Club Car 2007 Carryall 295 Maintenance And Service Manual page 241

TROUBLESHOOTING AND ELECTRICAL SYSTEM: DIESEL VEHICLES
TROUBLESHOOTING GUIDE
SYMPTOM
Front differential does not engage front
wheels.
Torque converter does not shift
smoothly.
Battery discharged.
Engine can be started while Forward/
Reverse handle is in the FOWARD or
REVERSE position.
Hour meter adds increments with key
switch ON and engine not running.
Hour meter does not function.
30-amp fuse (on w125) blows
repeatedly.
30-amp fuse (on w109) blows
repeatedly.
Bed lift does not function
2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
POSSIBLE CAUSES
Failed front drive gearcase engagement
coil
Failed differential relay (early 2007) or
differential limit switch (late 2007)
Neutral switch failure (failed closed)
Failed front gearcase
Drive belt is worn, cracked, glazed, or
frayed
Drive clutch malfunction
Driven clutch malfunction
Loose alternator belt
Loose electrical connection(s)
Failed alternator
Failed battery
60-amp fusible link failed
Diode 3 failed closed
Oil pressure switch failed open
Failed low oil warning light or oil pressure
sensor
Oil pressure switch failed closed
Failed hour meter
Diode 1 or diode 5 in wire harness failed
Diode 2 or diode 6 in wire harness failed
Bed lift motor failed
Bed lift switch failed
Bed lift circuit breaker failed
Troubleshooting Guide
REFER TO
Test Procedure 17 – Front Drive Gearcase
Coil on page 11c-37
Test Procedure 9 – Differential Relay on
page 11c-22 or Test Procedure 16 – Front
Differential Limit Switch on page 11c-36
Test Procedure 14 – Neutral Switch
(Transmission) on page 11c-35
See the Engines and Drivetrain
Components manual (CCI P/N
102396501).
Drive Belt Removal on page 13c-28
Drive Clutch Cleaning and Inspection on
page 13c-29
Driven Clutch on page 13c-33
See Alternator and V-belt Installation on
page 12c-15
Check for proper wiring and tighten any
loose connections. See Wiring Diagram
on page 11c-6.
Test Procedure 18 – Alternator on
page 11c-37
Test Procedure 1 – Battery on
page 11c-13
Test Procedure 19 – 60-Amp Fusible Link
on page 11c-38
Test Procedure 13C – Diode 3 on wire 144
on page 11c-31
See the Kubota D722 diesel engine
manual (CCI P/N 102615501).
Test Procedure 27 – Low Oil Warning
Light Circuit on page 11c-44
See the Kubota D722 diesel engine
manual (CCI P/N 102615501).
Test Procedure 31 – Hour Meter on
page 11c-48
Test Procedure 13A – Diode 1 on wire 32
on page 11c-30 and Test Procedure 13E –
Diode 5 on wire 123 on page 11c-33
Test Procedure 13B – Diode 2 on wire 40
on page 11c-31 and Test Procedure 13F –
Diode 6 on wire 129 on page 11c-34
Test Procedure 34 – Bed Lift Motor on
page 11c-51
Test Procedure 35 – Bed Lift Switch on
page 11c-52
Test Procedure 36 – Bed Lift Circuit
Breaker on page 11c-53
11C
Page 11c-5