Club Car 2007 Carryall 295 Maintenance And Service Manual page 167

TROUBLESHOOTING AND ELECTRICAL SYSTEM: KAWASAKI POWERED GASOLINE VEHICLES
4. Check the negative (–) battery terminal, 6-gauge black wire (w202), and the two 12-gauge black wires
(w112 and w132) for damage. Repair or replace as required.
5. Check the engine ground wire (w203), located on the remote oil filter bracket, for corrosion, loose con-
nections, and/or damage (Figure 11a-7, Page 11a-13). Repair or replace as required.
6. Set the multimeter to 200 ohms.
7. Check for continuity between the 6-gauge wire (w202) terminal, disconnected from the negative (–) bat-
tery terminal, and the frame.
8. Check for continuity between the 6-gauge wire (w203) terminal, disconnected from the frame, and the
engine.
9. The readings obtained in the previous steps should indicate continuity. If any of the readings are incor-
rect, clean and tighten wire connections. If the connections are good and the reading is incorrect, repair
or replace the wire.
Figure 11a-6 Frame Ground
TEST PROCEDURE 4 – KEY SWITCH (STARTER CIRCUIT)
See General Warning, Section 1, Page 1-1.
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in NEUTRAL. Chock
the wheels.
2. Disconnect the battery cables as instructed. See WARNING "To avoid unintentionally starting..." in
General Warning, Section 1, Page 1-1.
3. Ensure that the key switch connector is connected correctly and is tight. If it is not, repair or replace as
necessary.
4. Remove the key switch. See Key Switch Removal, Section 12a, Page 12a-7.
5. Set the multimeter to 200 ohms.
6. Turn the key switch ON. Place the red (+) probe of the multimeter on the (B) terminal and the black (–)
probe on the (L) terminal of the key switch. The reading should indicate continuity. If the reading does not
indicate continuity, replace the key switch (Figure 11a-8, Page 11a-14). See Key Switch Removal,
Section 12a, Page 12a-7.
2007 Carryall 295/295 SE & XRT 1550/1550 SE Gasoline, Diesel and IntelliTach M & S Manual
Figure 11a-7 Engine Ground to Frame
11A
Test Procedures
Page 11a-13