Club Car 2007 Carryall 295 Maintenance And Service Manual page 356

13A
KAWASAKI GASOLINE ENGINE, MUFFLER, FUEL SYSTEM, AND CLUTCHES
3. Secure the engine oil inlet and outlet hoses to the engine ports with new clamps. See Oil Filter Hose
Installation on page 13a-6.
2
1
Figure 13a-2 Secure Oil Adapter to Engine
4. Loosely install new flange-head bolts (8) up through engine plate and into engine mounting base. See
following NOTE.
NOTE: Engine mounting bolts will be tightened after the engine and transmission are aligned, the clutch
inner cover is installed, and the cover bolts are tightened to maintain the alignment.
5. Connect all electrical connections. See Figure 11a-1, Section 11a, Page 11a-6.
5.1. Connect the engine harness to the chassis harness.
5.2. Connect all wires attached to the two terminal posts on the starter solenoid.
6. Use new gaskets (11) and install the exhaust manifold (Figure 13a-1, Page 13a-2). Tighten the hard-
ware to 21 ft-lb (28 N·m).
7. Install the clutch inner cover (6). See Clutch Inner Cover Installation on page 13a-38.
8. Tighten the engine mounting bolts (8) to 39 ft-lb (53 N·m).
9. Install the clutches (5). See Drive Clutch Installation on page 13a-32. Also See Driven Clutch Instal-
lation on page 13a-36.
10. Install the drive belt. See Drive Belt Installation on page 13a-29.
11. Install the clutch outer cover. See Clutch Outer Cover Installation on page 13a-37.
12. Install the intermediate exhaust pipe. See Intermediate Pipe Installation on page 13a-7.
13. Install the muffler. See Muffler Installation on page 13a-8.
14. Install the engine front cover (2) and tighten the screws to 54 in-lb (6 N·m).
15. Connect the choke cable. See Choke Cable Installation on page 13a-21.
16. Connect the accelerator cable. See Accelerator Cable Installation on page 13a-19.
17. Install the engine air inlet hose (4). See Air Filter Outlet Hose Installation on page 13a-26.
18. Secure the fuel line to the fuel pump (3) with a new clamp. See following DANGER.
Page 13a-4 2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
Gasoline Engine