Dürkopp Adler D887 e-con Operating Instructions Manual
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Dürkopp Adler D887 e-con Operating Instructions Manual

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Operating Instructions
D887 e-con

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Summary of Contents for Dürkopp Adler D887 e-con

  • Page 1 Operating Instructions D887 e-con...
  • Page 2 IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE All rights reserved. Property of the corporation Dürkopp Adler GmbH and protected by copyright. Any reuse of these contents, including extracts, is prohibited without the prior written approval of Dürkopp Adler GmbH. Copyright ©...

  • Page 3: Table Of Contents

    Assigning a function to the favorite buttons......... 51 4.13 Sewing....................52 4.14 Controlling the trimmer ................ 54 4.14.1 Switching the trimmer on and off ............54 4.14.2 Adjusting the material guide ..............55 Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 4 5.8.2 Canceling a program in Automatic mode .......... 127 Using Programming mode..............127 5.9.1 Managing programs ................129 5.9.2 Managing seams ................132 5.9.3 Editing the segments of a seam ............133 Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 5 Connecting the sewing light transformer ........... 202 7.16 Pneumatic connection (optional) ............202 7.16.1 Assembling the compressed air maintenance unit ......204 7.16.2 Adjusting the operating pressure............205 7.17 Checking the lubrication ..............206 Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 6 Errors in sewing process ..............240 Technical data ................. 243 11.1 Data and characteristic values ............244 11.2 Requirements for fault-free operation..........245 Appendix ..................247 12.1 Wiring diagram .................. 247 12.2 Tabletop drawings ................262 Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 7: About These Instructions

    Specifically, the chapter Setup ( p. 177) is important for specialists. Service Instructions are supplied separately. With regard to minimum qualification and other requirements to be met by personnel, please also follow the chapter Safety ( p. 9). Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 8: Representation Conventions - Symbols And Characters

    Lists are marked by bullet points. Result of performing an operation  Change to the machine or on the display/control panel. Important Special attention must be paid to this point when performing a step. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 9: Other Documents

    Each manufacturer has performed a hazard assessment for these purchased parts and confirmed their design compliance with appli- cable European and national regulations. The proper use of the built- in components is described in the corresponding manufacturer's instructions. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 10: Liability

    This will ensure any claims against the transport company. Report all other complaints to Dürkopp Adler immediately after receiving the product. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 11: Safety

    Obligations Follow the country-specific safety and accident prevention regu- of the operator lations and the legal regulations concerning industrial safety and the protection of the environment. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 12: Signal Words And Symbols Used In Warnings

    Signal words Signal words and the hazard they describe: Signal word Meaning DANGER (with hazard symbol) If ignored, fatal or serious injury will result WARNING (with hazard symbol) If ignored, fatal or serious injury can result Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 13 NOTICE (without hazard symbol) If ignored, property damage can result Symbols The following symbols indicate the type of danger to personnel: Icon Type of danger General Electric shock Puncture Crushing Environmental damage Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 14 Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that could result in moderate or minor injury if the warning is ignored. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 15 CAUTION Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that could result in environmental damage if Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 16 Safety Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 17: Machine Description

    (5) - Service Stop button (2) - Favorite buttons (6) - Electronic stitch regulator (3) - Electronic jog dial (optional) (4) - Push buttons (7) - Oil level indicator (8) - Control panel Commander Delta Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 18: Proper Use

    DIN EN 60204-31. Only authorized persons may work on the machine. Dürkopp Adler cannot be held liable for damages resulting from improper use. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 19: Declaration Of Conformity

    Machine description Declaration of Conformity The machine complies with European regulations ensuring health, safety, and environmental protection as specified in the declara- tion of conformity or in the declaration of incorporation. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 20 Machine description Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 21: Operation

    Complete the following steps in preparation of sewing before starting to work: • Inserting or changing the needle • Threading the needle thread • Threading or winding the hook thread • Adjusting the thread tensions Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 22: Switching On And Off The Machine

     Control and control panel shut down and are set to standby; the button (1) illuminates red. If necessary, press the switch (2) on the rear of the control to position O.  The machine is no longer set to standby. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 23: Switching On And Off The Sewing Light

    You can assign functions to the buttons in the software on the control panel (Burger menu - Settings - User Configuration - Smart keys configuration). Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 24: Inserting Or Changing The Needle

    4.4.1 For one-needle machines Fig. 4: Inserting or changing the needle ① ② ③ ④ (1) - Needle bar (3) - Needle holder (2) - Lever (4) - Groove Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 25 • Changing to a thinner needle: • Skipped stitch • Thread damage • Changing to a thicker needle: • Damage to the tip of the hook • Damage to the needle Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 26: For Two-Needle Machines

    (3) of the right needle must point to the right. Tighten the screw (2). Order Always adjust the clearance between the hook and the needle after changing to a different needle thickness ( Service Instructions). Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 27: Threading The Needle Thread

     A window opens named Threading: one needle. The instructional video starts automatically. Click on the tile in the left menu bar. The instructional video Threading: two needles starts automatically. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 28: For One-Needle Machines

    Feed the thread from the rear to the front through the thread guide on the unwinding bracket (2). Insert the thread from the top and guide it through the tube (1). Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 29 Fig. 8: Threading the needle thread (3) ⑦ ⑥ (6) - Front tension (7) - Rear tension Feed the thread through the hook (4) and then clockwise through the thread tensioning spring (3) from below. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 30 13. Unlock the roller foot. Pull the thread through the needle eye (15) in such a way that the loose thread end faces the right hook (see Fig. B); Fig. A refers to the hook on the left side. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 31: For Two-Needle Machines

    Feed the left thread from the rear to the front through the thread guide (2) on the unwinding bracket. Feed the right thread from the rear to the front through the thread guide (2) on the unwinding bracket. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 32 Fig. 12: Threading the needle thread (3) ③ ⑤ (3) - Rear tension (5) - Front tension Feed the thread clockwise around the pin (6) and keep feeding it clockwise through the front tension (5). Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 33 (7) from below. Feed the thread around the pin (9) from left to right and then from bottom to top through the hole of the rear needle thread regulator (10). Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 34 (12). 12. Feed the thread clockwise through the rear tension (13). 13. Feed the thread clockwise around the pin (15) and keep feeding it clockwise through the front tension (14). Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 35 (17) from below. 15. Feed the thread around the pin (9) from left to right and then from bottom to top through the hole of the front needle thread regulator (18). Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 36 22. Pull the thread through the needle eye (23) in such a way that the loose thread end has a length of approx. 4 cm with the thread lever (19) at the highest position. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 37: Winding The Hook Thread

    Fit the thread reel on the reel stand. The unwinding bracket must stand directly above the thread reel. Feed the thread from the rear to the front through the thread guide on the unwinding bracket. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 38 (1). Feed the thread to the left through the thread guide (3). Feed the thread from the left to the right through the bottom- most hole of the thread guide (3). Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 39 Bobbin Wind mode in Manual mode ( p. 123). 12. Pull off the full bobbin. 13. Tear off the thread behind the knife (6). 14. Insert the full bobbin into the hook ( p. 38). Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 40: Changing The Bobbin

    Fig. 19: Changing the bobbin (1) ⑥ ① ② ③ ④ ⑤ (1) - Bobbin case retainer (4) - Tensioning spring (2) - Slot (5) - Slot (3) - Thread guide (6) - Bobbin Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 41 Each of the bobbins has a thread supply groove that is embedded in the bobbin core. Insert the bobbin in the hook in such a way that the thread supply groove faces down. Otherwise, the remaining thread monitor will not work. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 42: Thread Tension

    Adjusting the needle thread tension The needle thread tension can only be set using the software of the Commander Delta; for a detailed description, refer to the chapter Programming ( p. 134). Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 43: Adjusting The Hook Thread Tension

    To adjust the hook thread tension: Turn the screw (2). • Increase the hook thread tension: turn the screw (2) clockwise • Reduce the hook thread tension: turn the screw (2) counterclockwise Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 44: Adjusting The Needle Thread Regulator

    • To increase the tension: Slide the needle thread regulator (1) to the right • To reduce the tension: Slide the needle thread regulator (1) to the left Tighten the screw (2). Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 45: For Two-Needle Machines

    • To increase the tension: Slide the needle thread regulator (2) to the right • To reduce the tension: Slide the needle thread regulator (2) to the left Tighten the screw (4). Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 46: Lifting The Sewing Foot

    Information After the roller foot has been lifted with the hand lever (1) and the foot has been lifted, the machine can be started (e.g. for winding the hook thread). Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 47 The roller foot remains up as long as the pedal is pressed halfway back. Press the pedal (1) fully back.  The thread trimmer is activated, and the roller foot is lifted. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 48 Operation Opening the roller foot Fig. 27: Opening the roller foot ① (1) - Roller foot Open the roller foot (1) in the direction of the arrow. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 49: Sewing Backwards With The Stitch Regulator (Optional)

    4.12 Quick functions on the push buttons The machine has push buttons on the machine arm which can be used to activate specific functions while sewing. You can define the settings in the software ( p. 74). Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 50: Activating Function Keys

    (1) - Favorite buttons (5) - Stitch length preselection (2) - Sewing backwards (6) - Additional value (3) - Positioning of the needle Needle thread tension (4) - Bartack suppression (7) - Fully customizable button Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 51 This button cancels the general setting for sewing start and end bartacks. If bartacks are on, pressing the but- ton skips the next bartack. If bartacks are off, pressing the button sews the next bartack. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 52 Activating this button will cause the machine to sew with the programmed additional thread tension. Fully customizable The button is fully customizable. The machine comes configured so that a press of the button will switch on the underarm lighting. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 53: Assigning A Function To The Favorite Buttons

    Fig. 30: Assigning a function to the favorite buttons ① (1) - Favorite buttons You can assign any functions you require to the favorite buttons. You can define the settings in the software ( p. 74). Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 54: Sewing

    • Press the pedal halfway back (position -1). the sewing The roller foot is raised. material • Correct the position of the sewing material. • Release the pedal. The roller foot is lowered onto the sewing material. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 55 • Press the pedal fully back (position -2) and keep it seam and there. remove End bartack is sewn, and thread is cut (if set). the sewing Machine stops. material Needle is up. Roller foot is up. • Remove the sewing material. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 56: Controlling The Trimmer

    When set to the default settings, the drive parameters will not cause the motor-driven knife to oscillate unless the pedal is pressed to start the machine (can be changed). Switch Off Press the button (1) on the control panel again. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 57: Adjusting The Material Guide

    (1). Turn the adjusting screw (8) to set the guide to the proper height above the throat plate. Once the wire has been adjusted, tighten the fastening screw (2). Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 58 (1) or into the corresponding lubricator on the holder (2) in order to ensure that the mechanism will keep working properly. Fig. 34: Lubricating the cutting mechanism ① ② (1) - Felt lubricator (2) - Lubricator on the holder Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 59: Programming Commander Delta

    Information If a value is entered that is not within the specified value range, the software will automatically adopt the limit value which is closest to your entry from the value range. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 60: Navigating The Commander Delta Control Panel

    You can also adjust the tiles shown on the three pages of the main screen (2). You customize the information using the control panel settings,( p. 93). Fig. 36: Navigating the Commander DELTA control panel ① ② (1) - Status bar (2) - Main screen Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 61: Symbols And Buttons

    • Press Back to close the message. • To close the message and return to the main screen, press Close. Gray tiles Parameters for which you can/must enter a numerical value. Values can be input by pressing. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 62: Entering Values

    Values highlighted in red are invalid as they are not within the specified value range. If you enter invalid values, the software will automatically set the limit value of the value range. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 63: Navigating The Burger Menu

    Open tutorials Log out user 5.2.4 Navigation during the start of the control panel You can access the languages and settings without having to wait for the control panel to finish starting up. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 64 • Additional text: Text that will be transmitted from the control to the control panel. • Waiting time Skip button You can skip the waiting time with a press of this button. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 65: User Login

    (1) - Logout Press Logout (1).  This opens the Login interface. There are three ways to log in. The three options - including the necessary settings in the software - are described below. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 66 Select the USB key you wish to assign to the user for login purposes. To assign the USB key, press Pair.  The window disappears, and the function Login using USB is active. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 67: Login With Usb Key

    To assign a USB key to a user: Select a user in User Management or create a new user ( p. 88). Press the item Login with USB key.  A new window opens. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 68 Login with USB key To log in with a USB key: Plug the assigned USB key into the control panel.  If the USB key has been assigned correctly, the user will be logged in. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 69: Login With File On Usb Key

    Assigning file on USB key to a user To assign a file stored on a USB key to a user: Create a new user under User Management ( p. 88). Activate the item Login with username and password. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 70: User Configuration

    The User Configuration allows the currently logged-in user to customize the software interface to their specific needs. To access the User Configuration: Press the symbol to bring up the navigation pane.  This opens the navigation interface. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 71 Programming Commander DELTA Fig. 41: User Configuration (1) ① (1) - Settings Press Settings (1).  This opens the Settings interface. Fig. 42: User Configuration (2) ② (2) - User Configuration Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 72 ( p. 74) Smart keys configuration ( p. 76) Desk height adjustment Screen configuration ( p. 94) Manual mode - Main screen configuration ( p. 94) Manual mode - Status bar configuration Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 73: Setting The Language

     A list holding the language selection opens: Fig. 44: Setting the language (2) You select the language by pressing the desired option.  The language of the control panel is changed immediately. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 74: Adjusting The Brightness

     The brightness of the control panel is adjusted. 5.3.3 Setting the volume Here, you can adjust the volume of the audio output. Fig. 46: Setting the audio volume (1) ① (1) - Audio volume indicator Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 75: User Management Administration

    To set the brightness of the machine head light: Press on the brightness indicator of the machine head light (1). Enter the desired value using the keyboard or the buttons  The brightness of the machine head light is set. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 76: Sewing Light Brightness (Integrated Led Sewing Light)

     The brightness of the sewing light is adjusted. 5.3.7 Setting the smart keys configuration Here, you can assign the functions of the push button panel and of the favorite buttons. Fig. 49: Setting the smart keys configuration (1) Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 77 Fig. 51: Setting the smart keys configuration (2) Press to select the button to which you wish to assign the function.  This opens the selection of the functions that can assigned to this button. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 78: Desk Height Adjustment

    Open the burger menu and go to Settings - Machine configuration to select the button Desk height adjustment. Activate the slider control: Desk height adjustment enable  The desk height adjustment is active. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 79 Default Technician. Fig. 53: Desk height adjustment (1) To set the desk height: Open the burger menu and go to Settings - User Configuration to select the button Desk height adjustment (1). Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 80 Positioning Start (Sitting) Press this button to start positioning the desk to the target height.  Desk is positioning. To cancel the positioning before the target position has been reached, tap the touch area. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 81 Fig. 55: Desk height adjustment (3) Press to return to Settings or to return to Manual mode. Information You can select a new desk height after every login. Fig. 56: Desk height adjustment (4) Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 82: Setting The Screen Configuration

    Authorizations as Default Technician To access User Management: Log in by entering technician and 25483 for username and password. Press the symbol to bring up the navigation pane.  This opens the navigation interface. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 83 Enter the username technician or press the technician symbol and the password 25483. Press  The user is logged in. To access User Management: Press the symbol to bring up the navigation pane.  This opens the navigation interface. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 84 Press the item User Configuration (3) on the left. Press the item User Management (4) on the right.  The user management interface opens - which may look different depending on the user. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 85: Authorizations As Default Technician

    On the left-hand side, you can select between the tabs (1) reserved for roles ( p. 84) and users ( p. 88). Detailed explanations are provided further below. To the right of the tabs you will find Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 86 (1) - Tab for roles Press the tab (1) reserved for the Roles on the left-hand side. Deleting a role To delete a role: Press the desired role.  The role is highlighted in blue. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 87 (table below). Settings of the roles Read/Edit/Access Menu item Programming Access Access the programming ui Edit Access the programming ui Settings Access Standard level Access Technician level Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 88 Edit Needle thread tension Edit Switch thread tension Edit Sewing foot pressure Edit Bartack toggle Edit Max. Speed Edit Half stitch Edit Thread trimmer active Edit Needle thread clamp Edit Threading mode Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 89 Needle thread tension correction factor Sewing Edit Enable multi functional tiles Edit Flat Sew User Management Edit Current user Edit Roles up to technician Edit Users up to technician Edit Auto Login Editable Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 90 (3) - Settings of the user The left-hand side holds a list of all users (2) that have been created. You will see on the right-hand side which settings (3) have been defined for the selected user. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 91 If multiple users have been created, you can deactivate, for instance, the user created at the factory. Name of the user, NOT to be First name confused with the data used Name for logging in! Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 92 Automatic login when Automatic machine starts; no login Login on required System start Roles ( p. 84) Slider control active/inactive; Technician for assigning the role Slider control active/inactive; User for assigning the role Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 93: Information

    • Usage statistic • Limit Control of the thread tension • Operating hours • Working time daily Control Control panel Machine • Class • Machine subclass • Serial number • Production date Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 94: Software Operating Modes

    • Programming Programming mode makes it possible to create, adjust or delete a seam program in a quick and easy manner. The individual modes and their uses are explained in detail later on. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 95: Using Manual Mode

     This opens the navigation interface. Fig. 65: Using Manual mode ① (1) - Manual mode Press Manual mode (1).  The interface of Manual mode opens. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 96: Setting Up The User Interface

     This opens the navigation interface. Fig. 66: Setting up the user interface (1) ① (1) - Settings Press Settings (1).  This opens the Settings interface. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 97 Fig. 68: Setting up the user interface (3) Press and hold the desired tile and drag it to move it into or out of the grid. Press to return to Settings or to return to Manual mode. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 98 Limit Control of the thread tension - time view widget The tile shows whether the last 30 stitches were within or above the limits. An additional statistic can be viewed under Information( p. 91) Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 99 (4) - Screen configuration (5) - Status bar configuration Go to Screen configuration (4) and press on Manual mode - Status bar configuration (5).  The interface used for configuring the status bar opens. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 100: Setting The Parameters

    In Manual mode, you can set a variety of parameters. The functions and how they affect the parameters are described further below. To access the parameter settings: Press the symbol to bring up the parameter pane.  This opens the parameter settings interface. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 101 (7) - Context-sensitive help (4) - Save Preset To save the manual values as a program: Press on the symbol Save Preset (4).  A new window opens. Fig. 73: Setting the parameters (2) Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 102  A new window opens. Press on a program to select it.  The selected program is marked blue. To load the preset values of the first segment into Manual Mode, press the symbol. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 103: Setting Cross-Segment Parameters

    (consid- (depends on the sewing ering to the defined safety clearance to equipment) the sewing feet). Main Parameter Value range Needle cooling Activate needle cooling On/Off Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 104 The sewing foot pressure can be Sewing foot pressure adjusted at different material thicknesses by the software. The maximum sewing speed can Max. Speed be adjusted to different material thicknesses by the software. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 105 Depending on the speed, the sew- Sewing foot pressure ing foot pressure can be adjusted at different speeds by the software. Function modules ( p. 115) Function modules 1-8 Output ( p. 115) Segment Output 01–16 Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 106 Sewing foot lower position On/Off Value range t Clean 0000 – 5000 [ms] Duration for which the lens is blown clear with compressed air. The process takes place as the thread is cut. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 107 Value range Sewing foot lower position On/Off Value range Reset necessary On/Off It is only possible to resume sewing after changing the bobbin and con- firming the message on the control panel. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 108 NOT switch to the base value for the parameter. Only after finishing the seam by cutting the thread is the base value for the parameter set again. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 109 00.0 – 10.0 [mm] length should be used. Material thickness from 2. Value On Min. Material thickness Value range which the second stitch 00.0 – 10.0 [mm] length should be used. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 110 00.0 – 10.0 [mm] thread tension should be used. Material thickness from 2. Value On Min. Material thickness Value range which the second needle thread tension should be 00.0 – 10.0 [mm] used. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 111 00.0 – 10.0 [mm] pressure should start. Material thickness up to Max. material thickness Value range which the increase in 00.0 – 10.0 [mm] sewing foot pressure should occur. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 112 Value range the increase in sewing 00.0 – 10.0 [mm] speed should start. Material thickness up to Max. material thickness Value range which the increase in 00.0 –10.0 [mm] sewing speed should occur. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 113 NOT switch to the base value for the parameter. Only after finishing the seam by cutting the thread is the base value for the parameter set again. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 114 0000 – 4000 [rpm] be used. (depending on subclass) Speed from which the 2. Value On Min. Speed Value range second stitch length should 0000 – 4000 [rpm] be used. (depending on subclass) Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 115 (depending on subclass) Speed from which the 2. Value On Min. Speed Value range second needle thread 0000 – 4000 [rpm] tension should be used. (depending on subclass) Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 116 0000 – 4000 [rpm] (depending on subclass) Speed up to which the Max. increase in sewing foot Sewing speed Value range pressure should occur. 0000 – 4000 [rpm] (depending on subclass) Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 117 Technician level. This requires that the parameter Additional I/O Configuration be configured at the Technician level; for more details, refer to the explanation in the ( Service Instructions). Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 118: Setting The Seam Begin Parameters

    If this function is deactivated, a custom 01.0 – 12.0 [mm] input can be entered. (depending on subclass) Stitch length of stitches forward Value range 01.0 – 12.0 [mm], (depending on subclass) Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 119 Number of stitches programmed with a different number of Value range stitches. All subsequent sections have 01 – 50 [stitches] the preset number of stitches from the settings for the start bartack. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 120 (forwards – even number of sections) or against the sewing direction (backwards – odd number of sections), depending on the number of sections. Setting this parameter inverts the sewing direction of the bartack. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 121: Setting The Segment Parameters

    0150 – 2500 [rpm] sewing speed at this point. (depending on subclass) The maximum sewing speed can be set in the software at the Technician level. Value range Sewing foot lift at stop On/Off Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 122: Setting The Seam End Parameters

    Sewing foot lift after trim On/Off Value range Height of sewing foot lift after trim 01 – 20 [mm] (depending on subclass) Value range Thread trimmer On/Off Value range Bartack at seam end On/Off Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 123 With bartack speed the pedal. This function can only be used With pedal speed meaningfully if the speed is set very low for the bartack. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 124 (forwards – even number of sections) or against the sewing direction (backwards – odd number of sections), depending on the number of sections. Setting this parameter inverts the sewing direction of the bartack. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 125: Using Bobbin Wind Mode

    Parameter Setting Value range Bobbin wind speed 001 – 100 [%] Value range Bobbin wind mode Lever/Turns Value range Bobbin wind turns (Only visible if Turns has been selected) 0000 – 9999 Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 126: Using Automatic Mode

     The interface of Automatic mode opens. The program stored last is loaded. The display shows tiles and information below the upper bar that vary with the selected program: Fig. 75: Using Automatic mode (2) Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 127: Sewing In Automatic Mode

    ( p. 127). 5.8.1 Sewing in Automatic mode To sew in Automatic mode: Select the program. Press the pedal forward and sew.  You can see the following on the control panel: Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 128 • Visible as soon as the sewing process starts. • Start repair mode. Repair mode can be set in the program defaults. • Cancel a seam program by pressing again. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 129: Canceling A Program In Automatic Mode

    Programming mode allows you to create new programs and copy and adjust existing programs. To access Programming mode: Press the symbol to bring up the navigation pane.  This opens the navigation interface. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 130 Press Programming.  The user interface for Programming mode opens. Fig. 78: Using Programming mode (2) ① ③ ② (1) - Manage programs (3) - Manage the seams/segment (2) - Edit the seams/segments Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 131: Managing Programs

    Search for a program name 5.9.1.1 Teach-In Use this function to write a new program during sewing. Once the program has been saved, the parameters can be changed again in programming mode. Fig. 79: Teach-In Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 132 1 = On Value range Bartack at seam begin Can only be adjusted before the first On/Off stitch of a segment. ( p. 116) Value range Bartack at seam end On/Off ( p. 120) Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 133 • Discard seam: The window closes and the started seam is reset. • Append seam: The started seam is stored and a new seam is appended. • Finish teach: The program is saved and teach-in is fin- ished. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 134: Managing Seams

    Place tiles on the main screen of the program (grid), ( p. 94) Place information in the status bar of the program, ( p. 94). Exit Programming/Edit and return to the beginning of the program (in Automatic mode) Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 135: Editing The Segments Of A Seam

    (1) - Manage segments (5) - Parameters Segment Begin/ (2) - Parameters cross-segment Seam Begin (3) - Parameters Segment (6) - List of adjustable parameters (4) - Parameters Segment End/ Seam End Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 136: Managing Segments

    Value range Additional value fullness (+) The second value for the fullness can 06.0 – 16.0 be switched on using the buttons on push button panel or the tile on the control panel. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 137 The needle thread clamp is closed at On/Off the 1 stitch of the seam to ensure that the needle thread lies on the underside of the sewing material Value range Needle cooling Activate needle cooling. On/Off Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 138 For this reason, the stitch length can be adjusted to different material thicknesses by the software. Depending on the material thickness, Needle thread tension the needle thread tension can be adjusted to different material thicknesses by the software. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 139 Depending on the speed, the sewing Sewing foot pressure foot pressure can be adjusted at different speeds by the software. Function modules ( p. 115) Function modules 1-8 Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 140  The name of the program is displayed in the text field (1). To call up a program using a scan code: Call up Automatic Mode. Scan the code.  The program stored in the code is active. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 141 Value range Sewing foot lower position On/Off Value range t Clean 0000–5000 [ms] Duration for which the lens is blown clear with compressed air. The process takes place as the thread is cut. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 142 Value range Sewing foot lower position On/Off Value range Reset necessary On/Off It is only possible to resume sewing after changing the bobbin and confirming the message on the control panel. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 143 NOT switch to the base value for the parameter. Only after finishing the seam by cutting the thread is the base value for the parameter set again. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 144 On/Off 00.0 – 10.0 [mm] length should be used. Material thickness from 2. Value On Min. Material thickness Value range which the second stitch 00.0 – 10.0 [mm] length should be used. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 145 00.0 – 10.0 [mm] thread tension should be used. Material thickness from 2. Value On Min. Material thickness Value range which the second needle 00.0 – 10.0 [mm] thread tension should be used. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 146 00.0 – 10.0 [mm] stroke should start. Material thickness up to Max. material thickness Value range which the increase in sewing 00.0 – 10.0 [mm] foot pressure should occur. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 147 00.0 – 10.0 [mm] speed should start. Material thickness up to Max. material thickness Value range which the increase in 00.0 – 10.0 [mm] sewing speed should occur. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 148 NOT switch to the base value for the parameter. Only after finishing the seam by cutting the thread is the base value for the parameter set again. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 149 On/Off 0000 – 4000 [rpm] used. (depending on subclass) Speed from which the 2. Value Min. Speed Value range stitch length should be 0000 – 4000 [rpm] used. (depending on subclass) Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 150 (depending on subclass) Speed from which the 2. Value On Min. Speed Value range second needle thread 0000 – 4000 [rpm] tension should be used. (depending on subclass) Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 151 0000 – 4000 [rpm] (depending on subclass) Speed up to which the Max. increase in sewing foot Sewing speed Value range pressure should occur. 0000 – 4000 [rpm] (depending on subclass) Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 152: Setting The Seam Begin/Segment Begin Parameters

    The waiting time at the turning points (e.g. 0000 – 1000 [ms] for a change of sewing direction) is set at this point. A short waiting time in milliseconds should ensure consistent seam quality (ornamental-stitch bartack). Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 153 The stitch length Value range cannot be set individually – it corresponds 01 – 50 [stitches] to the stitch length of the normal start bartack. Number of bartack sections Value range 01 – 10 Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 154 • Scan again as RFID tags did not match: The Read & Compare found that the chips did not match. Please scan the same RFID tag as before. • Another scan required: Please scan the same RFID tag again. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 155: Setting The Segment Parameters

    The maximum (depending on subclass) sewing speed can be set in the software at the Technician level. Value range Positioning of the needle Position of the needle when sewing On/Off stops. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 156 After a signal was detected, sewing can continue automatically with the specifically set parameters. ( p. 158) Thread tension sensor mode (Access only after activation in the machine configuration) Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 157 Programming Commander DELTA Icon Parameter Settings Value range Seam Center Guide (only on 2-needle machines, optional On/Off additional equipment) Output ( p. 159) Segment Output 01–16 Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 158 An adjustment may be neces- sary depending on the application. The rollers can be adjusted separately. The input is in percent and will either increase or reduce the feed. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 159 If the function is inactive, nothing will happen. Value range Start after bartack On/Off Value range Start delay 0 – 9999 [mm] Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 160 Value range Allowed faulty TT values per seam If the specified maximum of allowed 000 – 100 faulty values is exceeded in the entire seam, the software outputs a warning. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 161: Setting The Segment End/Seam End Parameters

    Number of bartack sections A bartack consists of several sections. If 01 – 99 the sewing direction is changed, a new section is started. The number of sections in a bartack can be set here. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 162 If this function is active, the same needle On/Off thread tension is used for the bartack as the one set in Manual mode. If this function is deactivated, a custom input can be entered. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 163 (forwards – even number of sections) or against the sewing direction (backwards – odd number of sections), depending on the number of sections. Setting this parameter inverts the sewing direction of the bartack. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 164: Importing/Exporting Programs

    (depending on subclass) 5.10 Importing/exporting programs Programs cannot be imported or exported by the Default User. This process requires that the user be logged in as a technician, ( Service Instructions). Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 165: Performing A Software Update

    Once the control panel has been restarted, the machine can be used again. If you have not already done so, you can now remove the USB key. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 166 Programming Commander DELTA Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 167: Maintenance

    Operating hours Check the bobbins for wear and damage and  replace them if necessary Cleaning Removing sewing dust and thread residues  Lubricating Lubricating the machine head  Lubricating the hook  Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 168: Cleaning

    Sewing dust and thread residues can impair the operation of the machine. Clean the machine as described. NOTICE Property damage from solvent-based cleaners! Solvent-based cleaners will damage paintwork. Use only solvent-free substances for cleaning. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 169 If you wish to clean the machine with cleaning agents, do not use just any cleaner. To prevent damage to the surfaces, use the cleaner MONOCLEAN X400. Follow the instructions on how to use this cleaning agent to prevent damage to the machine. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 170: Lubricating

    The bearings are supplied from the oil reservoir. For topping off the oil reservoir, use only lubricating oil DA 10 or oil of equivalent quality with the following specifications: • Viscosity at 40°C: 10 mm • Flash point: 150°C Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 171: Lubricating The Machine Head

    If the oil level is below the minimum level marking (3): Pour oil through the refill opening (1) but no higher than the maxi- mum level marking (2). Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 172: Lubricating The Hook

     The blotting paper will show a thin strip of oil when sewing is complete. Fig. 85: Lubricating the hook ① (1) - Screw To lubricate the hook: Turn the screw (1): • counterclockwise: more oil is released • counterclockwise: more oil is released Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 173: Servicing The Pneumatic System

    Check the operating pressure on a daily basis. Fig. 86: Adjusting the operating pressure ① ② (1) - Pressure regulator (2) - Pressure gage To adjust the operating pressure: Pull the pressure regulator (1) up. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 174: Draining The Water-Oil Mixture

    Proper setting The water-oil mixture must not rise up to the level of the filter element (1). Check the level of the water-oil mixture (2) in the collection tray on a daily basis. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 175 Place the collection tray (2) under the drain screw (3). Loosen the drain screw (3) completely. Allow water to drain into the collection tray (2). Screw in the drain screw (3). Connect the machine to the compressed air supply. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 176: Cleaning The Filter Element

    Wash out the filter tray using benzine. Screw in the filter element (1). Screw in the water separator (2). Screw in the drain screw (3). 10. Connect the machine to the compressed air supply. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 177: Parts List

    Maintenance Parts list A parts list can be ordered from Dürkopp Adler. Or visit our website for further information at: www.duerkopp-adler.com Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 178 Maintenance Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 179: Setup

    Remove all transport locks before setting up the machine: • Lashing straps and wooden blocks from the machine head, the table and the stand • Supporting wedges between machine arm and throat plate Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 180: Assembling The Stand

    Important: Turn the adjusting wheel (3) so that the stand has even contact with the ground. * The stand parts for machines with a long arm have 2 cross members, other stand parts have 1 cross member. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 181: Assembling The Pedal And Setpoint Device

    Attach the pedal rod (1) with the ball sockets to the setpoint device (5) and to the pedal (4). Pull the pedal rod (1) to the correct length. Proper setting 10° inclination with pedal (4) released. Tighten the screw (2). Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 182: Tabletop

    (7) - Reel stand (4) - Oil pan (8) - Tilt sensor magnet To complete the tabletop: Screw the drawer (3) with the left-hand bracket to the under- side of the tabletop. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 183: Assembling The Tabletop To The Stand

    To assemble the tabletop to the stand: Place the tabletop on the head sections (1) of the inner bars. Use the screws (2) to fasten the tabletop at the screw holes of the head sections. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 184: To Adjust The Working Height

    The working height is continuously adjustable between 750 and 900 mm (clearance between the floor and upper edge of the tabletop). Fig. 93: To adjust the working height: ① (1) - Screws Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 185: Assembling The Control

    Use three screws (3) to screw the control box (2) in place under the tabletop. Clamp the power cable of the control (2) into the strain relief mechanism (1). Screw the strain relief mechanism (1) under the tabletop. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 186: Inserting The Machine Head

    NOTICE Property damage may occur! Cables may sustain damage and impair the operation of the machine. Always lay the cables so as not to create any chafing or pinching points. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 187 Guide the cables (3) through the tabletop with great care so as not to create any chafing or pinching points. Insert the machine head from above at an angle of 45°. Insert the upper hinge parts (2) into the rubber inlays (1). Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 188 (6) and (7) and the locking ring (8). Tighten the torsion spring (4) and clamp it behind the locking mechanism (3). Make sure nobody can be insured if the torsion spring inad- vertently recoils. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 189 Ensure that your hands are not jammed.  If the locking mechanism is engaged correctly, the machine head cannot be erected without pressing the lever below the tabletop. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 190: Bringing The Machine Head To A Vertical Position

    (1) - Lever To raise the machine head to a vertical position: Press the lever (1) in the direction of the arrow.  This deactivates the folding mechanism. Fold the machine into the tabletop. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 191: Possible Errors While Assembling The Locking Mechanism

    • the oil pan was not assembled correctly in the slot: Fig. 99: Possible errors while assembling the locking mechanism (1) • the locking mechanism does not have enough play: Fig. 100: Possible errors while assembling the locking mechanism (2) Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 192: Assembling The Tilt Sensor

    The magnet (2) and screws are in the bag that contains the bobbins. Screw the magnets (2) into the slot of the tabletop using the screws ( p. 262). Screw the magnet (2) in place opposite the sensor (1). Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 193: Changing The Handwheel

    The handwheel that ships with the machine is the large handwheel. The large handwheel can be replaced with the included small handwheel. Important When assembling the small handwheel, the included cover must be positioned above the handwheel and tightened on the machine. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 194 (2) in the pulley. Tighten the small handwheel (5) using the screws (3). Place the cover (6) and tighten it using the screws (7).  The handwheel has been changed. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 195: Assembling The Knee Button

    Guide the connecting cable (2) to the back between the oil pan and the control. Insert the plug of the knee button in the socket X 100 of the control unit. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 196: Assembling The Oil Extraction Line

    Tilt the machine head. Tighten the filter (1) inside the oil pan with the plastic adapter to the right. Insert the tube (2) of the oil extraction line into the plastic adapter. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 197: Assembling The Led Sewing Light

    • Sewing light transformer Fig. 106: Assembling the LED sewing light (1) ① ② (1) - Cover (2) - Cover To assemble the sewing light: Switch off the machine. Disassemble covers (1) and (2). Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 198 Screw the holder (5) to the head cover using the screw (4). Slide the sewing light (6) into the holder (5) and tighten it at the head cover using the clip (3). Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 199 Fig. 109: Assembling the LED sewing light (4)) ⑩ ⑫ ⑪ (10) - Cable (12) - Junction box (11) - Power cable Screw the junction box (12) under the tabletop, paying atten- tion to the length of the cables. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 200 12. Connect the cable (10) to the sewing light transformer as  shown in the wiring diagram ( Service Instructions). 13. Tighten the cover of the junction box (12) and lay the cables neatly. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 201: Electrical Connection

    Disconnect the power plug before establishing equipotential bonding. Ensure the power plug cannot be unintentionally reinserted. The grounding wire conducts away any electrostatic charges of the machine head and discharges them to the frame. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 202 To establish equipotential bonding, you need to assemble the necessary components to the connection on the control in the following order: Locking washer, ground cable of the machine head (3), ground cable of the motor (2), washer, nut. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 203: Connecting The Control

    Disconnect the power plug before connecting the control. Ensure the power plug cannot be unintentionally reinserted. To connect the control: Connect the control as specified in the wiring diagram ( p. 247). Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 204: Connecting The Sewing Light Transformer

    Property damage from oily compressed air! Oil particles in the compressed air can cause malfunctions of the machine and soil the sewing material. Ensure that no oil particles enter the compressed air supply. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 205 The pneumatic connection package is available under part number 0797003031. It consists of: • System connection hose (length 5 m, diameter 9 mm) • Hose connectors and hose clamps • Coupling socket and coupling plug Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 206: Assembling The Compressed Air Maintenance Unit

    Connect the machine hose (4) coming out of the machine head to the maintenance unit (3) at the top right. Connect the system connection hose (2) to the pneumatic system. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 207: Adjusting The Operating Pressure

    Pull the pressure regulator (1) up. Turn the pressure regulator until the pressure gage (2) indicates the proper setting: • Increase pressure = turn clockwise • Reduce pressure = turn counterclockwise Push the pressure regulator (1) down. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 208: Checking The Lubrication

    If this is the case, top off oil ( p. 169). 7.18 Performing a test run When setup is complete, perform a test run to check the function- ality of the machine. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 209: Decommissioning

    Remove residual oil from the oil pan using a cloth. Cover the control panel to protect it from soiling. Cover the control to protect it from soiling. Cover the entire machine if possible to protect it from contam- ination and damage. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 210 Decommissioning Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 211: Disposal

    When disposing of the machine, be aware that it consists of a range of different materials (steel, plastic, electronic components, etc.). Follow the national regulations when disposing of these materials. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 212 Disposal Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 213: Troubleshooting

    • Replace encoder • Replace sewing motor • Replace the control 1002 Error Sewing motor insulation • Check motor phase and PE for low- error impedance connection • Replace encoder • Replace sewing motor Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 214 • Replace the control • Replace motor • Replace encoder 1061 Error Sewing motor overload / • Check selection of class overvoltage /overcurrent • Replace the control • Replace motor • Replace encoder Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 215 • Check position thread lever at top dead center 1302 Error Failure with sewing motor • Check Service Stop current • Check for stiff movement • Replace encoder • Replace motor Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 216 Stepper card X30 init position • Check for stiff movement not found (Stitch length) • Replace encoder • Replace motor 2176 Error Stepper card X30 not • Replace the control enabled (Stitch length) Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 217 Stepper card X40 stepper • Check for stiff movement motor blockage 2221 Error Stepper card X40 encoder • Connect encoder cable to the control, use plug (Sub-D, 9-pin) not correct connection connected Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 218 • Replace encoder • Replace motor 2278 Error Stepper card X40 encoder • Replace encoder failure (Foot lifting) 2279 Error Stepper card X40 Current • Replace the control sensor failure (Foot lifting) Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 219 2330 Error Stepper card X50 not • Perform software update responding • Replace the control 2331 Error Stepper card X50 • Perform software update initialization failure • Check selection of class Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 220 • Check the wiring in the machine distribu- tor and change it if necessary 2381 Error Stepper card X50 reference • Check for stiff movement drive failure (Foot stroke) • Replace encoder • Replace motor Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 221 • Check selection of class overload/overvoltage/over- • Replace the control current (Edge guide) • Replace encoder • Replace stepper motor 2473 Error Stepper card X60 Sewing • Replace the control motor encoder not connected (Edge guide) Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 222 Stepper card X60 reference • Check for stiff movement drive failure (Edge guide) • Replace encoder • Replace motor 2501 Error Stepper card X70 reference • Check reference sensor drive timeout (Upper puller) Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 223 (Upper puller) 2577 Error Stepper card X70 overload • Check for stiff movement (Upper puller) • Replace encoder • Replace motor 2578 Error Stepper card X70 encoder • Replace encoder failure (Upper puller) Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 224 Stepper card X80 flywheel • Check stepper motor 6 for stiff movement position not found (Bottom puller) 2630 Error Stepper card X80 not • Perform software update responding (Bottom puller) • Replace the control Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 225 Error Stepper card X80 reference • Check for stiff movement drive failure (Bottom puller) • Replace encoder • Replace motor 2683 Error Stepper card X80 overcurrent • Replace the control (Bottom puller) Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 226 • Replace the control 3104 Warning Pedal is not in position 0 • When switching the control on, take your foot off the pedal 3109 Warning Operation lock • Check tilt sensor on machine Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 227 Skip stitch monitor • The sensor of the skip stitch monitor detected during the sewing process that the loop of the needle thread was not taken up, resulting in a “skip stitch”. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 228 • Check machine ID port • Reset or machine class change necessary 4907 Information Not in translation table • Reset or machine class change necessary 4908 Information Not in translation table • Reset necessary Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 229 Information No valid data on external • Software update EEprom (internal data struc- tures are not compatible with the external data storage device) 6361 Information No external EEprom con- • Connect machine ID nected Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 230 Error Stepper Puller Top stepper • Check for stiff movement motor blockage 8106 Error Stepper Puller Top encoder • Connect encoder cable to the control plug not connected • Use correct connection Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 231 • Replace motor 8127 Error Stepper Puller Top encoder • Connect encoder cable to the control failure • Use correct connection 8128 Error Stepper Puller Top Current • Replace the control sensor failure Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 232 • Perform software update responding • Replace the control 8159 Error Stepper Puller Bottom not • Perform software update responding • Replace the control 8162 Error Stepper Puller Bottom • Check for stiff movement overcurrent Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 233 • Replace encoder • Replace motor 8181 Error Stepper Puller Bottom • Replace the control overcurrent 8182 Error Stepper Puller Bottom • Perform software update parameter initialization • Check selection of class Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 234 No thread detected • Check the thread • Check connection cables • Replace sensor 9240 Warning No thread tension sensor • Check sensor detected (right) • Check connection cables • Replace thread tension sensor Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 235 • Check connection cables not connected • Perform software update • Replace PCB 9351 Error Lower machine head pcb is • Check connection cables not connected • Perform software update • Replace PCB Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 236 • Switch off the control 9913 Warning Empty bobbin • Please insert a full bobbin 9914 Warning Reset • Remove USB key! 9915 Warning Please Wait! • Please wait and do not remove USB key Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 237 Information Continue with actual value? • Shall the bobbin winder continue with the actual value (Press YES), or shall the bobbin winder restart with a new bobbin (Press NO)? 9934 Warning Tilt sensor active • Tilt sensor active Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 238 Please recalibrate the needle thread tension: recalibrated • Calibrate the needle thread tension with parameter T 62 05 • Additionally on two needle machines: cal- ibrate the left needle thread tension with parameter T 62 06 Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 239 9963 Warning Please Wait! • Please wait for the ongoing operation to be finished 9964 Warning Edge Guide in Wrong • Edge Guide must be in the right position Position Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 240 There is an increased risk of the edge guide colliding with other components of the machine. 9978 Information • Poka Yoke Function 1 The system is waiting for a release of Poka Yoke Function 1. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 241 Information • Poka Yoke Function 3 The system is waiting for a release of Poka Yoke Function 3. 9981 Information • Poka Yoke Function 4 The system is waiting for a release of Poka Yoke Function 4. Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 242: Errors In Sewing Process

    ( p. 40). Thread-guiding parts, such Check threading path as thread guides, are ( p. 25). sharp-edged Throat plate or hook have Have parts reworked by been damaged by the qualified specialists needle Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 243 ( p. 25,  p. 38). threaded correctly Needle Needle thickness is unsuit- Use recommended needle breakage able for the sewing mate- thickness ( p. 244). rial or the thread Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 244 Troubleshooting Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 245: Technical Data

    • Without sewing material Class: D887-160922-01 LpA = 75,5 dB (A); KpA = 2,5 dB (A) with • Stitch length: 6.0 mm • With sewing foot lifted • Speed: 1200 rpm • Without sewing material Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 246: Data And Characteristic Values

    Speed on delivery 2500 [min Mains voltage 230 V Mains frequency [Hz] 50/60 Operating pressure [bar] (Compressed air only required in combination with optional additional equipment) Length [mm] Width [mm] Height [mm] Weight [kg] Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 247: Requirements For Fault-Free Operation

    Technical data 11.2 Requirements for fault-free operation Compressed air quality must conform to ISO 8573-1: 2010 [7:4:4]. Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 248 Technical data Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 249: Appendix

    Appendix 12 Appendix 12.1 Wiring diagram Fig. 116: Wiring diagram Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 250 Appendix Fig. 117: Wiring diagram Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 251 Appendix Fig. 118: Wiring diagram Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 252 Appendix Fig. 119: Wiring diagram Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 253 Appendix Fig. 120: Wiring diagram Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 254 Appendix Fig. 121: Wiring diagram " Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 255 Appendix Fig. 122: Wiring diagram Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 256 Appendix Fig. 123: Wiring diagram Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 257 Appendix Fig. 124: Wiring diagram Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 258 Appendix Fig. 125: Wiring diagram Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 259 Appendix Fig. 126: Wiring diagram Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 260 Appendix Fig. 127: Wiring diagram Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 261 Appendix Fig. 128: Wiring diagram Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 262 Appendix Fig. 129: Wiring diagram Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 263 Appendix Fig. 130: Wiring diagram Operating Instructions D887 e-con - 00.0 - 11/2023...

  • Page 264: Tabletop Drawings

    Appendix 12.2 Tabletop drawings Fig. 131: Tabletop Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 265 Appendix Fig. 132: Tabletop Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 266 Appendix Fig. 133: Tabletop Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 267 Appendix Fig. 134: Tabletop Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 268 Appendix Fig. 135: Tabletop cutout Operating Instructions D887 e-con - 00.0 - 11/2023...
  • Page 270 DÜRKOPP ADLER GmbH Potsdamer Str. 190 33719 Bielefeld Germany Phone: +49 (0) 521 925 00 Email: service@duerkopp-adler.com www.duerkopp-adler.com...

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