Dürkopp Adler beisler 2111-7 Operating Instructions Manual
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Dürkopp Adler beisler 2111-7 Operating Instructions Manual

Dürkopp Adler beisler 2111-7 Operating Instructions Manual

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2111-7
Operating Instructions

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Summary of Contents for Dürkopp Adler beisler 2111-7

  • Page 1 2111-7 Operating Instructions...
  • Page 2 IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE All rights reserved. Property of Dürkopp Adler GmbH and protected by copyright. Any reuse of these contents, including extracts, is prohibited without the prior written approval of Dürkopp Adler GmbH. Copyright © Dürkopp Adler GmbH 2022...

  • Page 3: Table Of Contents

    Table of Contents About these instructions ............3 For whom are these instructions intended?........3 Representation conventions – symbols and characters ....3 Other documents ................5 Liability..................5 Safety ................... 7 Basic safety instructions ............... 7 Signal words and symbols used in warnings ........ 8 Machine description ..............
  • Page 4 Table of Contents Removing the transport locks ............. 43 Aligning the stand ............... 44 Electrical connection..............45 Pneumatic connection ..............46 7.6.1 Assembling the compressed air maintenance unit ..... 46 7.6.2 Adjusting the operating pressure..........47 Performing a test run ..............48 Decommissioning..............

  • Page 5: About These Instructions

    About these instructions About these instructions These instructions have been prepared with utmost care. They contain information and notes intended to ensure long-term and reliable opera- tion. Should you notice any discrepancies or if you have improvement requests, then we would be glad to receive your feedback through Customer Service (...
  • Page 6 About these instructions Steps to be performed when operating the machine (sewing and equipping) Steps to be performed for service, maintenance, and installation Steps to be performed via the software control panel The individual steps are numbered: First step Second step The steps must always be followed in the specified order.

  • Page 7: Other Documents

    About these instructions 1.3 Other documents The machine includes components from other manufacturers. Each man- ufacturer has performed a hazard assessment for these purchased parts and confirmed their design compliance with applicable European and na- tional regulations. The proper use of the built-in components is described in the corresponding manufacturer's instructions.
  • Page 8 About these instructions Operating Instructions 2111-7 - 01.0 - 08/2022...

  • Page 9: Safety

    Safety Safety This chapter contains basic information for your safety. Read the instruc- tions carefully before setting up or operating the machine. Failure to do so can result in serious injury and property damage. 2.1 Basic safety instructions The machine may only be used as described in these instructions. These instructions must be available at the machine's location at all times.

  • Page 10: Signal Words And Symbols Used In Warnings

    Safety Check the machine during operating for any externally visible damage. Operation Stop working if you notice any changes to the machine. Report any chang- es to your supervisor. Do not use a damaged machine any further. Safety equipment should not be disassembled or deactivated. If it is es- Safety equipment sential to disassemble or deactivate safety equipment for a repair opera-...
  • Page 11 Safety Symbol Type of danger Puncture Crushing Environmental damage Examples of the layout of warnings in the text: Examples DANGER Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that will result in serious injury or even death if ignored.
  • Page 12 Safety CAUTION Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that could result in environmental damage if ignored. NOTICE Type and source of danger! Consequences of non-compliance.

  • Page 13: Machine Description

    Machine description Machine description 3.1 Components of the machine Fig. 1: Components of the machine ① ⑰ ⑯ ⑮ ② ⑭ ③ ④ ⑬ ⑤ ⑫ ⑪ ⑥ ⑦ ⑧ ⑨ ⑩ (1) - Reel stand (10) - Pedal machine cycle (2) - Transport stamp (11) - Control (3) - Main clamp...

  • Page 14: Proper Use

    Machine description 3.2 Proper use WARNING Risk of injury from live, moving and cutting parts as well as from sharp parts! Improper use can result in electric shock, crushing, cutting and punctures. Follow all instructions provided. NOTICE Non-observance will lead to property damage! Improper use can result in material damage at the machine.

  • Page 15: Declaration Of Conformity

    Machine description 3.3 Declaration of Conformity The machine complies with European regulations ensuring health, safety, and environmental protection as specified in the declaration of conformity or in the declaration of incorporation. Operating Instructions 2111-7 - 01.0 - 08/2022...
  • Page 16 Machine description Operating Instructions 2111-7 - 01.0 - 08/2022...

  • Page 17: Operation

    Operation Operation The operating sequence consists of several different steps. Fault-free operation is necessary in order to achieve a good sewing result. 4.1 Switching on and off the machine Fig. 2: Switching on and off the machine ① (1) - Main switch To switch on the machine: 1.

  • Page 18: Function Sequences

    Operation 4.3 Function sequences WARNING Risk of injury from sharp and moving parts! Puncture or crushing possible. The machine is driven by electric motors and by compressed air. KEEP HANDS AWAY from machine during machine operation. KEEP HANDS AWAY from the operating range of the needle.
  • Page 19 Operation Positioning and aligning Fig. 3: Sewing on pocket facing (1), positioning and aligning ① ② (1) - Revolver (2) - Adjusting wheel The stitch width depends on the thickness of the fabric. The thicker the sewing material used, the wider the stitch width. You use the adjusting wheel (2) to determine the maximum fabric thickness of the pocket facing.
  • Page 20 Operation Fig. 4: Sewing on pocket facing (2), positioning and aligning ⑥ ⑤ ④ ③ ③ ④ ⑤ ⑥ ⑦ (3) - Stop rail (6) - Pick-up plate (4) - Pocket facing (7) - Pocket bag (5) - Marking The pocket facing (4) is lined up at the stop rail (3) of the pick-up plate (6). The exact alignment to the pocket bag (7) is indicated by a marking (5) on the pick-up plate.
  • Page 21 Operation Edge folding and pickup of the pocket facing Fig. 5: Sewing on the pocket facing (3), edge folding and pickup of the pocket facing ⑧ ⑨ ⑦ ⑩ ⑥ ⑧ ⑥ ⑨ ⑦ ⑩ ④ ⑤ (4) - Pocket facing (8) - Folder (5) - Marking (9) - Marking...
  • Page 22 Operation Labeling Fig. 6: Sewing on the pocket facing (4), labeling ⑪ ⑫ ⑬ (11) - Laser (13) - Pocket bag (12) - Labels Simple labels (12) are positioned manually with the pocket bag (13). The exact line-up position of the labels (12) is marked with the reticle of the laser (11).
  • Page 23 Operation The machine can be equipped with an automatic label feed system (14) for folded labels (16). The automatic label feed system (14) is activated with a pedal, while the magazine (15) is supplied manually. The automatic label feed system (14) is an integral part of the machine cycle and controlled by the selectable operating mode.

  • Page 24: Switches And Pedals

    Operation The thread supply and the thread feed to the sewing head are monitored by the sensors needle thread monitor and remaining thread monitor. The reel stand can hold 2 thread reels. After being stitched down, the sewing piece (21) is blown even and trans- ported to the stacker by the transport stamp (19).

  • Page 25: Aligning Sewing Pieces

    Operation 4.5 Aligning sewing pieces Fig. 10: Aligning sewing pieces ① ② ⑩ ③ ⑨ ④ ⑧ ⑤ ⑦ ⑥ (1) - Laser (6) - Magazine (2) - Reticle (7) - folded label (3) - Label (8) - Line-up position (4) - Pocket bag (9) - Line-up position (5) - Label feed...

  • Page 26: Quick Stitch Width Adjustment (Stitch Width Adjustment)

    Operation 4. Align the reticle (2) of the laser (1) with the desired position of the label (3). 5. If the machine is equipped with an automatic label feed system, insert a folded label (7) into the magazine (6). 4.6 Quick stitch width adjustment (stitch width adjustment) Fig.

  • Page 27: Controlling The Machine Cycle

    Operation 4.7 Controlling the machine cycle Fig. 12: Controlling the machine cycle ① ② (1) - Pedal label feed system (2) - Pedal machine cycle The complete process of the seam programs is controlled by using the pedals label feed system (1) and machine cycle (2). The machine cycle can be started in 4 different sequences (Mode 00, Mode 01, Mode 02, and Mode 03).

  • Page 28: Controlling The Machine Cycle In Mode 01

    Operation 4. Release the pedal.  The further machine cycle is fully automatic. • The pocket bag clamp closes. • The folder places the pocket facing onto the pocket bag. • The main clamp picks up the sewing pieces and transports them to the sewing head.

  • Page 29: Controlling The Machine Cycle In Mode 02

    Operation Information When the sewing pieces have been transported to the sewing head, the next pocket facing can be lined up. The Machine cycle pedal remains deactivated until the main clamp reach- es its start position. After that, the next machine cycle can be started. 4.7.3 Controlling the machine cycle in Mode 02 To control the machine cycle in Mode 02: 1.

  • Page 30: Initialize Loading Process

    Operation 4.8 Initialize loading process This function depends on the start mode of the machine cycle. It refers only to machine movements that can be performed before the automatic cycle. To initialize the loading process: 1. Press the key.  The machine movements are immediately reset to the initial position by the activation command.

  • Page 31: Standard Sewing Programs

    Operation 4.11 Standard sewing programs Factory-programmed seam programs Seam program M 01 M01: 01 Pocket facing → Close edge → Edge via photocell M01: 02 Pocket facing front trouser component RIGHT 1.→ Edge via seam length measurement 2.→ Edge via photocell M01: 03 Pocket facing front trouser component LEFT 1.→...
  • Page 32 Operation Operating Instructions 2111-7 - 01.0 - 08/2022...

  • Page 33: Programming

    Programming Programming FIg. 13: Programming ② ① ⑬ ⑫ ⑩ ⑨ ⑪ ③ ⑧ ④ ⑤ ⑥ ⑦ (1) - Seam program description (8) - Slot for memory stick (2) - Seam symbol (9) - Numeric keypad (3) - Submenu bar (10) - Display (4) - Icon bar (11) - Seam description...

  • Page 34: Selecting A Seam Program

    Programming The numeric keypad (9) is used to enter all changeable number values. By pressing the key , you can request the desired seam programs. By pressing the key , you can request submenus, confirm inputs and exit the programming mode. Pressing the arrow keys (7) will move the cursor one line up or down in the selected menu.

  • Page 35: Activating Additional Seam Numbers

    Programming To select a seam program: 1. Select a seam program on the control panel. 2. Press the key 3. Use the numeric keypad to enter the desired seam program (01 - 06).  The selected program is activated immediately. 4.

  • Page 36: Activating The Needle Thread Clamp

    Programming 5.4 Activating the needle thread clamp Before the first start of a seam program, the needle thread clamp must be activated to protect the needle thread from being pulled out of the needle when the machine cycle starts. To activate the needle thread clamp: 3.

  • Page 37: Maintenance

    Maintenance Maintenance WARNING Risk of injury from sharp parts! Punctures and cutting possible. Prior to any maintenance work, switch off the machine or set the machine to threading mode. WARNING Risk of injury from moving parts! Crushing possible. Prior to any maintenance work, switch off the machine or set the machine to threading mode.

  • Page 38: Cleaning

    Maintenance 6.1 Cleaning WARNING Risk of injury from flying particles! Flying particles can enter the eyes, causing injury. Wear safety goggles. Hold the compressed air gun so that the particles do not fly close to people. Make sure no particles fly into the oil pan. NOTICE Property damage from soiling! Sewing dust and thread residues can impair the operation of...

  • Page 39: Lubricating

    Maintenance 6.2 Lubricating CAUTION Risk of injury from contact with oil! Oil can cause a rash if it comes into contact with skin. Avoid skin contact with oil. If oil has come into contact with your skin, wash the affected areas thoroughly. NOTICE Property damage from incorrect oil! Incorrect oil types can result in damage to the machine.

  • Page 40: Servicing The Pneumatic System

    Maintenance 6.3 Servicing the pneumatic system 6.3.1 Adjusting the operating pressure NOTICE Property damage from incorrect adjustment! Incorrect operating pressure can result in damage to the machine. Ensure that the machine is only used when the operating pressure is set correctly. Proper setting Refer to the Technical Data (...

  • Page 41: Draining The Water-Oil Mixture

    Maintenance 6.3.2 Draining the water-oil mixture NOTICE Property damage from excess liquid! Too much liquid can result in damage to the machine. Drain liquid as required. The collection tray (2) of the pressure regulator will show accumulation of a water-oil mixture. Proper setting The water-oil mixture must not rise up to the level of the filter element (1).

  • Page 42: Cleaning The Filter Element

    Maintenance 6.3.3 Cleaning the filter element NOTICE Damage to the paintwork from solvent-based cleaners! Solvent-based cleaners damage the filter. Use only solvent-free substances for washing out the filter tray. Fig. 17: Cleaning the filter element ① ② ③ (1) - Filter element (3) - Drain screw (2) - Collection tray To clean the filter element:...

  • Page 43: Parts List

    Maintenance 6.4 Parts list A parts list can be ordered from Dürkopp Adler. Or visit our website for further information at: www.duerkopp-adler.com Operating Instructions 2111-7 - 01.0 - 08/2022...
  • Page 44 Maintenance Operating Instructions 2111-7 - 01.0 - 08/2022...

  • Page 45: Setup

    Setup Setup WARNING Risk of injury from cutting parts! Cutting injuries may be sustained while unpacking and setting up the machine. Only qualified specialists may set up the machine. Wear safety gloves. WARNING Risk of injury from moving parts! Crushing injuries may be sustained while unpacking and setting up the machine.

  • Page 46: Aligning The Stand

    Setup 7.4 Aligning the stand WARNING Risk of injury from moving parts! The tabletop can sink under its own weight when the screws on the stand bars are loosened. Crushing possible. Ensure that your hands are not jammed when loosening the screws. CAUTION Risk of musculoskeletal damage from incorrect setting!

  • Page 47: Electrical Connection

    Setup Adjusting the working height To adjust the working height: 1. Use a stacker or lifting carriage to lift the machine. To do so, position the stacker or lifting carriage at the lift points (arrows) below the cross members. Important If the machine is equipped with optional transport rollers, release brakes before lifting.

  • Page 48: Pneumatic Connection

    Setup 7.6 Pneumatic connection NOTICE Property damage from oily compressed air! Oil particles in the compressed air can cause malfunctions of the machine and soil the sewing material. Ensure that no oil particles enter the compressed air supply. NOTICE Property damage from incorrect adjustment! Incorrect system pressure can result in damage to the machine.

  • Page 49: Adjusting The Operating Pressure

    Setup To assemble the compressed air maintenance unit: 1. Connect the pressure hose with push-in plug (1) to the on-site terminal unit. 2. Open the compressed air supply. Order Proceed by carrying out the following adjustment: 1. Adjust the operating pressure. 7.6.2 Adjusting the operating pressure NOTICE Property damage from incorrect operating pressure!

  • Page 50: Performing A Test Run

    Setup 7.7 Performing a test run When setup is complete, perform a test run to check the functionality of the machine. Operating Instructions 2111-7 - 01.0 - 08/2022...

  • Page 51: Decommissioning

    Decommissioning Decommissioning WARNING Risk of injury from a lack of care! Serious injuries may occur. ONLY clean the machine when it is switched off. Allow ONLY trained personnel to disconnect the machine. CAUTION Risk of injury from contact with oil! Oil can cause a rash if it comes into contact with skin.
  • Page 52 Decommissioning Operating Instructions 2111-7 - 01.0 - 08/2022...

  • Page 53: Disposal

    Disposal Disposal CAUTION Risk of environmental damage from improper disposal! Improper disposal of the machine can result in serious environmental damage. ALWAYS comply with the national regulations regarding disposal. The machine must not be disposed of in the normal household waste. The machine must be disposed of in a suitable manner in accordance with all applicable national regulations.
  • Page 54 Disposal Operating Instructions 2111-7 - 01.0 - 08/2022...

  • Page 55: Troubleshooting

    Troubleshooting 10 Troubleshooting 10.1 Customer Service Contact for repairs and issues with the machine: Dürkopp Adler GmbH Potsdamer Str. 190 33719 Bielefeld, Germany Tel. +49 (0) 180 5 383 756 Fax +49 (0) 521 925 2594 Email: service@duerkopp-adler.com Internet: www.duerkopp-adler.com 10.2 Messages of the software Please contact customer service if an error occurs that is not described here.
  • Page 56 Troubleshooting Code Meaning Remedial action Error 06 Clamp slide not positioned Check sensor connection Step pulses not valid correctly to clamp motor; check con- necting cable between adapter board 9020020 and I/O module 9020013; replace adapter board 9020020 Error 07 No step pulses from clamp Check connection to clamp No step pulses from clamp...
  • Page 57 Troubleshooting Code Meaning Remedial action Error 16 ES08 (folder at left stop) Check ES08 (input); check Folder not left does not switch or switches mechanical components for too late easy movement Error 21 ES05 (clamp movement side- Check ES05 (input); check Clamp not sideways ways) does not switch or mechanical components for...
  • Page 58 Troubleshooting Code Meaning Remedial action Error 34 Needle not in upper rest posi- Check sewing motor and Needle not up tion; when the error message synchronizer; check connec- is issued, the control tion between 9020013 and attempts once more to move sewing motor;...

  • Page 59: Errors In Sewing Process

    Troubleshooting 10.3 Errors in sewing process Error Possible causes Remedial action Unthreading at seam Needle thread tension is Check needle thread tension beginning too firm Thread breaking Needle thread and hook Check threading path thread have not been threaded correctly Needle is bent or sharp- Replace needle edged...
  • Page 60 Troubleshooting Error Possible causes Remedial action Loose stitches Thread tensions are not Check thread tensions adjusted to the sewing material, the sewing material thickness or the thread used Needle thread and hook Check threading path thread have not been threaded correctly Needle breakage Needle thickness is Use recommended needle...

  • Page 61: Technical Data

    Technical data 11 Technical data 11.1 Data and characteristic values Technical data Unit Class Type of stitches Hook type Horizontal hook, small Number of needles Needle system Needle strength [Nm] 70 - 120 Thread strength [Nm] max. 30/3 Stitch length [mm] 1 - 5 Stitch length on delivery...
  • Page 62 Technical data Operating Instructions 2111-7 - 01.0 - 08/2022...
  • Page 64 DÜRKOPP ADLER GmbH Potsdamer Str. 190 33719 Bielefeld Germany Phone: +49 (0) 521 925 00 Email: service@duerkopp-adler.com www.duerkopp-adler.com...

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