TOHATSU EverRun MX 18E2 Service Manual page 152

1. Special tools .............................. 5-2
2. Parts Layout .............................. 5-4
Engine .......................................... 5-4
Recoil Starter ................................. 5-6
Magneto • Electric Parts ..................... 5-8
Intake Manifold ................................. 5-12
Cylinder Crank Case ........................ 5-14
Piston & Crank Shaft ........................ 5-20
3. Inspection Items ........................ 5-22
1) Removing Power Unit .................. 5-22
2) Removing Recoil Starter ............... 5-24
3) Removing Flywheel ..................... 5-26
4) Removing Electric Parts ............... 5-26
5) Inspection of Magneto Basement ... 5-30
6) Removing Advancer Arm ............ 5-30
7) Removing Intake Silencer and
Carburetors .............................. 5-30
8) Removing Oil Recirculation Hoses... 5-32
9) Removing Intake Manifold and
Reed valves .............................. 5-34
10) Inspection of Reed Valve Assy ...... 5-34
11) Removing Thermostat Inspection of
Thermostat .............................. 5-36
12) Removing Cylinder Head ............ 5-38
13) Inspection of Cylinder Head ......... 5-40
14) Removing Exhaust Cover ............ 5-42
15) Inspection of Exhaust Cover ......... 5-44
5
Power Unit
16) Removing Crank Case ............... 5-44
17) Inspection of Crank Case Head...... 5-46
18) Removing Pistons ..................... 5-46
19) Disassembly of Crank Shaft ......... 5-48
20) Inspection of Crank Shaft ............ 5-50
21) Inspection of Engine Parts ............ 5-52
22) Inspection of Pistons .................. 5-54
23 )Assembling Crank Shaft ............ 5-58
24) Installing Needle Bearing and
25) Assembling Power Unit Parts ...... 5-66
26) Assembling Crank Ass'y and
27) Assembling Exhaust Cover Parts ... 5-70
28) Assembling Cylinder Head Parts ... 5-72
29) Installing Reed Valve and
30) Attaching Recirculation Hoses ...... 5-74
31) Installing Carburetor and
32) Installing Advancer Arm ............... 5-76
33) Installing Electric Parts ............... 5-78
34) Installing Flywheel ..................... 5-78
35) Installing Power Unit .................. 5-80
36) Disassembly of Recoil Starter ...... 5-82
37) Inspection of Recoil Starter ......... 5-82
38) Assembling of Recoil Starter ......... 5-84
Pistons .................................... 5-60
Crank Case .............................. 5-68
Intake Manifold ........................... 5-72
Intake Silencer ........................... 5-74
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