Dürkopp Adler D869 e-con Operating Instructions Manual
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Dürkopp Adler D869 e-con Operating Instructions Manual

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Summary of Contents for Dürkopp Adler D869 e-con

  • Page 1 Operating Instructions D869 e-con...
  • Page 2 IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE All rights reserved. Property of Dürkopp Adler GmbH and protected by copyright. Any reuse of these contents, including extracts, is prohibited without the prior written approval of Dürkopp Adler GmbH. Copyright © Dürkopp Adler GmbH 2023...

  • Page 3: Table Of Contents

    Programming Commander DELTA ..........51 Control panel Commander DELTA............51 Navigating the Commander DELTA control panel ......52 5.2.1 Symbols and tiles ................53 5.2.2 Entering values..................54 5.2.3 Navigating the burger menu ..............55 Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 4 6.2.2 Lubricating the hook ................142 Servicing the pneumatic system............143 6.3.1 Adjusting the operating pressure............143 6.3.2 Draining the water-oil mixture............144 6.3.3 Cleaning the filter element..............146 Parts list..................... 147 Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 5 Messages of the software ..............183 10.3 Errors in sewing process ..............204 Technical data ................. 207 11.1 Data and characteristic values ............207 11.2 Requirements for fault-free operation..........208 Appendix ..................209 Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 6 Table of Contents Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 7: About These Instructions

    Specifically, the chapter Setup ( p. 149) is important for specialists. Service Instructions are supplied separately. With regard to minimum qualification and other requirements to be met by personnel, please also follow the chapter Safety ( p. 9). Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 8: Representation Conventions - Symbols And Characters

    Lists are marked by bullet points. Result of performing an operation  Change to the machine or on the display/control panel. Important Special attention must be paid to this point when performing a step. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 9: Other Documents

    Each manufacturer has performed a hazard assessment for these purchased parts and confirmed their design compliance with applicable European and national regulations. The proper use of the built-in components is described in the corresponding manufacturer's instructions. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 10: Liability

    This will ensure any claims against the transport company. Report all other complaints to Dürkopp Adler immediately after receiving the product. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 11: Safety

    The power plug may only be assembled to the power cable by qualified specialists. Obligations Follow the country-specific safety and accident prevention regu- of the operator lations and the legal regulations concerning industrial safety and the protection of the environment. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 12: Signal Words And Symbols Used In Warnings

    Signal words Signal words and the hazard they describe: Signal word Meaning DANGER (with hazard symbol) If ignored, fatal or serious injury will result WARNING (with hazard symbol) If ignored, fatal or serious injury can result Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 13 NOTICE (without hazard symbol) If ignored, property damage can result Symbols The following symbols indicate the type of danger to personnel: Symbol Type of danger General Electric shock Puncture Crushing Environmental damage Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 14 Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that could result in moderate or minor injury if the warning is ignored. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 15 Type and source of danger! Consequences of non-compliance. Measures for avoiding the danger.  This is what a warning looks like for a hazard that could result in environmental damage if ignored. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 16 Safety Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 17: Machine Description

    (2) - Favorite buttons (7) - Winder (motor driven) (3) - Jog dial (8) - Oil level indicator (4) - Push buttons (9) - Control panel Commander Delta (5) - Service Stop button Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 18: Proper Use

    DIN EN 60204-31. Only authorized persons may work on the machine. Dürkopp Adler cannot be held liable for damages resulting from improper use. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 19: Declaration Of Conformity

    Machine description Declaration of Conformity The machine complies with European regulations ensuring health, safety, and environmental protection as specified in the declara- tion of conformity or in the declaration of incorporation. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 20 Machine description Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 21: Operation

    Complete the following steps in preparation of sewing before starting to work: • Inserting or changing the needle • Threading the needle thread • Threading or winding the hook thread • Adjusting the thread tensions Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 22: Switching On And Off The Machine

     Control and control panel shut down and are set to standby; the button (1) illuminates red. If necessary, press the switch (2) on the rear of the control to position O.  The machine is no longer set to standby. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 23: Switching On And Off The Sewing Lights

    You can assign functions to the buttons via software at the control panel (Burger menu - Settings - User Configuration - Smart keys configuration). Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 24: Inserting Or Changing The Needle

    Set the distance to the hook tip after inserting a needle with a different strength. 4.4.1 In 1-needle machines Fig. 4: Inserting or changing the needle ① ② ③ ④ (1) - Needle bar (3) - Groove (2) - Screw (4) - Hook Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 25 An incorrect hook clearance can cause the following disturbances: • Changing to a thinner needle: • Skip stitches • Thread damage • Changing to a thicker needle: • Damage to the hook tip • Damage to the needle Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 26: In 2-Needle Machines

    (4). As viewed from the operator level, the groove (3) of the left needle must point to the left, while the groove (3) of the right needle must point to the right. Tighten the screw (2). Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 27: Threading The Needle Thread

    Commander Delta control panel of the machine. To start the instructional video: Switch on the machine. Click on the tile on the control panel.  A window opens named Threading: one needle. The instructional video starts automatically. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 28: In 1-Needle Machines

    ① ⑦ ⑥ ⑤ ④ ② ③ (1) - Tube (5) - Front tensioner (2) - Thread tensioning spring (6) - Rear tensioner (3) - Hook (7) - Pretension (4) - Pin Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 29 Fig. 7: Threading the needle thread (2) ⑥ ⑤ (5) - Front tensioner (6) - Rear tensioner Feed the thread over the hook (3) before feeding it clockwise through the thread tensioning spring (2) from below. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 30 Insert the thread from the right to the left through the lower guide of the thread lever (12). 10. Insert the thread through the upper thread guide (10). 11. Insert the thread through a hole in the lower thread guide (9). Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 31 If the loose thread end is too long, the thread may be caught by the hook and cause a disturbance. If the loose thread end is too short, the machine cannot start sewing. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 32: In 2-Needle Machines

    Fit the thread reels on the reel stand. The unwinding bracket must stand directly above the thread reels. Feed the threads from the rear to the front through the thread guides on the unwinding bracket. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 33 (16) - Pretension To thread the right needle thread: Insert the thread from the top and guide it through the tube (1). Feed the thread counterclockwise from the tube (1) around the pretension (16). Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 34 If the loose thread end is too long, the thread may be caught by the hook and cause a disturbance. If the loose thread end is too short, the machine cannot start sewing. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 35 (8) - Thread guide To thread the right needle thread: Insert the thread from the top and guide it through the tube (1). Feed the thread counterclockwise from the tube (1) around the pretension (15). Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 36 If the loose thread end is too long, the thread may be caught by the hook and cause a disturbance. If the loose thread end is too short, the machine cannot start sewing. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 37: Winding The Hook Thread

    Fit the thread reel on the reel stand. The unwinding bracket must stand directly above the thread reel. Feed the thread from the rear to the front through the thread guide on the unwinding bracket. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 38 (1). Feed the thread to the left through the thread guide (3). Feed the thread from the left to the right through the bottom- most hole of the thread guide (3). Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 39 Bobbin Wind mode in Manual mode ( p. 102). 12. Pull off the full bobbin. 13. Tear off the thread behind the knife (6). 14. Insert the full bobbin into the hook ( p. 38). Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 40: Changing The Bobbin

    Fig. 16: Changing the bobbin (1) ⑥ ⑤ ① ② ③ ④ (1) - Slot (4) - Slot (2) - Guide (5) - Bobbin (3) - Tension spring (6) - Bobbin case retainer Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 41 Each of the bobbins has a thread supply groove that is embedded in the bobbin core. Insert the bobbin in the hook in such a way that the thread supply groove faces down. Otherwise, the remaining thread monitor will not work. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 42: Thread Tension

    4.8.1 Adjusting the needle thread tension The needle thread tension can only be set using the software of the Commander Delta; for detailed information, refer to the chapter Programming ( p. 51). Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 43: Adjusting The Hook Thread Tension

    (2). To adjust the hook thread tension: Turn the screw (2). • Increase the hook thread tension: Turn screw (2) clockwise • Reduce the hook thread tension: Turn screw (2) counterclockwise Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 44: Adjusting The Needle Thread Regulator

    • To increase the tension: Slide the needle thread regulator (1) to the right • To reduce the tension: Slide the needle thread regulator (1) to the left Tighten the screw (2). Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 45: Lifting The Sewing Feet

     The machine stops and lifts the sewing feet. The sewing feet remain up as long as the pedal is pressed halfway back. Press the pedal (1) fully back.  Thread cutting is activated, and the sewing feet are raised. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 46: Sewing Backwards With The Stitch Regulator (Optional)

    ① (1) - Stitch regulator Slowly push the stitch regulator (1) down.  The stitch length becomes smaller. In the lower end position, the machine sews backwards with the set stitch length. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 47: Setting Quick Stroke Adjustment (Optional)

    Needle thread tension (4) - Bartack suppression (7) - fully customizable button Activating a function To activate a function key: Press the desired button.  Function is activated. The button lights up. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 48 When this button is selected, the machine sews with the programmed additional thread tension. Fully customizable The button is fully customizable. The machine comes configured so that a press of the button will switch on the underarm lighting. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 49: Assigning A Function To The Favorite Buttons

    Fig. 24: Assigning a function to the favorite buttons ① (1) - Favorite buttons You can assign any functions you require to the favorite buttons. You can define the settings in the software ( p. 51). Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 50: Sewing

    • Press the pedal halfway back (position -1) the sewing The sewing feet are lifted. material • Position the sewing material. • Release the pedal. Sewing feet are lowered onto the sewing material. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 51 • Press the pedal fully back (position -2) and keep it seam and there. remove End bartack is sewn, and thread is cut (if set). the sewing Machine stops. material Needle up, sewing feet down. • Remove the sewing material. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 52 Operation Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 53: Programming Commander Delta

    Information If a value is entered that is not within the specified value range, the software will automatically adopt the limit value which is closest to your entry from the value range. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 54: Navigating The Commander Delta Control Panel

    (2). You customize the information using the control panel settings,  p. 76. Fig. 27: Navigating the Commander DELTA control panel ① ② (1) - Status bar (2) - Main screen Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 55: Symbols And Tiles

    Parameters for which you can/must enter a numerical value. Values can be input by pressing. Blue tiles (stored) You can active or deactivate dark tiles encircled by a white line by tapping. You cannot set any values. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 56: Entering Values

    Values highlighted in red are invalid as they are not within the specified value range. If you enter invalid values, the software will automatically set the limit value of the value range. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 57: Navigating The Burger Menu

    After entering your user login, you will be taken to the language options or the settings - depending on which option you selected. Symbol Explanation Language selection Settings Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 58: User Configuration

     This opens the navigation interface. Fig. 29: User Configuration (1) ① (1) - Settings Press Settings (1).  This opens the Settings interface. Fig. 30: User Configuration (2) ② (2) - User Configuration Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 59: Setting The Language

    Press on the language indicator (1).  A list holding the language selection opens: Fig. 32: Setting the language (2) Press on the desired language.  The language of the control panel is changed immediately. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 60: Setting The Brightness

     The brightness of the control panel is adjusted. 5.3.3 Setting the volume Here, you can adjust the volume of the audio output. Fig. 34: Setting the audio volume (1) ① (1) - Audio volume indicator Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 61: User Management Administration

    Fig. 35: Setting the smart keys configuration (1) ① (1) - Audio volume indicator To set the smart keys configuration: Press on the sub-item Smart keys configuration (1).  This opens the interface of the fast menu key configuration: Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 62 Press on the function you wish to assign to the button. Press to select the option Not stored or Stored. Press outside the selection to exit the selection.  The adjusted settings are stored. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 63: Setting The Screen Configuration

    Default Technician. To log in as the Default Technician: Press the symbol to bring up the navigation pane.  This opens the navigation interface. Fig. 38: User Management (1) ① (1) - Logout Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 64  The user is logged in. To access User Management: Press the symbol to bring up the navigation pane.  This opens the navigation interface. Fig. 39: User Management (2) ② (2) - Settings Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 65  The user management interface opens - which may look different depending on the user. Fig. 41: User Management (4) Define the desired settings (for explanations, see  p. 64). Press to return to Settings or to return to Manual mode. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 66: Authorizations As Default Technician

    - this is how they one role to a single user. receive their authorizations. You need to be a user to log in; you cannot log in using a role. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 67  The role is highlighted in blue. Press  The role disappears from the list; it has been deleted. Information Roles with a symbol behind their names have been created at the factory. They cannot be deleted. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 68 Standard level Access Technician level Manual mode Edit Status bar Edit Main screen Access Role Main Screen Access Role Status Bar Edit Sewing parameters Access Switch to automatic mode Access Parameter View Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 69 Edit Bartack at seam begin Edit Bartack at seam end Edit Needle Half Stitch Edit Enabled Thread Trim Edit Needle thread clamp Edit Threading Mode Edit Light barrier Edit Reset Bobbin Counter Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 70 Reset bobbin counter submenu Access Reset daily pieces submenu Access Seam center guide enabled User Management Edit Current user Edit Roles up to technician Edit Users up to technician Edit Auto Login editable Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 71 The left-hand side holds a list of all users (2) that have been created. When pressing a user in this section, you will see on the right-hand side which settings (3) have been defined for the selected user. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 72 Name of the user, NOT to be First name confused with the data used for logging in! Name Authorization On/Off Login with username and Username password Name for logging in Password Password for logging in Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 73 Automatic login when Automatic machine starts; no login login during required system start Roles ( p. 65) Slider control active/inactive; Technician for assigning the role Slider control active/inactive; User for assigning the role Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 74: User Login

    Press the symbol to bring up the navigation pane.  This opens the navigation interface. Fig. 46: User login (1) ① (1) - Logout Press Logout (1).  This opens the Login interface. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 75  A new window opens. Plug the USB key into one of the ports on the control panel. Select the USB key you wish to assign to the user for login purposes. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 76 To log in with an NFC chip: Hold the assigned NFC chip up to the control panel on the left-hand side.  If the NFC chip has been assigned correctly, the user will be logged in. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 77: Software Operating Modes

    • Programming Programming mode makes it possible to create, adjust or delete a seam program in a quick and easy manner. The individual modes and their uses are explained in detail later on. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 78: Using Manual Mode

    The main screen consists of three pages, which you can customize to your individual needs. To adjust the tiles on the main screen: Press the symbol to bring up the navigation pane.  This opens the navigation interface. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 79 (2) - Screen configuration (3) - Main screen configuration Go to Screen configuration (2) and press on Manual mode - Main screen configuration (3).  The interface used for configuring the main screen opens. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 80 (4) - Screen configuration (5) - Status bar configuration Go to Screen configuration (4) and press on Manual mode - Status bar configuration (5).  The interface used for configuring the status bar opens. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 81: Setting The Parameters

    (if available) Seam Length Empty Stitch count 5.6.2 Setting the parameters In Manual mode, you can set a variety of parameters. The functions and how they affect the parameters are described further below. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 82 Fig. 54: Setting the parameters ⑤ ⑥ ① ② ③ ④ (1) - Search (4) - Parameters Segment (2) - Parameters cross-segment (5) - Parameters Segment Begin (3) - Parameters Segment End (6) - Context-sensitive help Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 83: Setting Cross-Segment Parameters

    The distance of the needle from the mate- 000 – 359 [°] rial can be adjusted to allow precise positioning of the sewing material when starting sewing. The value entered here corresponds to the degree number on the handwheel. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 84 The stitch length changes slightly Stitch length depending on the material thick- ness. For this reason, the stitch length can be adjusted to different material thicknesses by the software. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 85 The maximum sewing speed can Max. sewing speed be adjusted to different material thicknesses by the software. Output (see  p. 94) Output 1-16 Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 86 Sewing foot lower position Value range On/Off Value range t Clean 0000 – 5000 [ms] Duration for which the lens is blown clear with compressed air. The process takes place as the thread is cut. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 87 Sewing foot lower position Value range On/Off Value range Reset necessary On/Off It is only possible to resume sewing after changing the bobbin and con- firming the message on the control panel. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 88 NOT switch to the base value for the parameter. Only after finishing the seam by cutting the thread is the base value for the parameter set again. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 89 Value range used. 0000 – 4000 [rpm] (depending on subclass) Speed from which the 2. Value Min. stitch length should be Sewing speed Value range used. 0000 – 4000 [rpm] (depending on subclass) Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 90 0000 – 4000 [rpm] (depending on subclass) Speed from which the 2. Value Min. needle thread tension Sewing speed Value range should be used. 0000 – 4000 [rpm] (depending on subclass) Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 91 0000 – 4000 [rpm] (depending on subclass) Speed up to which the Max. increase in sewing foot Sewing speed Value range pressure should occur. 0000 – 4000 [rpm] (depending on subclass) Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 92 NOT switch to the base value for the parameter. Only after finishing the seam by cutting the thread is the base value for the parameter set again. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 93 Value range stroke should be used. 00.0 – 10.0 [mm] Material thickness from 2.On Min. Material which the 2 sewing foot thickness Value range stroke should be used. 00.0 – 10.0 [mm] Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 94 Value range should be used. 00.0 – 10.0 [mm] Material thickness from 2.On Min. Material which the 2 stitch length thickness Value range should be used. 00.0 – 10.0 [mm] Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 95 Value range pressure should start. 00.0 – 10.0 [mm] Material thickness up to Max. Material which the increase in sew- thickness Value range ing foot pressure should 00.0 – 10.0 [mm] occur. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 96 Technician level. This requires that the parameter Additional I/O Configu- ration can be configured at the Technician level; for more details, refer to the explanation in the  Service Instructions. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 97: Setting The Segment Begin Parameters

    The waiting time at the turning points (e.g. for a change of sewing direction) is set at this point. A short waiting time in milliseconds should ensure consistent seam quality (ornamental-stitch bartack) Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 98 Value range The stitch length cannot be set individu- 01 - 50 ally – it corresponds to the stitch length of the normal start bartack. Number of bartack sections Value range 01 10 Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 99 (backwards – odd number of sections), depending on the number of sections. Setting this parameter inverts the sew- ing direction of the bartack. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 100: Setting The Segment Parameters

    It is possible to reduce the maximum 0050 – 3800 [rpm] sewing speed at this point. The maxi- (depending on subclass) mum sewing speed can be set in the software at the Technician level. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 101: Setting The Segment End Parameters

    Height of sewing foot lift after 00 – 20 [mm] trim (depending on subclass) Value range Thread trimmer On/Off Adjustments for seam end bartack parameters Value range Bartack at seam end On/Off Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 102 If this function is activated, each stitch in On/Off the bartack can be sewn individually by pressing the pedal. This function can only be used meaningfully if the speed is set very low for the bartack. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 103 (forwards – even number of sections) or against the sewing direction (backwards – odd number of sections), depending on the number of sections. Setting this parameter inverts the sewing direction of the bartack. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 104: Using Bobbin Wind Mode

     Bobbin wind mode begins. Using Automatic mode Automatic mode is comprised of all stored programs. To access the Automatic mode: Press the symbol to bring up the navigation pane.  This opens the navigation interface. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 105  The interface of Automatic mode opens. The program stored last is loaded. The display shows tiles and information below the upper bar that vary with the selected program: Fig. 56: Using Automatic mode (2) Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 106: Sewing In Automatic Mode

    ( p. 106). 5.7.1 Sewing in Automatic mode To sew in Automatic mode: Select the program. Press the pedal forward and sew.  You can see the following on the control panel: Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 107 Push the Lift sewing foot. pedal halfway back Push the Cut off or cancel the program. pedal fully The program remains stopped at the cutoff point. back or cancel by tapping the X Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 108: Canceling A Program In Automatic Mode

    Programming mode allows you to create new programs and copy and adjust existing programs. To access Programming mode: Press the symbol to bring up the navigation pane.  This opens the navigation interface. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 109  The user interface for Programming mode opens. Fig. 59: Using Programming mode (2) ① ③ ② (1) - Manage the programs (3) - Manage the seams/segment (2) - Edit the seams/segments Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 110: Managing Programs

    Place tiles on the main screen of the program (grid), see  p. 76. Place information in the status bar of the program, see  p. 76. Exit Programming/Edit and return to the beginning of the program (in Automatic mode) Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 111: Editing The Segments Of A Seam

    (1) - Manage segments (5) - Parameters Segment Begin/ (2) - Parameters cross-segment Seam Begin (3) - Parameters Segment (6) - List of adjustable parameters (4) - Parameters Segment End/ Seam end Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 112: Managing Segments

    01 - 99 thread tension (+) The 2 value for the needle thread tension can be switched on using a button on the push button panel or the tile on the control panel. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 113 The needle thread clamp is closed at On/Off the 1 stitch of the seam to ensure that the needle thread lies on the underside of the sewing material (see  p. 114) Bobbin monitor mode Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 114 Material thickness detection Material thickness detection Value range On/Off (see  p. 120) The sewing foot stroke can be Sewing foot stroke adjusted to different material thicknesses by the software. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 115 The sewing foot pressure can be Sewing foot pressure adjusted to different material thicknesses by the software. The maximum sewing speed can Max. sewing speed be adjusted to different material thicknesses by the software. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 116 Sewing foot lower On/Off position Value range t Clean 0000 – 5000 [ms] Duration for which the lens is blown clear with compressed air. The process takes place as the thread is cut. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 117 Value range Sewing foot lower On/Off position Value range Reset necessary On/Off It is only possible to resume sewing after changing the bobbin and confirming the message on the control panel. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 118 NOT switch to the base value for the parameter. Only after finishing the seam by cutting the thread is the base value for the parameter set again. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 119 Value range used. 0000 – 4000 [rpm] (depending on subclass) Speed from which the 2.Value Min. stitch length should be Sewing speed Value range used. 0000 – 4000 [rpm] (depending on subclass) Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 120 0000 – 4000 [rpm] (depending on subclass) Speed from which the 2. Value Min. needle thread tension Sewing speed Value range should be used. 0000 – 4000 [rpm] (depending on subclass) Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 121 0000 – 4000 [rpm] (depending on subclass) Speed up to which the Max. increase in sewing foot Sewing speed Value range pressure should occur. 0000 – 4000 [rpm] (depending on subclass) Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 122 NOT switch to the base value for the parameter. Only after finishing the seam by cutting the thread is the base value for the parameter set again. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 123 Value range 00.0 – 10.0 [mm] foot stroke should be used. Material thickness from 2. Value Min. Material which the 2 sewing thickness Value range 00.0 – 10.0 [mm] foot stroke should be used. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 124 Value range 00.0 – 10.0 [mm] should be used. Material thickness from 2. Value Min. Material which the 2 stitch length thickness Value range 00.0 – 10.0 [mm] should be used. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 125 Value range pressure should start. 00.0 – 10.0 [mm] Material thickness up to Max. Material which the increase in sew- thickness Value range ing foot pressure should 00.0 – 10.0 [mm] occur. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 126: Setting The Seam Begin/Segment Begin Parameters

    Icon Parameter Setting Seam begin bartack settings Value range Bartack at seam begin On/Off Value range Number of stitches backwards 01 - 50 Value range Number of stitches forward 01 - 50 Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 127 If this function is active, the same needle On/Off thread tension is used for the bartack as the one set in Manual mode. If this func- tion is deactivated, a custom input can be entered. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 128 (forwards – even number of sections) or against the sewing direction (backwards – odd number of sections), depending on the number of sections. Setting this parameter inverts the sewing direction of the bartack. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 129: Setting The Segment Parameters

    It is possible to reduce the maximum 0050 – 3800 [rpm] sewing speed at this point. The maxi- (depending on subclass) mum sewing speed can be set in the software at the Technician level. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 130 Value range (optional additional equipment) 01.0 - 45.0 [mm] The edge guide helps to precisely position the sewing material. The value set indicates the distance between the needle and edge guide/material edge. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 131 (see  p. 130) and the end of the material. After a sig- nal was detected, sewing can continue automatically with the specifically set parameters. Output (see  p. 131) Output 01-16 Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 132 To prevent this from happening, you enter the number of filter stitches. This number represents the minimum number of stitches with signal detection following the 1 detection of the signal. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 133: Setting The Segment End/Seam End Parameters

    (see  p. 134) Adjustments for seam end bartack parameters Value range Bartack at seam end On/Off Value range Number of stitches backwards 01 - 50 Value range Number of stitches forward 01 - 50 Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 134 If this function is active, the same needle On/Off thread tension is used for the bartack as the one set in Manual mode. If this function is deactivated, a custom input can be entered. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 135 (forwards – even number of sections) or against the sewing direction (backwards – odd number of sections), depending on the number of sections. Setting this parameter inverts the sewing direction of the bartack. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 136: Importing/Exporting Programs

    Importing/exporting programs Programs cannot be imported or exported by the Default User. This process requires that the user be logged in as a technician,  Service Instructions. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 137: Perform A Software Update

    Once the control panel has been restarted, the machine can be used again. If you have not already done so, you can now remove the USB key. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 138 Programming Commander DELTA Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 139: Maintenance

    Operating hours Check the bobbins for wear and damage and  replace them if necessary Cleaning Removing sewing dust and thread residues  Lubricating Lubricating the machine head  Lubricating the hook  Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 140: Cleaning

    Sewing dust and thread residues can impair the operation of the machine. Clean the machine as described. NOTICE Property damage from solvent-based cleaners! Solvent-based cleaners will damage paintwork. Use only solvent-free substances for cleaning. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 141 If you wish to clean the machine with cleaning agents, do not use just any cleaner. To prevent damage to the surfaces, use the cleaner MONOCLEAN X400. Follow the instructions on how to use this cleaning agent to prevent damage to the machine. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 142: Lubricating

    For topping off the oil reservoir, use only lubricating oil DA 10 or oil of equivalent quality with the following specifications: • Viscosity at 40 °C:10 mm • Flash point: 150 °C Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 143: Lubricating The Machine Head

    If the inspection glass lights up red, the machine is not sufficiently supplied with oil. If the oil level is below the minimum level marking (3): Pour oil through the refill opening (1) but no higher than the maximum level marking (2). Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 144: Lubricating The Hook

    (1) - Screw To lubricate the hook: Turn the screw (1): • counterclockwise: more oil is released • clockwise: less oil is released Apply the same setting procedure to the right hook. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 145: Servicing The Pneumatic System

    The operating pressure cannot deviate by more than ±0.5 bar. Check the operating pressure on a daily basis. Fig. 65: Adjusting the operating pressure ① ② (1) - Pressure regulator (2) - Pressure gage Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 146: Draining The Water-Oil Mixture

    Proper setting The water-oil mixture must not rise up to the level of the filter element (1). Check the level of the water-oil mixture in the collection tray (2). Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 147 Place the collection tray under the drain screw (3). Loosen the drain screw (3) completely. Allow the water-oil mixture to drain into the collection tray. Tighten the drain screw (3). Connect the machine to the compressed air supply. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 148: Cleaning The Filter Element

    Blow out the filter element (1) using a compressed air gun. Wash out the filter tray using benzine. Tighten the filter element (1). Tighten the water separator (2). Tighten the drain screw (3). 10. Connect the machine to the compressed air supply. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 149: Parts List

    Maintenance Parts list A parts list can be ordered from Dürkopp Adler. Or visit our website for further information at: www.duerkopp-adler.com Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 150 Maintenance Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 151: Setup

    Remove all transport locks before setting up the machine: • Lashing straps and wooden blocks from the machine head, the table and the stand • Supporting wedges between machine arm and throat plate Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 152: Assembling The Stand

    Important: Turn the adjusting wheel (3) so that the stand has even contact with the ground. * Stand components for long arm machines have 2 cross bars, and the other stand components have 1 cross bar. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 153: Assembling The Pedal And Setpoint Device

    Attach the pedal rod (1) with the ball sockets to the setpoint device (5) and to the pedal (4). Pull the pedal rod (1) to the correct length. Proper setting 10° inclination with pedal (4) released. Tighten the screw (2). Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 154: Tabletop

    To complete the tabletop: Screw the drawer (2) with the left-hand bracket to the under- side of the tabletop. Screw the oil pan (3) in place under the slot for the machine. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 155: Assembling The Tabletop To The Stand

    To assemble the tabletop to the stand: Place the tabletop on the head sections (1) of the inner bars. Use the screws (2) to fasten the tabletop at the screw holes of the head sections. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 156: Adjusting The Working Height

    The working height is continuously adjustable between 750 and 900 mm (clearance between the floor and upper edge of the tabletop). Fig. 72: Adjusting the working height ① (1) - Screws Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 157: Assembling The Control

    Screw the control (2) onto the 4 screw holders (3) under the tabletop. Clamp the power cable of the control (2) into the strain relief mechanism (1). Screw the strain relief mechanism (1) under the tabletop. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 158: Placing The Machine Head

    Fig. 74: Placing the machine head ① (1) - Screws To place the machine head: Place and align the machine head on the tabletop. Tighten the machine head using the screws (1). Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 159: Disassembling The Ring Bolt

    Remove ring bolt (1) and washer. Re-tighten the screw (2). 7.10 Assembling the tilt sensor Fig. 76: Assembling the tilt sensor ① ② (1) - Sensor (2) - Magnet The tilt sensor has been pre-assembled. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 160: Changing The Handwheel

    (5) - Small handwheel (2) - Hole (6) - Cover (3) - Screws (7) - Screws (4) - Pin To change the handwheel: Loosen the screws (3). Remove the large handwheel (1). Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 161: Assembling The Knee Button

    Screw the knee button (1) in front of the oil pan firmly in place under the tabletop. Guide the connecting cable (2) to the back between the oil pan and the control. Insert the plug of the knee button into the socket of the control. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 162: Assembling The Led Sewing Light

    • Junction box • Sewing light transformer Fig. 79: Assembling the LED sewing light (1) ① (1) - Cover To assemble the sewing light: Switch off the machine. Disassemble the covers (1). Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 163 Screw the holder (4) to the head cover using the screw (3). Slide the sewing light (5) into the holder (4) and tighten it at the head cover using the clip (2). Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 164 Fig. 82: Assembling the LED sewing light (4) ① (1) - Cover File some material off the cover (1) (marked in blue) to keep the cable (8) from becoming damaged. Assemble the cover (1). Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 165 Fig. 84: Assembling the LED sewing light (6) ⑫ (12) - Sewing light transformer 12. Assemble the sewing light transformer (12) to the tabletop so that it lies within easy reach of the user. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 166: Assembling The Ccea Sewing Light

    • Sewing light CCEA • Junction box Fig. 85: Assembling the CCEA sewing light (1) ② ① (1) - Cover (2) - Arm cover To assemble the sewing light: Switch off the machine. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 167 Tighten the holder (4) on the machine arm using the screw and the toothed lock washer (CAUTION: Use the M6x30 screw and the split lock washer included in the accessories). Slide the sewing light (3) onto the holder (4) and tighten it. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 168 Fig. 89: Assembling the CCEA sewing light (5) ① (1) - Cover 10. File some material off the cover (1) (marked in blue) to keep the cable (7) from becoming damaged. 11. Assemble the cover (1). Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 169: Assembling The Sewing Light With Table Clamp

    7.15 Assembling the sewing light with table clamp NOTICE Property damage may occur! Cable may sustain damage and impair the operation of the machine. Always lay the cables so as not to create any chafing or pinching points. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 170 Attach the sewing light (1) on the tabletop. Fig. 92: Assembling the sewing light with table clamp (3) ④ ② ③ (2) - Cable (4) - Junction box (3) - Power cable Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 171 (Appendix ( p. 209)). Tighten the cover of the junction box (4) and lay the cables neatly. Insert the plug of the sewing light (1) into the power strip (5). Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 172: Electrical Connection

    Disconnect the power plug before assembling the sewing light with sewing light transformer. Ensure the power plug cannot be unintentionally reinserted. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 173 Screw the sewing light transformer (1) in place next to the control (2) under the tabletop. Connect the sewing light transformer (1) as specified in the wiring diagram (see Appendix ( p. 209)). Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 174: Establishing Equipotential Bonding

    The grounding wire conducts away any static charging of the machine head. While already assembled to the machine, the equipotential bonding must still be connected to the control. Fig. 95: Establishing equipotential bonding (1) ① (1) - Equipotential bonding Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 175: Connecting The Control

    Disconnect the power plug before connecting the control. Ensure the power plug cannot be unintentionally reinserted. To connect the control: Connect the control as specified in the wiring diagram ( p. 209). Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 176: Pneumatic Connection (Optional)

    The pneumatic connection package is available under part num- ber 0797 003031. It consists of: • System connection hose (length 5 m, diameter 9 mm) • Hose connectors and hose clamps • Coupling socket and coupling plug Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 177: Assembling The Compressed Air Maintenance Unit

    Connect the machine hose (4) coming out of the machine head to the maintenance unit (3) at the top right. Connect the system connection hose (2) to the pneumatic system. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 178: Adjusting The Operating Pressure

    Pull the pressure regulator (1) up. Turn the pressure regulator until the pressure gage (2) indicates the proper setting: • Increase pressure = turn clockwise • Reduce pressure = turn counterclockwise Push the pressure regulator (1) down. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 179: Checking The Lubrication

    If this is the case, top off oil ( p. 140). 7.19 Performing a test run When setup is complete, perform a test run to check the function- ality of the machine. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 180 Setup Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 181: Decommissioning

    Remove residual oil from the oil pan using a cloth. Cover the control panel to protect it from soiling. Cover the control to protect it from soiling. Cover the entire machine if possible to protect it from contamination and damage. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 182 Decommissioning Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 183: Disposal

    When disposing of the machine, be aware that it consists of a range of different materials (steel, plastic, electronic components, etc.). Follow the national regulations when disposing these materials. Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 184 Disposal Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 185: Troubleshooting

    • Replace encoder • Replace sewing motor • Replace control 1002 Error Sewing motor insulation • Check motor phase and PE for low- error impedance connection • Replace encoder • Replace sewing motor Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 186 • Check for stiff movement • Replace encoder • Replace sewing motor 1060 Error Sewing motor overload / • Check selection of class overvoltage /overcurrent • Replace control • Replace motor • Replace encoder Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 187 Stepper motor card X30 not • Perform a software update responding • Replace control 2131 Error Stepper motor card X30 • Perform a software update parameter init error • Check selection of class Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 188 • Check the wiring in the machine (Stitch length) distributor and change it if necessary 2181 Error Stepper motor card X30 • Check for stiff movement Reference drive failure • Replace encoder (Stitch length) • Replace motor Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 189 2252 Error Stepper motor card X40 • Check for stiff movement overcurrent 2271 Error Stepper motor card X40 • Perform a software update Watchdog (sewing foot lift) • Check selection of class Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 190 Stepper motor card X40 • Check for stiff movement Reference drive failure • Replace encoder (Sewing foot lift) • Replace motor 2283 Error Stepper motor card X40 • Replace control overcurrent (Sewing foot lift) Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 191 2352 Error Stepper motor card X50 • Check for stiff movement overcurrent 2371 Error Stepper motor card X50 • Perform a software update Watchdog (sewing foot lift) • Check selection of class Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 192 Stepper motor card X50 • Check for stiff movement Reference drive failure • Replace encoder (Sewing foot stroke) • Replace motor 2383 Error Stepper motor card X50 • Replace control overcurrent (Sewing foot stroke) Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 193 • Check selection of class 2472 Error Stepper motor card X60 • Check selection of class motor overload / overvoltage / • Replace control overcurrent (Edge guide) • Replace encoder • Replace stepper motor Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 194 • Check selection of class 2485 Error Stepper motor card X60 • Check motor phase and PE for low- insulation error (Edge guide) impedance connection • Replace encoder • Replace sewing motor Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 195 / overvoltage / • Replace control overcurrent (upper Puller) • Replace encoder • Replace stepper motor 2573 Error Stepper motor card X70 • Replace control Sewing motor encoder not connected(upper Puller) Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 196 • Check selection of class 2585 Error Stepper motor card X70 • Check motor phase and PE for low- insulation error impedance connection (upper Puller) • Replace encoder • Replace sewing motor Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 197 • Replace control Sewing motor encoder not connected (bottom puller) 2674 Error Stepper motor card X80 • Perform a software update Sewing motor encoder not • Check selection of class init (bottom puller) Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 198 • Check selection of class (bottom puller) 2685 Error Stepper motor card X80 • Check motor phase and PE for low- insulation error impedance connection (bottom puller) • Replace encoder • Replace sewing motor Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 199 Information Left thread tension magnet • Check the connection of left thread is not connected tension magnet 3150 Information Maintenance necessary • For information on maintenance of the machine, see the service instructions for the machine Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 200 OP3000: DAC invalid • Check connection to OP3000 checksum • Replace OP3000 • Replace control 4445 Error OP3000: DAC send buffer • Check connection to OP3000 exceeded • Replace OP3000 • Replace control Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 201 Information Not in translation table • Reset necessary 4918 Warning Invalid update file • Contact DA Service 4919 Warning Reset failed • Contact DA Service 4920 Warning Error in update log • Contact DA Service Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 202 • Switch off the control, wait until the LEDs structures are not have gone out, and then switch on the compatible with the external control again data storage device) • Software update Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 203 • Perform a software update • Replace material thickness sensor 9340 Error Remaining thread monitor • Check connection cables not connected • Perform a software update • Replace remaining thread monitor Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 204 Please Confirm Reset • Really reset? 9927 Warning Reset • Reset successfully 9928 Warning Referencing? • Press pedal backwards (pedal position-2) 9929 Warning Not enough thread available • Please insert a full bobbin Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 205 Information Bobbin Wind mode • Press pedal backwards exit bobbin wind mode 9932 Information No program available • Automatic mode is not available without a program. Please use programming mode to define a program. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 206: Errors In Sewing Process

    ( p. 40). Thread-guiding parts, such Check threading path as thread guides, are ( p. 19). sharp-edged Throat plate or hook have Have parts reworked by been damaged by the qualified specialists needle Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 207 Check threading path thread have not been ( p. 19). threaded correctly Needle Needle thickness is Use recommended needle breakage unsuitable for the sewing thickness ( p. 207). material or the thread Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 208 Troubleshooting Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 209: Technical Data

    Speed on delivery 2800 [min Mains voltage 230 V Mains frequency [Hz] 50/60 Operating pressure [bar] (Compressed air only required in combination with optional additional equipment) Length [mm] Width [mm] Height [mm] Weight [kg] Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 210: Requirements For Fault-Free Operation

    Technical data 11.2 Requirements for fault-free operation Compressed air quality must conform to ISO 8573-1: 2010 [7:4:4]. Operating Instructions D869 e-con - 00.0 - 06/2023...

  • Page 211: Appendix

    Appendix 12 Appendix Fig. 100: Tabletop Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 212 Appendix Fig. 101: Tabletop Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 213 Appendix Fig. 102: Tabletop Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 214 Appendix Operating Instructions D869 e-con - 00.0 - 06/2023...
  • Page 216 DÜRKOPP ADLER GmbH Potsdamer Str. 190 33719 Bielefeld Germany Phone: +49 (0) 521 925 00 Email: service@duerkopp-adler.com www.duerkopp-adler.com...

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