Club Car 2007 Carryall 295 Maintenance And Service Manual page 232

11B
TROUBLESHOOTING AND ELECTRICAL SYSTEM: HONDA POWERED GASOLINE VEHICLES
TEST PROCEDURE 27 – LIGHT SWITCH
See General Warning, Section 1, Page 1-1.
NOTE: The headlight circuit is protected by the 20-amp fuse. Check the fuse before this procedure is per-
formed. See Test Procedure 2 – Fuse on page 11b-12.
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL. Chock
the wheels.
2. Remove the light switch from the instrument panel. See Light Switch Removal, Section 12b,
Page 12b-9.
3. Use a multimeter set to 20 volts DC and place alligator clips on the multimeter probes. Connect the red
(+) probe to the light switch terminal where the blue wire (w03) is connected (Figure 11b-30,
Page 11b-36).
WAVETEK 5XL
V V
OFF
1000 500
200 200
20
200
2m
2
200
20
m
m
200
2000
m
k
200k
20k 200
2k A
! !
V COM 200nA
MAX
1000 ---
FUSED
750V
Figure 11b-30 Light Switch Test
4. Connect the black (–) probe of the multimeter to the negative (–) post of the battery.
5. With the light switch in the OFF position, the reading should indicate 0 volts. With the light in the ON posi-
tion, the reading should indicate between 11 and 12.5 volts. If the there is no voltage reading, check the
continuity of the 10-gauge red wire from the fuse block to the starter solenoid. Check the continuity of the
14-gauge yellow wire and the 14-gauge blue wire from the light switch to the fuse block. Check the fuse.
See Test Procedure 2 – Fuse on page 11b-12. If the wires and fuse show continuity and the readings
are still incorrect, replace the switch. See Light Switch Removal, Section 12b, Page 12b-9.
TEST PROCEDURE 28 – VOLTAGE AT HEADLIGHT SOCKET
See General Warning, Section 1, Page 1-1.
NOTE: Keep the battery connected during this test procedure.
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL. Chock
the wheels.
2. Inspect the wires at the light bulb socket. Make sure the wires are securely fastened to the contacts
inside the socket.
Page 11b-36 2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
Test Procedures