Club Car 2007 Carryall 295 Maintenance And Service Manual page 240

11C
TROUBLESHOOTING AND ELECTRICAL SYSTEM: DIESEL VEHICLES
TROUBLESHOOTING GUIDE
SYMPTOM
Engine overheats, continued.
Excessive engine oil consumption.
Fuel mixed into engine lubricant oil.
Water mixed into engine lubricant oil.
White or blue exhaust gas is observed.
Black or dark gray exhaust gas is
observed.
Excessive vehicle vibration.
Transmission does not engage or
disengage smoothly.
Troubleshooting Guide continued on next page...
Page 11c-4 2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
POSSIBLE CAUSES
Failed radiator hose
Failed thermostat
Failed water pump
Vehicle is overloaded
Oil ring worn
Piston ring groove worn
Valve stem and/or guide worn
Crankshaft bearing and crank pin bearing
worn
Worn injection pump plunger
Failed head gasket
Crank case or cylinder head failed
Excessive engine oil
Piston ring worn
Incorrect injection timing
Cylinder compression leak
Vehicle is overloaded
Low-grade fuel
Fuel filter clogged
Air cleaner clogged
Engine mounting nuts or bolts are loose
Misaligned muffler mounting clamp
Damaged drive belt
Damaged drive clutch
Damaged driven clutch
RPM setting is incorrect
Transmission shifter linkage is binding or
is out of adjustment
Idle RPM setting is set too high
Insufficient (low) level of lubricant or
wrong type of lubricant in transmission
Internal gears are damaged or worn
Troubleshooting Guide
REFER TO
Replace radiator hose. See Section 15 –
Radiator and Coolant System (Diesel)
See the Kubota D722 diesel engine
manual (CCI P/N 102615501).
Do not overload vehicle. See owner's
manual.
See the Kubota D722 diesel engine
manual (CCI P/N 102615501).
See the Kubota D722 diesel engine
manual (CCI P/N 102615501).
See the Kubota D722 diesel engine
manual (CCI P/N 102615501).
Drain engine oil and refill with specified
engine oil. See owner's manual.
See the Kubota D722 diesel engine
manual (CCI P/N 102615501).
Do not overload vehicle. See owner's
manual.
Drain fuel and refill with specified fuel. See
owner's manual.
Replace fuel filter. See Fuel Filter
Replacement on page 13c-9
Replace air filter. See Air Filter
Replacement on page 13c-23
Section 13c – Diesel Engine, Muffler, Fuel
System, and Clutches
Exhaust System on page 13c-5
Clutches on page 13c-27
Clutches on page 13c-27
Clutches on page 13c-27
Engine RPM Adjustment on page 13c-20
Forward/Reverse Shifter Cable
Adjustment on page 14-17
Idle RPM Adjustment on page 13c-20
Gearcase Lubrication on page 10b-13
See the Engines and Drivetrain
Components manual (CCI P/N
102396501).