Danfoss D9h Operating Manual
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Danfoss D9h Operating Manual

Danfoss D9h Operating Manual

Enclosed drives
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Operating Guide
VLT® AutomationDrive FC 302
90-710 kW, D9h-D10h and E5h-E6h Enclosed Drives
drives.danfoss.com

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Summary of Contents for Danfoss D9h

  • Page 1 Operating Guide VLT® AutomationDrive FC 302 90-710 kW, D9h-D10h and E5h-E6h Enclosed Drives drives.danfoss.com...

  • Page 3: Table Of Contents

    Control Compartment Door 3.6.3 Local Control Panel (LCP) 3.6.4 LCP Menu Mechanical Installation Items Supplied Split Shipment Tools Needed Storing the Drive Operating Environment 4.5.1 Overview 4.5.2 Gases 4.5.3 Dust 4.5.4 Potentially Explosive Atmospheres Danfoss A/S © 2021.10 AQ262139143212en-000301/130R0879 | 3...
  • Page 4 4.11.3 Securing the Cabinet(s) to the Floor Electrical Installation Safety Instructions EMC-compliant Installation Wiring Overview for D9h and D10h Enclosed Drives Wiring Overview for E5h and E6h Enclosed Drives Control Terminal Wiring Diagram Cross-reference Split Shipment Wiring Harnesses 5.6.1 Connecting Wiring Harnesses 5.6.2...
  • Page 5 Application Examples 8.1.1 Programming a Closed-loop Drive System 8.1.2 Wiring Configuration for Automatic Motor Adaptation (AMA) 8.1.3 Wiring Configuration for Automatic Motor Adaptation (AMA) without T27 8.1.4 Wiring Configuration: Speed 8.1.5 Wiring Configuration: Feedback Danfoss A/S © 2021.10 AQ262139143212en-000301/130R0879 | 5...
  • Page 6 STO Terminal XD2.19 (Terminal XD2.19 is Fixed PNP Logic) 10.6.3 Control Card, 24 V DC Output 10.6.4 Control Card, 10 V DC Output 10.6.5 Digital Outputs 10.6.6 Digital Inputs 10.6.7 Pulse/Encoder Inputs 10.6.8 Control Characteristics 10.6.9 Relay Outputs 10.6.10 Analog Output 6 | Danfoss A/S © 2021.10 AQ262139143212en-000301/130R0879...
  • Page 7 Non-fusible Disconnect Switches 10.8.5 Molded-case Circuit Breakers 10.9 Enclosure Dimensions 10.9.1 Pedestal Dimensions 10.9.2 D9h Enclosed Drive Exterior Dimensions 10.9.3 D10h Enclosed Drive Exterior Dimensions 10.9.4 E5h Enclosed Drive Exterior Dimensions 10.9.5 E6h Enclosed Drive Exterior Dimensions 10.10 Enclosure Airflow 10.11...

  • Page 8: Introduction

    1.4 Approvals and Certifications The following list is a selection of possible type approvals and certifications for Danfoss drives: The specific approvals and certification for the enclosed drive or drive module are on the nameplate of the drive. For more informa- tion, contact the local Danfoss office or partner.

  • Page 9: Finding The Declaration Of Conformity Certificate

    Due to export control regulations, the output frequency of the enclosed drive (with no output filters) is limited to 590 Hz. For demands exceeding 590 Hz, contact Danfoss. For enclosed drives with output filters, the maximum output frequency is limited to 60 Hz without derating and to 100/120 Hz with derating.

  • Page 10: Declaration Of Conformity Certificate

    VLT® AutomationDrive FC 302 Operating Guide Introduction 1.6 Declaration of Conformity Certificate 10 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...
  • Page 11 VLT® AutomationDrive FC 302 Operating Guide Introduction Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 11...
  • Page 12 VLT® AutomationDrive FC 302 Operating Guide Introduction 12 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...
  • Page 13 VLT® AutomationDrive FC 302 Operating Guide Introduction Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 13...

  • Page 14: Safety

    Have read and understood the safety guidelines given in all manuals provided with the unit, especially the instructions given in the Operating Guide. • Have good knowledge of the generic and specialist standards applicable to the specific application. 14 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 15: Safety Precautions

    Disconnect the drive from the mains whenever personal safety considerations make it necessary to avoid unintended motor start. Check that the drive, motor, and any driven equipment are in operational readiness. Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 15...
  • Page 16 An internal failure in the drive can result in serious injury when the drive is not properly closed. Ensure that all safety covers are in place and securely fastened before applying power. 16 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 17: Product Overview

    The enclosed drive is an IP21/54 (NEMA 1/12) enclosure surrounding an IP20 (Protected Chassis) drive to form the basis of the sys- tem. There are 4 enclosed drive models with varying power ratings. • D9h model: 90–132 kW (100–200 hp). • D10h model: 160–315 kW (200–350 hp).
  • Page 18 Drive cabinet Sine-wave filter cabinet The D9h enclosure does not require an input power options cabinet – the input power options are placed in the drive cabinet. Illustration 2: Possible Configurations for a D10h Enclosed Drive Input filter cabinet (passive harmonic filter or line re-...
  • Page 19 Illustration 3: Possible Configurations for an E5h or E6h Enclosed Drive Input filter cabinet (passive harmonic filter or line re- Sine-wave filter cabinet actor) Control compartment Input power options cabinet dU/dt filter cabinet Drive cabinet Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 19...

  • Page 20: Location Of Options Within An Enclosed Drive

    VLT® AutomationDrive FC 302 Operating Guide Product Overview 3.3 Location of Options within an Enclosed Drive Illustration 4: Visual Representation of a D9h Enclosure and the Locations of Available Options Passive harmonic filter (PHF) Mains contactor Line reactor dU/dt filter...
  • Page 21 Illustration 5: Visual Representation of a D10h Enclosure and the Locations of Available Options Passive harmonic filter (PHF) Mains contactor Line reactor dU/dt filter Non-fusible disconnect Common-mode filter Fusible disconnect Sine-wave filter Molded-case circuit breaker (MCCB) Drive module (varies in power rating) Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 21...

  • Page 22: Drive Identification

    Product group and drive series (characters 1–6). Voltage rating (character 8). Model/power rating (characters 10–12). Go to Table 3 and use the model number and voltage rating to find the enclosure size. 22 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 23: Enclosure Size Identification

    Table 3: Model/power Rating by Drive Voltage Model/power rating Enclosure size (380–500 V) Enclosure size (525–690 V) N90K N110 N132 N160 D10h D10h N200 D10h D10h N250 D10h D10h N315 D10h N355 N400 N450 – N500 Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 23...

  • Page 24: Type Code Identification

    Passive filter, THDi=8%, 60 Hz Table 7: Mains Voltage Codes Character position Code Description 380–480 V 380–500 V 525–690 V (525–600 V for UL) Table 8: Norms and Standards Codes Character position Code Description 24 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...
  • Page 25 400 mm high pedestal Marine pedestal Table 12: Drive Module Braking and Safety Codes Character position Code Description No brake IGBT Brake IGBT Safe Torque Off Brake IGBT + Safe Torque Off Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 25...
  • Page 26 Table 14: Output Filter Codes Character position Code Description None dU/dt filter Sine-wave filter Common-mode filter Common-mode + dU/dt filters Common-mode + sine-wave filters Table 15: Reserved Code Character position Code Description None 26 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...
  • Page 27 No auxiliary options AC socket+cabinet light Extended I/O terminals Cabinet heater Motor heater control Insulation monitor AC socket + cabinet light + extended I/O terminals AC socket + cabinet light + cabinet heater Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 27...
  • Page 28 Cabinet heater + motor heater control + insulation monitor Motor heater control + insulation monitor Table 20: LCP Mounting Codes Character position Code Description LCP in the door No LCP in the door 28 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...
  • Page 29 VLT® EtherNet/IP MCA 121 (FC 102/FC 202/FC 302 only) VLT® Modbus TCP MCA 122 (FC 102/FC 202/FC 302 only) VLT® PROFIBUS Converter VLT 3000 MCA 113 (FC 302 only) VLT® PROFIBUS Converter VLT 5000 MCA 114 (FC 302 only) Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 29...
  • Page 30 Description No C1 option VLT® Advanced Cascade Controller MCO 102 (FC 202/FC 302 only) VLT® Sensorless Safety MCB 159 (FC 302 only) VLT® Extended Relay Card MCB 113 (FC 302 only) 30 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 31: Power Ratings, Weight, And Dimensions

    English, no 2 language English + German English + French 3.5 Power Ratings, Weight, and Dimensions Table 32: Power Ratings and Dimensions for D9h–D10h and E5h–E6h Enclosures (Standard Configurations) Enclosed drive D10h Rated power at 380–500 V [kW (hp)] 90–132 (125–200) 160–250 (250–350)
  • Page 32 Cabinet height includes standard 100 mm (3.9 in) pedestal. A 200 mm (7.9 in) or 400 mm (15.8 in) pedestal is optional. Without options. The E5h and E6h enclosures contain 2 sine-wave cabinets. The provided width is the total of both cabinets. 32 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 33: Control Compartment And Local Control Panel (Lcp)

    Cabinet heater connections. Motor heater control connections. Thermal trip indicator relays. Insulation monitor. Magnetic cabinet light. • Buttons and indicator lights (on the exterior door). • Local control panel (LCP). • Product nameplate. Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 33...

  • Page 34: Control Compartment Door

    Illustration 8: Exterior Door of Control Compartment (Shown with All Options) Local control panel (LCP) USB slot Emergency push-button 0–1 Start switch Fault indicator light Reset button Run indicator light Nameplate Insulation fault indicator light 34 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 35: Local Control Panel (Lcp)

    Parameter 0-24 Display Line 3 Large B. Menu keys Menu keys are used to access the menu for setting up parameters, toggling through status display modes during normal operation, and viewing fault log data. Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 35...
  • Page 36 Resets the drive manually after a fault has been cleared. Auto On Puts the system in remote operational mode so it can respond to an external start command by control terminals or serial communication. 36 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 37: Lcp Menu

    The parameters found in the Q7 Motor Setup contain basic and advanced motor data that are always necessary for configuring the drive. This option also includes parameters for encoder setup. Main Menu The Main Menu mode is used to: Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 37...
  • Page 38 O-** Operation / Display 1-** Load and Motor 2-** Brakes 3-** Reference / Ramps Illustration 11: Main Menu View For more detailed information on the menus or parameters, refer to the Programming Guide. 38 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 39: Mechanical Installation

    I-beam and hooks rated to lift the weight of the drive. • Crane or other lifting aid to place the unit into position. • Drill with a 12 mm (1/2 in) drill bit. Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 39...

  • Page 40: Storing The Drive

    Dust can also accumulate on fan blades, causing an imbalance which prevents the fan from properly cooling the unit. Dust buildup can also damage fan bearings and cause premature fan failure. For more information, refer to the Maintenance and Service section. 40 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 41: Potentially Explosive Atmospheres

    Ensure that there is enough space around the unit for proper cooling. Refer to 10.10 Enclosure Airflow. • Ensure enough access to open the door. • Ensure cable entry from the bottom. Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 41...

  • Page 42: Cooling Requirements

    The heat sink cooling air carries approximately 90% of the heat out of the back channel of the drive. Different back-channel cooling kits are available to redirect the airflow based on individual needs. 4.8 Airflow Rates Table 39: Airflow Rates for D9h Enclosure Cabinet Back-channel fan [m...
  • Page 43 – – Input options – – 510 (310) Drive 1053–1206 (620–710) 629 (370) 430 (255) dU/dt 665 (392) – – Sine-wave 2x900 (530) – – Top entry/top exit – – – Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 43...

  • Page 44: Lifting The Drive

    Ratings. Attach the cabinets to one another: Remove the Rittal back cover from each cabinet. Secure the back side of the cabinets to one another using the back brackets. See Illustration 44 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...
  • Page 45 Join the grounding bars using the connector piece (see the shaded piece in Illustration 16). Example Illustration 14: Bracket Mounting Points for Cabinets Front brackets Back brackets Illustration 15: Connecting the Lifting Eyelet Between Cabinets Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 45...

  • Page 46: Installing The Enclosed Drive

    If the enclosed drive is configured with a cabinet heater, connect the cabinet heater supply cable to the correct terminals in the control compartment. Refer to 5.7.2 Control Compartment Interior View. Move the enclosure near the wall, lining up the enclosure ducts with the openings in the wall. 46 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 47: Securing The Cabinet(S) To The Floor

    To use the mounting bracket, first attach it to the floor by sliding the edge of the cabinet pedestal under the mounting bracket. Then secure the 2 mounting holes to the front base of the pedestal. Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 47...
  • Page 48 The 2 mounting points at the upper back of the cab- inet The 2 mounting points at the front base of the ped- estal The 2 mounting points in the mounting bracket 48 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 49: Electrical Installation

    20 motor overload protection in accordance with NEC. Failure to set the ETR function means that motor overload pro- tection is not provided and property damage can occur if the motor overheats. Enable the ETR function by setting parameter 1-90 Motor Thermal Protection to [ETR trip] or [ETR warning]. Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 49...

  • Page 50: Emc-Compliant Installation

    There is a risk for overvoltage. Isolation between components and critical parts could be insufficient, and may not comply with PELV requirements. Use external protective devices or galvanic isolation. For installations above 2000 m (6500 ft) altitude, contact Danfoss re- garding protective extra low voltage (PELV) compliance.
  • Page 51 VLT® AutomationDrive FC 302 Operating Guide Electrical Installation - L C - IEC 60309 Illustration 19: Example of Proper EMC Installation Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 51...
  • Page 52 Brake resistor Mains supply Metal box Bare (unpainted) surface Connection to motor Star washers Motor Brake cable (shielded) EMC cable gland Motor cable (shielded) 52 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 53: Wiring Overview For D9H And D10H Enclosed Drives

    37 (D IN) - option Drive cabinet Control compartment Illustration 20: Basic Wiring Overview for Enclosures D9h and D10h Terminal 37 (optional) is used for Safe Torque Off. Refer to the VLT FC Series - Safe Torque Off Operating Guide for ®...

  • Page 54: Wiring Overview For E5H And E6H Enclosed Drives

    Illustration 21: Basic Wiring Overview for Enclosures E5h and E6h Terminal 37 (optional) is used for Safe Torque Off. Refer to the VLT pFC Series - Safe Torque Off Operating Guide for ® installation instructions. 54 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 55: Control Terminal Wiring Diagram Cross-Reference

    Illustration 22: Serial Communication, Digital Input/Output, Analog Input/Output, and Relay Terminals Cross-reference User-accessible terminals (control compartment) Digital input/output terminals (drive module) Serial communication terminals (drive module) Relay terminals (drive module) Analog input/output terminals (drive module) Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 55...

  • Page 56: Split Shipment Wiring Harnesses

    (R/S/T) to the corresponding terminals in the input power options cabinet. Then connect the unattached line reactor cable ends (L1R/L2S/L3T) to the R/S/T terminals in the drive cabinet. 56 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 57: Cable Routing

    VLT® AutomationDrive FC 302 Operating Guide Electrical Installation 5.6.2 Cable Routing U, V, W U/T1, V/T2, W/T3 Illustration 23: Cable Routing for Top Exit Cabinet to Drive Cabinet Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 57...
  • Page 58 VLT® AutomationDrive FC 302 Operating Guide Electrical Installation U/T1, V/T2, W/T3 Illustration 24: Cable Routing for Sine-wave Cabinet to D10h Drive Cabinet 58 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...
  • Page 59 VLT® AutomationDrive FC 302 Operating Guide Electrical Installation U/T1, V/T2, W/T3 Illustration 25: Cable Routing for Sine-wave Cabinet to E5h or E6h Drive Cabinet Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 59...
  • Page 60 VLT® AutomationDrive FC 302 Operating Guide Electrical Installation U, V, W U/T1, V/T2, W/T3 Illustration 26: Cable Routing for dU/dt Cabinet with Top Exit to E5h or E6h Drive Cabinet 60 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...
  • Page 61 VLT® AutomationDrive FC 302 Operating Guide Electrical Installation U/T1, V/T2, W/T3 Illustration 27: Cable Routing for 2 Sine-wave Cabinets to E5h or E6h Drive Cabinet Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 61...
  • Page 62 VLT® AutomationDrive FC 302 Operating Guide Electrical Installation R, S, T R, S, T R/L1, S/L2, T/L3 R/L1, S/L2, T/L3 Illustration 28: Cable Routing for PHF Cabinet to E5h or E6h Drive Cabinet 62 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...
  • Page 63 VLT® AutomationDrive FC 302 Operating Guide Electrical Installation U/T1, V/T2, W/T3 Illustration 29: Cable Routing for dU/dt Cabinet to Top Exit Cabinet for E5h or E6h Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 63...
  • Page 64 Illustration 30: Cable Routing for Line Reactor Cabinet to Input Power Options Cabinet and E6h Drive Cabinet (Internal Wiring Connection Be- tween Inductors in the Line Reactor Cabinet Is Not Shown) 64 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 65: D10H Wiring Harness

    Illustration 31: Split Shipment Electrical Connections (Input Filter Cabinet + Input Power Options Cabinet + D10h Drive Cabinet) DC-link harness to fan supply in output filter cabinet Additional terminal connections Cabinet heater supply harness to output filter cabi- Thermal protection wiring harness to output filter cabinet Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 65...
  • Page 66 Cabinet heater supply harness to drive cabinet Thermal protection wiring harness to drive cabinet Motor cables (U/V/W) to motor terminals (U/V/W) in drive cabinet DC-link harness to fan supply in drive cabinet 66 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...
  • Page 67 VLT® AutomationDrive FC 302 Operating Guide Electrical Installation Illustration 33: Split Shipment Electrical Connections (Top Exit Cabinet) Motor cables (U/V/W) to motor terminals (U/V/W) in drive cabinet Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 67...
  • Page 68 Cabinet heater supply harness to drive cabinet Thermal protection wiring harness to drive cabinet Motor cables (U/V/W) to motor terminals (U/V/W) in drive cabinet DC-link harness to fan supply in drive cabinet 68 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 69: E5H Wiring Harness

    Cabinet heater supply harness to input power op- tions cabinet (only with PHF option) tions cabinet Input terminal cables (R/S/T) to mains terminals Additional terminal connections (R/S/T) in the input power options cabinet Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 69...
  • Page 70 Cabinet heater supply harness to drive cabinet Thermal protection wiring harness to drive cabinet Motor cables (U/V/W) to motor terminals (U/V/W) in drive cabinet DC-link harness to fan supply in drive cabinet 70 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...
  • Page 71 VLT® AutomationDrive FC 302 Operating Guide Electrical Installation Illustration 37: Split Shipment Electrical Connections (Top Exit Cabinet) Motor cables (U/V/W) to motor terminals (U/V/W) in drive cabinet Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 71...
  • Page 72 Cabinet heater supply harness to drive cabinet Thermal protection wiring harness to drive cabinet Motor cables (U/V/W) to motor terminals (U/V/W) in drive cabinet DC-link harness to fan supply in drive cabinet 72 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...
  • Page 73 Additional terminal connections output filter cabinet Thermal protection wiring harness to output filter DC-link harness to fan supply in output filter cabinet cabinet Cabinet heater supply harness to output filter cabi- Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 73...
  • Page 74 PHF contactor 1 supply harness to input filter cabi- net (only with PHF option) Available terminal connections Mains cables (R/S/T) to input terminals (R/S/T) in the input filter cabinet Thermal protection wiring harness to output filter cabinet 74 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 75: E6H Wiring Harness

    Cabinet heater supply harness to input power op- tions cabinet (only with PHF option) tions cabinet Input terminal cables (R/S/T) to mains terminals Additional terminal connections (R/S/T) in the input power options cabinet Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 75...
  • Page 76 Cabinet heater supply harness to drive cabinet Thermal protection wiring harness to drive cabinet Motor cables (U/V/W) to motor terminals (U/V/W) in drive cabinet DC-link harness to fan supply in drive cabinet 76 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...
  • Page 77 VLT® AutomationDrive FC 302 Operating Guide Electrical Installation Illustration 43: Split Shipment Electrical Connections (Top Exit Cabinet) Motor cables (U/V/W) to motor terminals (U/V/W) in drive cabinet Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 77...
  • Page 78 Cabinet heater supply harness to drive cabinet Thermal protection wiring harness to drive cabinet Motor cables (U/V/W) to motor terminals (U/V/W) in drive cabinet DC-link harness to fan power supply in drive cabinet 78 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...
  • Page 79 Mains cables (R/S/T) to input terminals (R/S/T) in the input filter cabinet Cabinet heater supply harness to input filter cabinet Mains cables (L1R/L2S/L3T) to output terminals (L1R/L2S/L3T) in the input filter cabinet Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 79...
  • Page 80 PHF contactor 2 supply harness to PHF cabinet (only Thermal protection wiring harness to output filter with PHF option) cabinet Mains cables R, S, T to input terminals (R/S/T) in the input filter cabinet 80 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 81: Control Compartment Wiring

    Only qualified personnel must install, start up, and maintain the drive. Disconnect the external voltage supply. Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 81...

  • Page 82: Control Compartment Interior View

    VLT® AutomationDrive FC 302 Operating Guide Electrical Installation 5.7.2 Control Compartment Interior View Illustration 48: Layout of Control Compartment Interior with All Options 82 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 83: Control Terminals

    Maximum output current 200 mA for all 24 V loads. Parameter 5-10 Terminal 18 Digital [8] Start Digital inputs. Input Parameter 5-11 Terminal 19 Digital [10] Reversing Input Parameter 5-14 Terminal 32 Digital [0] No operation Input Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 83...

  • Page 84: Relay Terminals

    If the option card is ordered along with the drive using the type code, the factory installs the option card and its wiring. If the option is ordered separately, the customer is responsible for installing the option card and the wiring extensions to the control compartment. 84 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...
  • Page 85 RJ45_1 Port 2 RJ45_2 Table 50: Option B Terminal Connections Option card terminal Corresponding terminal within the control compartment XD2.46 XD2.47 XD2.48 XD2.49 XD2.50 XD2.51 XD2.52 XD2.53 XD2.54 XD2.55 XD2.56 XD2.57 Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 85...
  • Page 86 XDW.17 X56.6 XDW.18 X56.7 XDW.19 X56.8 XDW.20 X56.9 XDW.21 X56.10 XDW.22 X56.11 XDW.23 X56.12 XDW.24 X57.1 XDW.27 X57.2 XDW.28 X57.3 XDW.29 X57.4 XDW.30 X57.5 XDW.31 X57.6 XDW.32 X57.7 XDW.33 X57.8 XDW.34 86 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...
  • Page 87 XDW.3 X55.4 XDW.4 X55.5 XDW.5 X55.6 XDW.6 X55.7 XDW.7 X55.8 XDW.8 X55.9 XDW.9 X55.10 XDW.10 X55.11 XDW.11 X55.12 XDW.12 X56.1 XDW.13 X56.2 XDW.14 X56.3 XDW.15 X56.4 XDW.16 X56.5 XDW.17 X56.6 XDW.18 Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 87...
  • Page 88 XDW.34 X57.9 XDW.35 X57.10 XDW.36 X59.1 XDW.37 X59.2 XDW.38 X59.3 XDW.39 X59.4 XDW.40 X59.5 XDW.41 X59.6 XDW.42 X59.7 XDW.43 X59.8 XDW.44 X60.1 XDW.45 X60.2 XDW.46 X60.3 XDW.47 X60.4 XDW.48 X60.5 XDW.49 88 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...
  • Page 89 XDF.8 X46.9 XDF.9 X46.10 XDF.10 X46.11 XDF.11 X46.12 XDF.12 X46.13 XDF.13 X46.14 XDF.14 X47.1 XDF.21 X47.2 XDF.22 X47.3 XDF.23 X47.4 XDF.24 X47.5 XDF.25 X47.6 XDF.26 X47.7 XDF.27 X47.8 XDF.28 X47.9 XDF.29 Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 89...
  • Page 90 XDF.30 X67.11 XDF.31 X67.12 XDF.32 X66.1 XDF.1 X66.2 XDF.2 X66.3 XDF.3 X66.4 XDF.4 X66.5 XDF.5 X66.6 XDF.6 X66.7 XDF.7 X66.8 XDF.8 X66.9 XDF.9 X66.10 XDF.10 X66.11 XDF.11 X66.12 XDF.12 X66.13 XDF.13 90 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 91: Control Compartment Options

    Disconnect the external voltage supply. Only qualified personnel must install, start up, and maintain the drive. Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 91...
  • Page 92 120 V AC external+24 V DC internal The 24 V DC external supply option enables other auxiliary options to be connected to a 24 V DC supply within the control compart- ment. 92 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...
  • Page 93 450 VA (IEC variant) and 230 VA (UL variant). When using a transformer supply, the maximum output power is 200 VA for both variants. Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 93...
  • Page 94 Table 61: Auxiliary Function Type Codes Character posi- Code Description tion 23–24 Cabinet heater AC socket + cabinet light + cabinet heater AC socket + cabinet light + extended I/O terminals + cabinet heater 94 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...
  • Page 95 The function is disabled when MCB –FCE is open. -FCE -QAM -EB1.1 -XD1 -XD4 -XD4 -EB1.2 -EB1.3 -EB1.4 Illustration 53: Cabinet Heater Terminals Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 95...
  • Page 96 5.7.6.8 Insulation Monitor Table 63: Auxiliary Function Type Codes Character posi- Code Description tion 23–24 Insulation monitor AC socket+cabinet light + insulation monitor AC socket+cabinet light + extended I/O terminals + insulation monitor 96 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...
  • Page 97 5.7.6.10 Emergency Switch Off Table 65: Door-mounted Option Type Codes Character position Code Description 28–29 Emergency switch off + emergency push-button Signal lights and reset button + emergency switch off and emergency push-button Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 97...
  • Page 98 Character position Code Description 28–29 STO/SS1 with emergency push-button + safely limited speed (HTL encoder) Signal lights and reset button + STO/SS1 with emergency push-button + safely limited speed (HTL encoder) 98 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 99: Connecting Motor, Mains, And Ground Cables

    (6 AWG) (or 2 rated ground wires terminated separately). • Tighten the terminals in accordance with the information provided in 10.11 Fastener Torque Ratings. EMC-compliant Installation Refer to the EMC-compliant Installation section. Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 99...

  • Page 100: Connecting To The Mains

    When supplied from an isolated mains source (IT mains or floating delta) or TT/TN-S mains with a grounded leg (grounded delta), ensure that parameter 14-50 RFI Filter is set to [0] Off to avoid damage to the DC link and to reduce ground capacity currents. 100 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...
  • Page 101 Example Illustration 56: Connection Points for Mains to Input Power Option (Enclosed Drive Configured Without Power Options Cabinet) Lower cover DC terminals Input power terminals (contactor option is shown) Grounding bar Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 101...

  • Page 102: Connecting The Drive Module To The Motor

    Strip a section of the outer cable insulation. Fasten a connector/cable lug to the end of the stripped cable. Create an electrical connection between the cable shield and ground by securing the stripped wire under the cable clamp. 102 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...
  • Page 103 10.11 Fastener Torque Ratings. Example Illustration 58: Connection Points for Drive Module to Motor (E6h Model Shown) Lower cover Motor terminals DC terminals Ground terminals on drive module Terminal cover Grounding bar Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 103...

  • Page 104: Connecting The Sine-Wave Filter To The Motor

    Each sine-wave cabinet must have the same number of motor phase cables and they must be in quantities of 2 (for example, 2, 4, 6, or 8). 1 cable is not allowed. The cables are required to be equal length. 104 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 105: Connecting The Du/Dt Filter To The Motor

    Create an electrical connection between the cable shield and ground by securing the stripped wire under the cable clamp. Connect the ground cable to the nearest grounding terminal in accordance with the grounding instructions provided in 5.8.6 Connecting to Ground. Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 105...
  • Page 106 10.11 Fastener Torque Ratings. Example Illustration 60: Connection Points for the dU/dt Filter to Motor Upper cover Factory-installed cables Lower cover Motor terminals Factory-installed power cables from the drive mod- Grounding bar 106 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 107: Connecting To Ground

    Tighten the terminals in accordance with the specifications shown in 10.11 Fastener Torque Ratings. Example Illustration 61: Connection Grounding Points Symbol indicating grounding terminals Grounding bar (provided in every cabinet) Grounding points on drive module Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 107...

  • Page 108: Installing Upstream Fuses

    • Danfoss recommends the fuse type gG (IEC 60269-1) for the mains fuses. Use only fuses with a sufficient voltage rating accord- ing to the mains voltage. Do not use larger fuses than what is recommended. These fuses are selected for short-circuit protec- tion only.

  • Page 109: Recommended Fuse Ratings For Ul Installation

    70CPE10974 Class L N355 A4BY1000 70CPE10975 1000 1000 Class L N400 A4BY1000 70CPE10975 1000 1000 Class L N450 A4BY1100 70CPE10976 1100 1100 Class L N500 A4BY1200 70CPE10977 1200 1200 Class L Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 109...

  • Page 110: Enabling Motor Operation

    Terminal XD2.8: Feedback signal in closed loop (see parameter 16-63 Terminal 54 Switch Setting). Procedure Disconnect power to the drive. Remove the LCP (local control panel). Remove any optional equipment covering the switches. 110 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 111: Setting Up Rs485 Serial Communication

    - Use shielded serial communication cable. - Properly ground the wiring. Refer to 5.8.6 Connecting to Ground. Select the protocol type in parameter 8-30 Protocol. Select the drive address in parameter 8-31 Address. Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 111...

  • Page 112: Configuring The Passive Harmonic Filter (Phf)

    EQUIPMENT DAMAGE Failure to use the correct settings for the D9h and D10h enclosures can result in the AC drive overheating, resulting in damage to the AC drive and its surroundings. E5h and E6h enclosures are not required to use a specific setting.

  • Page 113: Safe Torque Off (Sto) Wiring

    The Safe Torque Off (STO) function is a component in a safety control system. STO prevents the unit from generating the voltage required to rotate the motor. To run the STO function, more wiring for the drive is required. Refer to the VLT FC Series - Safe Torque ® Off Operating Guide. Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 113...

  • Page 114: Pre-Start Check

    Check for proper fusing or circuit breakers. • Check that all fuses are inserted firmly and are in operational condition. • Check that all circuit breakers (if used) are in the open position. Cooling clearance 114 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...
  • Page 115 For enclosures with an IP20/Chassis protection rating, ensure that the unit is mounted to an unpainted metal surface. Vibration • Ensure that the unit is mounted solidly, or that shock mounts are used, if necessary. • Check for an unusual amount of vibration. Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 115...

  • Page 116: Commissioning

    The parameter group is then broken down into subgroups, if necessary. For example: Table 73: Example of Parameter Group Hierarchy Example Description 0–** Operation/Display Parameter group 0–0* Basic Settings Parameter subgroup 116 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 117: Parameter Navigation

    With an external device providing a 0–10 V control signal connected to drive terminal 53, the system is now ready for operation. N O T I C E SETUP STATUS When the scroll bar on the right of the display is at the bottom, the procedure is complete. Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 117...

  • Page 118: Entering System Information

    Parameter 3-41 Ramp 1 Ramp up Time (3.00 s) Parameter 3-42 Ramp 1 Ramp Down Time (3.00 s) Parameter 3-13 Reference Site (Linked to Hand/Auto) Parameter 1-29 Automatic Motor Adaptation (Off) 118 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 119: Configuring Automatic Energy Optimization

    Use this procedure if encoder feedback is used. For more information on the encoder option, refer to the option manual. Procedure Select [0] Open Loop in parameter 1-00 Configuration Mode. Select [1] 24 V encoder in parameter 7-00 Speed PID Feedback Source. Press [Hand On]. Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 119...

  • Page 120: Starting Up The Drive For The First Time

    - To upload data from the control card to the LCP, select [1] All to LCP. - To download data from the LCP to the control card, select [2] All from LCP. 120 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 121: Restoring Factory Default Settings Using The Recommended Initialization

    • Parameter 15-05 Over Volt's Start-up takes slightly longer than normal. N O T I C E A manual initialization also resets serial communication, RFI filter settings, and fault log settings. Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 121...

  • Page 122: Wiring Configuration Examples

    Gear box. • Load. Applications demanding mechanical brake control typically need a brake resistor. Brake resistor Transmission Motor Gearbox Encoder Mechanical brake Load Illustration 66: Basic Setup for Closed-loop Speed Control 122 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 123: Wiring Configuration For Automatic Motor Adaptation (Ama)

    Terminal 27 in the parameter title corresponds to terminal XD2.14 in the control compartment. D IN XD2.15 D IN XD2.16 D IN XD2.17 D IN XD2.19 +10 V XD2.6 A IN XD2.7 A IN XD2.8 XD2.9 A OUT XD2.5 XD2.4 Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 123...

  • Page 124: Wiring Configuration: Speed

    Parameter 6-15 Terminal 53 High Ref./Feedb. Value A OUT XD2.5 XD2.4 *=Default value Notes/comments: U - I D IN 37 is an option. Terminal 53 in the parameter title corresponds to terminal XD2.7 in the control compartment. 124 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...
  • Page 125 Terminal 32 in the parameter title corresponds to terminal XD2.16 in the control compartment. Speed Reference Start (XD2.12) Freeze ref (XD2.14) Speed up (XD2.15) Speed down (XD2.16) Illustration 67: Speed Up/Down Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 125...

  • Page 126: Wiring Configuration: Feedback

    Terminal 54 in the parameter title corresponds to terminal XD2.8 in the control compartment. +10 V XD2.6 A IN XD2.7 A IN XD2.8 XD2.9 XD2.5 A OUT 0-10 V XD2.4 U - I 126 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 127: Wiring Configuration: Run/Stop

    Terminal 18 in the parameter title corresponds to terminal XD2.12 in the control compartment. D IN XD2.16 Terminal 27 in the parameter title corresponds to terminal XD2.14 in the control compartment. D IN XD2.17 D IN XD2.19 Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 127...
  • Page 128 Terminal 27 in the parameter title corresponds to terminal XD2.14 in the control compartment. A IN XD2.7 A IN XD2.8 XD2.9 A OUT XD2.5 XD2.4 XD2.21 XD2.22 XD2.23 XD2.24 XD2.25 XD2.26 128 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 129: Wiring Configuration: Start/Stop

    Terminal 18 in the parameter title corresponds to terminal XD2.12 in the control compartment. D IN XD2.19 Terminal 27 in the parameter title corresponds to terminal XD2.14 in the control compartment. Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 129...
  • Page 130 Terminal 27 in the parameter title corresponds to terminal XD2.14 in the control compartment. Terminal 32 in the parameter title corresponds to terminal XD2.16 in the control compartment. Terminal 33 in the parameter title corresponds to terminal XD2.17 in the control compartment. 130 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 131: Wiring Configuration: External Alarm Reset

    RS485 XD2.10 Parameter 8-31 Address XD2.11 XD2.12 Parameter 8-32 Baud Rate 9600* *=Default value Notes/comments: Select protocol, address, and baud rate in the above-mentioned parameters. D IN 37 is an option. Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 131...

  • Page 132: Wiring Configuration: Motor Thermistor

    XD2.13 XD2.18 XD2.14 D IN D IN XD2.15 D IN XD2.16 D IN XD2.17 D IN XD2.19 +10 V XD2.6 A IN XD2.7 A IN XD2.8 XD2.9 A OUT XD2.5 XD2.4 132 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 133: Wiring Configuration For A Relay Set-Up With Smart Logic Control

    90, Feedback Mon. and if the warning becomes true, relay 1 is triggered. Ex- ternal equipment may require service. However, if the feedback error goes below the limit again within 5 s and the warning disap- pears, press [Reset] on the LCP. Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 133...

  • Page 134: Wiring Configuration: Mechanical Brake Control

    Terminal 19 in the parameter title corresponds to terminal XD2.13 in the control compartment. XD2.4 XD2.21 XD2.22 XD2.23 XD2.24 XD2.25 XD2.26 1-76 Time 1-71 2-21 2-21 1-71 Start (18) Start reversing (19) Relay output Current Open Speed Closed Illustration 70: Mechanical Brake Control 134 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 135: Wiring Configuration For The Encoder

    To program the stop and torque limit for the above example, perform the following connections: • Connect to terminal XD2.12. Then set parameter 5-10 Terminal 18 Digital Input to 8 [Set]. • Connect terminal XD2.14 to terminal XD2.15. Then set the following parameters: Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 135...
  • Page 136 P 5-12 [2] XD2.14 P 5-02 [1] XD2.15 P 5-31 [27] P 5-40 [0] [32] XD2.16 XD2.17 XD2.18 XD2.19 Mechanical brake connection Illustration 73: Wire Configuration for Torque and Stop Limit 136 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 137: Maintenance, Diagnostics, And Troubleshooting

    Replace worn or damaged parts with Danfoss authorized parts. For service and support, contact the local Danfoss supplier. W A R N I N G...
  • Page 138 The mains voltage is below the value set in parameter 14-11 Mains Voltage at Mains Fault. • The drive ramps down the motor in a controlled manner. Current The drive output current is above the limit set in parameter 4-51 Warning Current High. high 138 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...
  • Page 139 Sine-Wave Filter Fixed. Otherwise, the switching frequency is reduced to 1.0 kHz. • If possible, protection mode ends after approximately 10 s. • Protection mode can be restricted in parameter 14-26 Trip Delay at Inverter Fault. Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 139...

  • Page 140: Warnings And Alarms

    Alarm An alarm indicates a fault that requires immediate attention. The fault always triggers a trip or trip lock. Reset the drive after an alarm using 1 of the following methods: 140 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...
  • Page 141 When a fault is triggered, the LCP indicates the type of fault (alarm, warning, or trip lock) and shows the alarm or warning number in the display. Warn. Alarm Illustration 75: Status Indicator Lights Table 98: Fault Types Type of fault Warning indicator light Alarm indicator light Warning Alarm On (flashing) Trip lock On (flashing) Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 141...
  • Page 142 9.4.6 WARNING 5, DC Link Voltage High Cause The DC-link voltage (DC) is higher than the high-voltage warning limit. The limit depends on the drive voltage rating. The unit is still active. 142 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...
  • Page 143 Check whether the motor is mechanically overloaded. • Check that the motor current set in parameter 1-24 Motor Current is correct. • Ensure that the motor data in parameters 1-20 to 1-25 is set correctly. Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 143...
  • Page 144 There is current from the output phase to ground, either in the cable between the drive and the motor, or in the motor itself. The current sensors detect the ground fault by measuring current going out from the drive and current going into the drive from the 144 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...
  • Page 145 9.4.16 ALARM 15, Hardware Mismatch Cause A fitted option is not operational with the present control card hardware or software. Troubleshooting Record the value of the following parameters and contact Danfoss. • Parameter 15-40 FC Type. • Parameter 15-41 Power Section.
  • Page 146 90% of the brake resistor power. If option [2] Trip is selected in parameter 2-13 Brake Power Monitor- ing, the drive trips when the dissipated braking power reaches 100%. 146 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...
  • Page 147 9.4.31 ALARM 32, Motor Phase W Missing Cause Motor phase W between the drive and the motor is missing. Troubleshooting • Disconnect power before proceeding. • Remove the power from the drive and check motor phase W. Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 147...
  • Page 148 Check that the option is properly installed. • Check for loose or missing wiring. It may be necessary to contact the Danfoss supplier or service department. Note the code number for further troubleshooting direc- tions. Table 99: Internal Fault Codes...
  • Page 149 The option software in slot B is not supported/ allowed. 1318 The option software in slot C1 is not supported/ allowed. 1379–2819 Internal fault. Contact the Danfoss supplier or Danfoss service department. 1792 Hardware reset of digital signal processor. 1793 Motor-derived parameters not transferred correctly to the digital signal processor.
  • Page 150 9.4.45 WARNING 47, 24 V Supply Low Cause The supply on the power card is out of range. There are 3 supplies generated by the switch mode supply (SMPS) on the power card: 150 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...
  • Page 151 9.4.48 ALARM 50, AMA Calibration Failed Cause A calibration error has occurred. Troubleshooting • Contact the Danfoss supplier or Danfoss service department. 9.4.49 ALARM 51, AMA Check Unom and Inom Cause The settings for motor voltage, motor current, and motor power are wrong. Troubleshooting •...
  • Page 152 Open the control compartment and check for any lights in relays KFJ.1, KFJ.2, and KFJ.3. If no lights are present, check for other external interlocks. • Clear the external fault condition. • To resume normal operation, apply 24 V DC to the terminal programmed for external interlock. • Reset the drive. 152 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...
  • Page 153 Safe Torque Off (STO) has been activated. Troubleshooting • To resume normal operation, apply 24 V DC to terminal 37, then send a reset signal (via bus, digital I/O, or by pressing [Reset]). Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 153...
  • Page 154 The control card and power card are incompatible. Troubleshooting • To check compatibility, contact the Danfoss supplier with the type code from the unit nameplate and the part numbers on the cards. 9.4.68 ALARM 71, PTC 1 Safe Stop Cause Because the motor is too warm, the VLT PTC Thermistor Card MCB 112 activated the Safe Torque Off (STO).
  • Page 155 To apply the change, enable option layout changes in parameter 14-89 Option Detection. • Alternatively, restore the correct option configuration. 9.4.84 WARNING 89, Mechanical Brake Sliding Cause The hoist brake monitor detects a motor speed exceeding 10 RPM. Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 155...
  • Page 156 9.4.93 ALARM 166, ATEX ETR Freq.Lim.Alarm Cause The drive has run for more than 60 s (in a period of 600 s) below the allowed minimum frequency (parameter 1-98 ATEX ETR Interpol. Points. Freq.). 156 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...
  • Page 157 The number of found fan power cards does not match the number of configured fan power cards. See parameter group 15-6* Option Ident for the number of configured fan power cards. Troubleshooting • Check fan power card wiring. • Replace fan power card. Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 157...

  • Page 158: Troubleshooting

    Apply 24 V on terminal 27 or program (Coasting). this terminal to [0] No operation. Wrong reference signal Check reference signal: Program correct settings. Check pa- source. rameter 3-13 Reference Site. Set preset reference active in parameter group 158 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...
  • Page 159 Re- view the specifications for the applica- tion. Loose connections. Perform pre-start-up check for Tighten loose connections. loose connections. Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 159...
  • Page 160 Warnings and Alarms section. rameter 3-42 Ramp 1 Ramp Down Time. lems Check that motor data are entered Enable overvoltage control in parame- correctly. ter 2-17 Over-voltage Control. 160 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 161: Specifications

    Drive module power loss at 460 V [W] 1828 2261 2051 2724 2089 3628 (1)(2)(3) Drive efficiency 0.98 0.98 0.98 Output frequency [Hz] 0–590 0–590 0–590 Heat sink overtemperature trip [°C (°F)] 110 (230) 110 (230) 110 (230) Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 161...
  • Page 162 If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to drives.danfoss.com/knowledge-center/energy-efficiency-direc- tive/#/. Options and customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.
  • Page 163 If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to drives.danfoss.com/knowledge-center/energy-efficiency-direc- tive/#/. Options and customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.
  • Page 164 If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to drives.danfoss.com/knowledge-center/energy-efficiency-direc- tive/#/. Options and customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.
  • Page 165 0–590 0–590 Heat sink overtemperature trip [°C (°F)] 110 (230) 100 (212) Control card overtemperature trip [°C (°F)] 80 (176) 80 (176) PHF overtemperature trip [°C (°F)] 150 (302) 150 (302) Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 165...

  • Page 166: Electrical Data, 525-690 V Ac

    If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to drives.danfoss.com/knowledge-center/energy-efficiency-direc- tive/#/. Options and customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.
  • Page 167 If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to drives.danfoss.com/knowledge-center/energy-efficiency-direc- tive/#/. Options and customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.
  • Page 168 If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to drives.danfoss.com/knowledge-center/energy-efficiency-direc- tive/#/. Options and customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.
  • Page 169 Heat sink overtemperature trip [°C (°F)] 110 (230) 110 (230) 110 (230) Control card overtemperature trip [°C (°F)] 80 (176) 80 (176) 80 (176) PHF overtemperature trip [°C (°F)] 150 (302) 150 (302) 150 (302) Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 169...
  • Page 170 If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to drives.danfoss.com/knowledge-center/energy-efficiency-direc- tive/#/. Options and customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.

  • Page 171: Mains Supply

    If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control card power consumptions are included. For power loss data according to EN 50598-2, refer to drives.danfoss.com/knowledge-center/energy-efficiency-direc- tive/#/. Options and customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.

  • Page 172: Torque Characteristics

    Maximum cross-section to control terminals, flexible/rigid wire 1.5 mm /16 AWG without cable end sleeves Maximum cross-section to control terminals, flexible wire with ca- 1 mm /18 AWG ble end sleeves 172 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 173: Control Input/Output And Control Data

    10.6.4 Control Card, 10 V DC Output Terminal number XD2.6 Output voltage 10.5 V ±0.5 V Maximum load 15 mA The 10 V DC supply is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 173...

  • Page 174: Digital Outputs

    Voltage level See Control Input/Output and Control Data. Maximum voltage on input 28 V DC Input resistance, R Approximately 4 kΩ Pulse input accuracy (0.1–1 kHz) Maximum error: 0.1% of full scale 174 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 175: Control Characteristics

    IEC 60947 parts 4 and 5. The relay contacts are galvanically isolated from the rest of the circuit by reinforced isolation (PELV). Overvoltage category II. UL applications 300 V AC 2 A. Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 175...

  • Page 176: Analog Output

    XD2.2 (P,TX+, RX+), XD2.3 (N,TX-, RX-) Terminal number XD2.1 Common for terminals XD2.2 and XD2.3 The RS485 serial communication circuit is galvanically isolated from the supply voltage (PELV). 10.6.13 Control Card Performance Scan interval 1 ms 176 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 177: Filter Specifications

    All line reactors are equipped with thermal switches and are looped to the enclosed drive for overtemperature protection. For more details, refer to the Control Compartment section. The line reactor configuration varies depending on the enclosure and voltage re- quired. Table 110: Line Reactor Configuration for D9h–D10h and E5h–E6h Enclosures, 380–500 V Enclosure Model...

  • Page 178: Du/Dt Filter Specifications

    VLT® AutomationDrive FC 302 Operating Guide Specifications Table 111: Line Reactor Configuration for D9h–D10h and E5h–E6h Enclosures, 525–690 V Enclosure Model Impedance [%) N90K 2.30 N110 2.78 N132 3.29 D10h N160 2.92 D10h N200 3.67 D10h N250 3.08 D10h N315 3.67...

  • Page 179: Fuses, Circuit Breakers, And Switches

    10.8 Fuses, Circuit Breakers, and Switches Fuses and circuit breakers ensure that possible damage to the drive is limited to inside the unit. Danfoss recommends fuses on the supply side as protection. For further information, see Application Note Fuses and Circuit Breakers.

  • Page 180: Panel Fuses

    VLT® AutomationDrive FC 302 Operating Guide Specifications Danfoss provides the following mains options for the enclosed drive: • Panel fuses • Fusible disconnect • Non-fusible disconnect • Contactor • Molded-case circuit breaker (MCCB) 10.8.1 Panel Fuses Panel fuses are an option for upstream protection, and are included only if the fusible disconnect option is selected. The panel fuses can be ordered as either a UL class fuse for UL variant or a gG fuse for IEC variant.

  • Page 181: Contactor Switches

    This option makes it possible to connect or disconnect the drive from the mains by using a control switch on the control compart- ment door or an external switch. The external switch must be wired to terminals XD0. See 5.3 Wiring Overview for D9h and D10h Enclosed Drives 5.4 Wiring Overview for E5h and E6h Enclosed...

  • Page 182: Fusible Disconnect Switches

    1250 A/690 V ABB P/N OS1250D30P OS1250D30P OS1250D30P OS1250D30P OS1250D30P 800 A/600 V 1200 A/600 V 1200 A/600 V 1200 A/600 V 1200 A/600 V ABB P/N OS800L30 OS1200L30 OS1200L30 OS1200L30 OS1200L30 182 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 183: Non-Fusible Disconnect Switches

    1250 A/690 V ABB P/N OT1000E30 OT1000E30 OT1250E30 OT1250E30 OT1250E30 800 A/600 V 1200 A/600 V 1200 A/600 V 1200 A/600 V 1200 A/600 V ABB P/N OT800U30 OT1200U30 OT1200U30 OT1200U30 OT1200U30 Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 183...

  • Page 184: Molded-Case Circuit Breakers

    1600 A/690 V T71000LSPR231 DS- T71250LSPR231 DS- T71250LSPR231 DS-LS T71250LSPR231 DS- T71600LSPR231 DS- 1200 A/600 V 1200 A/600 V 1200 A/600 V 1600 A/600 V 1600 A/600 V T7L1200PR231/P T7L1200PR231/P T7LQ1200PR231/P T8V1600PR232/P T8V1600PR232/P 184 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 185: Enclosure Dimensions

    10.9.1 Pedestal Dimensions The pedestal, on which the enclosure sits, is available in 3 different heights: • 100 mm (3.9 in) • 200 mm (7.9 in) • 400 mm (15.8 in) Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 185...

  • Page 186: D9H Enclosed Drive Exterior Dimensions

    100 (3.9) 400 (15.8) / 400 (15.8) 600 (23.6) 600 (23.8) 600 (23.6) Illustration 80: Dimensions for D9h Enclosure with Standard Pedestal Passive harmonic filter/line reactor cabinet Sine-wave cabinet D9h drive cabinet Standard pedestal 10.9.3 D10h Enclosed Drive Exterior Dimensions (2.2)

  • Page 187: E5H Enclosed Drive Exterior Dimensions

    800 (31.5) (23.6) (15.8) 600 (23.6) Illustration 82: Dimensions for E5h Enclosure with Standard Pedestal Passive harmonic filter/line reactor cabinet Sine-wave cabinet Options cabinet dU/dt cabinet E5h drive cabinet Standard pedestal Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 187...

  • Page 188: E6H Enclosed Drive Exterior Dimensions

    800 (31.5) (23.6) (15.8) 600 (23.6) Illustration 83: Dimensions for E6h Enclosure with Standard Pedestal Passive harmonic filter/line reactor cabinet Sine-wave cabinet Options cabinet dU/dt cabinet E6h drive cabinet Standard pedestal 188 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 189: Enclosure Airflow

    9.6 (84) Relay terminals – 0.5 (4) Ground busbars between cabinets 10 (88.5) Brackets between cabinets 8 (71) Door/panel cover 2.3 (20) Cable entry plate 2.3 (20) Serial communication cover 2.3 (20) Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 189...

  • Page 190: Appendix

    Customer-specific initialization values Current transformer Direct current Digital voltmeter EEPROM Electrically erasable programmable read-only memory Electromagnetic compatibility Electromagnetic interference Electrostatic discharge Electronic thermal relay Nominal motor frequency Fan power card High frequency 190 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...
  • Page 191 Motion control option Motor control processor Motion control tool MDCIC Multi-drive control interface card Millivolts NEMA National Electrical Manufacturers Association Negative temperature coefficient Nominal motor power Printed circuit board Protective earth Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 191...

  • Page 192: International/North American Default Parameter Settings

    FC Series International/North American Default Parameter Settings ® Parameter International default value North American default value Parameter 0-03 Regional Settings International North America DD-MM-YYYY MM/DD/YYYY Parameter 0-71 Date Format 24 h 12 h Parameter 0-72 Time Format 192 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 193: Required Parameter Settings For Drive Options

    Parameter 5-10 Terminal 18 Digital Input [51] External Interlock Parameter 14-52 Fan Control [3] On 100% This fan setting applies only to D9h and D10h models. Table 142: Parameter Settings for the Sine-wave Filter Option (Typecode Character 18 = S/2) Parameter Change value to...

  • Page 194: Block Diagrams

    -QB1 -QB7 -QB8 I> I>> 1L1-3 -QA3 -RF5 -TA1.1 -QA2 -RF1.1 -RF4.1 -RF4.2 -RF3 -CA3.1 -CA5.2 -CA5.1 -RF2 R1.2 R1.1 PE,U,V,W 3+PE -MA1 Illustration 85: Electrical Power Flow for D9h/D10h Enclosures 194 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...
  • Page 195 -QAF PHF relay -RF3 Common-mode filter -QB7 Molded-case circuit breaker (MCCB) -MA1 Motor (customer side) -QA3 Mains contactor -TA1 Drive module -QB2 Mains fused disconnect Local control panel Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 195...
  • Page 196 -RF5 -QA2.1 -QA2.2 -TA1.1 -RF1.1 -RF4.4 -RF4.1 -RF4.2 -RF4.3 -RF3 -CA3.1 -CA5.2 -CA5.3 -CA5.4 -CA5.1 -RF2 R1.1 R1.2 R1.3 R1.4 PE,U,V,W 3+PE -MA1 Illustration 86: Electrical Power Flow for E5h/E6h Enclosures 196 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 197: Input Power Option Losses

    11.6.1 Contactor Losses Table 144: Power Losses for Contactor Option, 380–500 V Model 380–440 V [W] 441–500 V [W] – N90K N110 N132 N160 N200 N250 N315 N355 N400 N450 N500 Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 197...

  • Page 198: Fusible Disconnect Losses

    11.6.2 Fusible Disconnect Losses Table 146: Power Losses for Fusible Disconnect Option, 380–500 V Model 380–440 V [W] 441–500 V [W] – N90K N110 N132 N160 N200 N250 N315 N355 N400 N450 N500 198 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 199: Non-Fusible Disconnect Losses

    11.6.3 Non-fusible Disconnect Losses Table 148: Power Losses for Non-fusible Disconnect Option, 380–500 V Model 380–440 V [W] 441–500 V [W] – N90K N110 N132 N160 N200 N250 N315 N355 N400 N450 N500 Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 199...

  • Page 200: Molded-Case Circuit Breaker (Mccb) Losses

    11.6.4 Molded-case Circuit Breaker (MCCB) Losses Table 150: Power Losses for MCCB Option, 380–500 V Model 380–440 V [W] 441–500 V [W] – N90K N110 N132 N160 N200 N250 N315 N355 N400 N450 N500 200 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 201: Passive Harmonic Filter (Phf) Losses

    1704 N250 2242 1814 1980 1814 N315 2302 2242 2242 1980 N355 2498 2302 2302 2242 N400 2613 2498 2498 2302 N450 2838 2613 2613 2498 N500 3160 2838 2838 2613 Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 201...

  • Page 202: Line Reactor Losses

    – N90K N110 N132 N160 N200 1046 N250 1569 1046 1299 N315 1168 N355 1498 1168 1239 N400 1728 1305 1441 1239 N450 1393 1152 1096 N500 1764 1393 1426 1096 202 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...

  • Page 203: Du/Dt Filter Losses

    Table 156: Power Losses for dU/dt Filter Option, 380–500 V Model 380–440 V [W] 441–500 V [W] – N90K N110 N132 N160 N200 N250 1251 1036 N315 N355 N400 1054 N450 1402 1158 1101 N500 1774 1402 1434 1101 Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 203...

  • Page 204: Sine-Wave Filter Losses

    1117 N250 1969 1312 1630 1117 N315 2529 2103 2033 1703 N355 3242 2529 2685 2033 N400 3738 2821 3112 2685 N450 2205 1822 1732 1517 N500 2790 2205 2255 1732 204 | Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879...
  • Page 205 1657 N355 3560 2515 3264 2327 N400 4408 2966 4029 2709 N500 2487 1913 2274 1750 N560 2778 2486 2778 2274 N630 4075 3040 3730 2778 N710 5532 4075 5058 3730 Danfoss A/S © 2021.10 AQ262139143212en-000301 / 130R0879 | 205...
  • Page 206 Danfoss can accept no responsibility for possible errors in catalogs, brochures, and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies.

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