Club Car 2007 Carryall 295 Maintenance And Service Manual page 404

13B
HONDA GASOLINE ENGINE, MUFFLER, FUEL SYSTEM, AND CLUTCHES
Fuel Tank Installation
1. Install the fuel tank in the vehicle.
2. Insert the tab end of the strap into the frame bracket and place the strap in the indentions on the tank.
3. Feed the threaded tab end down into the bottom of the frame. Install a nylon locknut and tighten the nut
to 40 in-lb (4.5 N·m). See following NOTE.
4. Connect the clear vent tube to the fuel tank vent and secure the tube with a new clamp.
5. Connect the fuel line to the fuel tank shut-off valve and secure the line with a new clamp.
6. Connect the black wire and orange wire to the sensor (Figure 13b-8, Page 13b-14).
7. Slide the rubber boot over the stud.
8. Install the passenger-side bed latch bracket on the frame with a bolt and flanged nylon locknut. Tighten
the hardware to 20 ft-lb (27 N·m).
9. Install the seat frame on the vehicle frame. Secure the seat side plates with bolts, flat washers, and
flanged locknuts. Tighten the nut to 37 ft-lb (50 N·m).
10. Install the top portion of the ROPS. See ROPS Installation, Section 4, Page 4-8.
Figure 13b-8 Fuel Level Sensor
11. Install the center seat plate.
12. Add the appropriate fuel to the fuel tank.
13. Ensure the fuel shut-off valve on top of the fuel tank is in the open (ON) position (Figure 13b-10,
Page 13b-15 and Figure 13b-11, Page 13b-15).
14. Connect the battery cables, positive (+) cable first, and tighten the hardware to 144 in-lb (16 N·m). Coat
terminals with Battery Terminal Protector Spray (CCI P/N 1014305).
15. Install both seats.
16. With the Forward/Reverse handle in NEUTRAL, start the engine and allow it to idle. Run the engine for
a few minutes to ensure that the fuel lines are full of fuel. See following DANGER.
ý
DANGER
• The engine produces carbon monoxide, which is an odorless, deadly poison. Do not operate
the engine in an enclosed area without proper ventilation.
Page 13b-14 2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
Fuel System