Brake Cluster Adjustment
71
Brake Cable Equalization
74
Final Brake Cluster Adjustment
75
Test Drive Vehicle
75
Brake Cluster Removal and Installation
75
Rear Brake Cluster Removal
75
Rear Brake Cluster Installation
76
Front Brake Cluster Removal
76
Front Brake Cluster Installation
77
Front Brake Cables
78
Front Brake Cable Removal
78
Front Brake Cable Installation
79
Rear Brake Cables
80
Rear Brake Cable Removal
80
Rear Brake Cable Installation
81
Section 7 - Wheels and Tires
83
General Information
83
Wheels
83
Wheel Removal
83
Wheel Installation
83
Tires
84
Tire Removal
84
Tire Repair
85
Tire Installation
85
Section 8 - Rear Suspension
87
General Information
87
Shock Absorbers
87
Shock Absorber Inspection and Removal
87
Shock Absorber Installation
88
Multi-Leaf Springs
88
Multi-Leaf Spring Removal
88
Multi-Leaf Spring Installation
89
Rear Suspension Turf/Carryall Vehicles
90
Snubber
92
Snubber Removal
92
Snubber Installation
92
Stabilizer Bar
93
Stabilizer Bar Removal
93
Stabilizer Bar Installation
94
Jounce Bumpers
94
Jounce Bumper Removal
94
Jounce Bumper Installation
94
Section 9 - Steering and Front Suspension
95
General Information
95
Steering Wheel
95
Steering Wheel Removal
95
Steering Wheel Installation
96
Steering Column
96
Steering Column Removal
96
Steering Column Disassembly
98
Steering Column Assembly
99
Steering Column Installation
99
Steering Adjustment
101
Rack and Pinion
102
Rack and Pinion Removal
102
Rack and Pinion Disassembly
102
Rack and Pinion Assembly
104
Rack and Pinion Installation
106
Tie Rod and Drag Link
107
Tie Rod and Drag Link Removal
107
Tie Rod and Drag Link Installation
107
Front Suspension
108
Lubrication
108
Wheel Alignment
108
Camber Adjustment
108
Front Suspension Components
110
Leaf Spring Removal
110
Leaf Spring Installation
110
Kingpin and Steering Spindle Removal
111
Two-Wheel Brake Vehicle Upper Portion
112
Kingpin and Steering Spindle Installation
116
Delta A-Plate Removal
116
Delta A-Plate Installation
116
Shock Absorber Removal
116
Shock Absorber Installation
117
Front Wheel Bearings and Hubs - 4-Wheel Brake Vehicles
117
Front Wheel Free Play Inspection
117
Front Wheel Bearings and Hub Removal
118
Front Wheel Bearings and Hub Installation
118
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Club Car 2008 Carryall 6 Owner's Manual (92 pages)
2008 Turf/Carryall Vehicle
Brand:
Club Car
| Category:
Utility Vehicle
| Size: 7.37 MB
Table of Contents
Table of Contents
5
Safety Decal and Feature Identification
7
Practice Safety
20
Proposition 65 - State of California
20
Safety Details
21
General Warnings
21
General Information
24
Model Identification
24
Controls and Indicators
25
Pre-Operation and Daily Safety Checklist
34
Driving Instructions
35
Bed Latch
38
Prop Rod
39
Loading and Unloading
39
Towing with the Vehicle
40
Transporting on a Trailer
41
Storage - Electric Vehicles
42
Storage - Gasoline Vehicles
43
Maintenance
45
Periodic Service Schedules
46
Periodic Lubrication Schedules
49
Vehicle Controller - Electric Vehicles
52
Batteries - Electric Vehicles
52
Battery Charger - Electric Vehicle
54
Battery - Gasoline Vehicle
58
Engine Oil - Gasoline Vehicle
59
Fueling Instructions - Gasoline Vehicle
63
Cleaning the Vehicle
64
Accessories
64
Subsequent Owner Registration
65
Vehicle Specifications - Electric Vehicles
66
Vehicle Specifications - Gasoline Vehicles
68
Club Car® Limited Two Year Warranty for 2008 Transportation and Utility Vehicles
71
Club Car® Limited Four Year Warranty for 2008 Utility T-105 6-Volt Batteries
73
Club Car® Limited Four Year Warranty for 2008 Utility T-145 6-Volt Batteries
75
Club Car® Limited Four Year Warranty for 2008 Utility T-890 8-Volt Batteries
77
Club Car® Limited Four Year Warranty for 2008 Onboard Computers and Solid State Speed Controllers
79
California Emission Control Warranty Statement
81
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