Club Car 2007 Carryall 295 Maintenance And Service Manual page 516

16
HYDRAULIC ATTACHMENT SYSTEM
6. Locate and pull or pry the relay out of the multi-pin connector to remove (Figure 16-22, Page 16-11).
Float Relay 1 and 2 Installation
1. Insert the relay into the multi-pin connector. See following NOTE.
NOTE: The relay contacts are keyed to ensure that the relay can only be installed in the correct orientation.
If the relay is not easy to insert, rotate the relay until the correct contact orientation is obtained.
2. Install control box cover/joystick assembly and secure with the four screws.
3. Connect the battery cables, positive (+) cable first, and tighten the terminals to 144 in-lb (16 N·m). Coat
terminals with Battery Terminal Protector Spray (CCI P/N 1014305).
Testing the Accessory Relay
Figure 16-28 Accessory Relay Location
1. Test for continuity between terminal 85 (black wire) and terminal 86 (orange wire) (Figure 16-29,
Page 16-18).
2. Test for no continuity between terminals 87 and 30 (red wires) (Figure 16-29, Page 16-18).
3. Apply 12 volts with the positive lead connected to terminal 86 and the negative lead connected to termi-
nal 85. The relay should click and show continuity between terminals 87 and 30 (red wires).
Accessory Relay Removal
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL. Chock
the wheels.
2. Remove driver seat.
3. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 1, Page 1-1.
4. Remove the electrical component cover.
5. Ensure the wires are connected correctly and are tight. If they are not, rewire or tighten as necessary.
6. Locate and pull or pry the accessory relay out of the multi-pin connector to remove (Figure 16-28,
Page 16-18).
Page 16-18 2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
Accessory Relay
Figure 16-29 Accessory Relay Wiring and Testing
RED
30
BLK
– Negative
87a
85
87
RED
Electrical
ORG
+ Positive
86