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Danfoss D9h Media Converter Operating Manuals
Manuals and User Guides for Danfoss D9h Media Converter Operating. We have
2
Danfoss D9h Media Converter Operating manuals available for free PDF download: Operating Manual
Danfoss D9h Operating Manual (206 pages)
Enclosed Drives
Brand:
Danfoss
| Category:
Media Converter
| Size: 18 MB
Table of Contents
Table of Contents
3
1 Introduction
8
Purpose of this Operating Guide
8
Additional Resources
8
Manual Version
8
Approvals and Certifications
8
Finding the Declaration of Conformity Certificate
9
Declaration of Conformity Certificate
10
2 Safety
14
Safety Symbols
14
Qualified Personnel
14
Safety Precautions
15
3 Product Overview
17
Intended Use
17
What Is an Enclosed Drive
17
Location of Options Within an Enclosed Drive
20
Drive Identification
22
Identifying the Drive and Its Options
22
Enclosure Size Identification
23
Type Code Identification
24
Power Ratings, Weight, and Dimensions
31
Control Compartment and Local Control Panel (LCP)
33
Control Compartment Overview
33
Control Compartment Door
34
Local Control Panel (LCP)
35
LCP Menu
37
4 Mechanical Installation
39
Items Supplied
39
Split Shipment
39
Tools Needed
39
Storing the Drive
40
Operating Environment
40
Overview
40
Gases
40
Dust
40
Potentially Explosive Atmospheres
41
Installation Requirements
41
Cooling Requirements
42
Airflow Rates
42
Lifting the Drive
44
Combining Multiple Cabinets from a Split Shipment
44
Installing the Enclosed Drive
46
Creating an Entry for Cables
46
Installing the Drive with Back-Channel Cooling Option
46
Securing the Cabinet(S) to the Floor
47
5 Electrical Installation
49
Safety Instructions
49
EMC-Compliant Installation
50
Wiring Overview for D9H and D10H Enclosed Drives
53
Wiring Overview for E5H and E6H Enclosed Drives
54
Control Terminal Wiring Diagram Cross-Reference
55
Split Shipment Wiring Harnesses
56
Connecting Wiring Harnesses
56
Cable Routing
57
D10H Wiring Harness
65
E5H Wiring Harness
69
E6H Wiring Harness
75
Control Compartment Wiring
81
Safety Precautions
81
Control Compartment Interior View
82
Control Terminals
83
Relay Terminals
84
Option Card Terminals
84
Control Compartment Options
91
Connecting Motor, Mains, and Ground Cables
99
Power Cabling and Grounding Considerations
99
Connecting to the Mains
100
Connecting the Drive Module to the Motor
102
Connecting the Sine-Wave Filter to the Motor
104
Connecting the Du/Dt Filter to the Motor
105
Connecting to Ground
107
Installing Upstream Fuses
108
Upstream Fuse Considerations
108
Recommended Fuse Ratings for IEC Installation
108
Recommended Fuse Ratings for UL Installation
109
Enabling Motor Operation
110
Selecting the Voltage/Current Input Signal
110
Setting up RS485 Serial Communication
111
Configuring the Passive Harmonic Filter (PHF)
112
Configuring the Du/Dt Filter
112
Configuring the Sine-Wave Filter
112
MCCB Configuration
112
Safe Torque off (STO) Wiring
113
6 Pre-Start Check
114
7 Commissioning
116
Applying Power to the Drive
116
Programming the Drive
116
Parameter Overview
116
Parameter Navigation
117
Programming Example for an Open-Loop Application
117
Entering System Information
118
Configuring Automatic Energy Optimization
119
Configuring Automatic Motor Adaptation
119
Testing before System Start-Up
119
Testing Motor Rotation
119
Testing Encoder Rotation
119
Starting up the Drive for the First Time
120
Parameter Settings
120
Parameter Setting Overview
120
Uploading and Downloading Parameter Settings
120
Restoring Factory Default Settings Using the Recommended Initialization
121
Restoring Factory Default Settings Using Manual Initialization
121
8 Wiring Configuration Examples
122
Application Examples
122
Programming a Closed-Loop Drive System
122
Wiring Configuration for Automatic Motor Adaptation (AMA)
123
Wiring Configuration for Automatic Motor Adaptation (AMA) Without T27
123
Wiring Configuration: Speed
124
Wiring Configuration: Feedback
126
Wiring Configuration: Run/Stop
127
Wiring Configuration: Start/Stop
129
Wiring Configuration: External Alarm Reset
131
Wiring Configuration: RS485
131
Wiring Configuration: Motor Thermistor
132
Wiring for Regeneration
132
Wiring Configuration for a Relay Set-Up with Smart Logic Control
133
Wiring Configuration: Mechanical Brake Control
134
Wiring Configuration for the Encoder
135
Wiring Configuration for Torque and Stop Limit
135
9 Maintenance, Diagnostics, and Troubleshooting
137
Maintenance and Service
137
Disposal
137
Status Messages
137
Warnings and Alarms
140
Troubleshooting
158
10 Specifications
161
Electrical Data
161
Electrical Data, 380-500 V AC
161
Electrical Data, 525-690 V AC
166
Mains Supply
171
Motor Output and Motor Data
171
Motor Output (U, V, W)
171
Torque Characteristics
172
Ambient Conditions
172
Motor and Control Cables
172
Control Input/Output and Control Data
173
Control Card, USB Serial Communication
173
STO Terminal XD2.19 (Terminal XD2.19 Is Fixed PNP Logic)
173
Control Card, 24 V DC Output
173
Control Card, 10 V DC Output
173
Digital Outputs
174
Digital Inputs
174
Pulse/Encoder Inputs
174
Control Characteristics
175
Relay Outputs
175
Analog Output
176
Analog Inputs
176
Control Card, RS485 Serial Communication
176
Control Card Performance
176
Filter Specifications
177
Passive Harmonic Filter Specifications
177
Line Reactor Specifications
177
Du/Dt Filter Specifications
178
Sine-Wave Filter Specifications
178
Fuses, Circuit Breakers, and Switches
179
Panel Fuses
180
Contactor Switches
181
Fusible Disconnect Switches
182
Non-Fusible Disconnect Switches
183
Molded-Case Circuit Breakers
184
Enclosure Dimensions
185
Pedestal Dimensions
185
D9H Enclosed Drive Exterior Dimensions
186
D10H Enclosed Drive Exterior Dimensions
186
E5H Enclosed Drive Exterior Dimensions
187
E6H Enclosed Drive Exterior Dimensions
188
Enclosure Airflow
189
Fastener Torque Ratings
189
11 Appendix
190
Conventions
190
Abbreviations
190
International/North American Default Parameter Settings
192
Required Parameter Settings for Drive Options
193
Block Diagrams
194
Input Power Option Losses
197
Contactor Losses
197
Fusible Disconnect Losses
198
Non-Fusible Disconnect Losses
199
Molded-Case Circuit Breaker (MCCB) Losses
200
Passive Harmonic Filter (PHF) Losses
201
Line Reactor Losses
202
Du/Dt Filter Losses
203
Sine-Wave Filter Losses
204
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Danfoss D9h Operating Manual (196 pages)
110-800 kW, D9h-D10h and E5h-E6h Enclosed Drives
Brand:
Danfoss
| Category:
Control Unit
| Size: 24 MB
Table of Contents
Table of Contents
3
Introduction
8
Purpose of this Operating Guide
8
Additional Resources
8
Manual Version
8
Approvals and Certifications
8
Finding the Declaration of Conformity Certificate
9
Declaration of Conformity Certificate
10
Safety
14
Safety Symbols
14
Qualified Personnel
14
Safety Precautions
15
Product Overview
17
Intended Use
17
What Is an Enclosed Drive
17
Location of Options Within an Enclosed Drive
20
Drive Identification
22
Identifying the Drive and Its Options
22
Enclosure Size Identification
23
Type Code Identification
24
Power Ratings, Weight, and Dimensions
31
Control Compartment and Local Control Panel
33
Control Compartment Overview
33
Control Compartment Door
34
Local Control Panel (LCP)
35
LCP Menu
37
Mechanical Installation
39
Items Supplied
39
Split Shipment
39
Tools Needed
40
Storing the Drive
40
Operating Environment
40
Overview
40
Gases
40
Dust
40
Potentially Explosive Atmospheres
41
Installation Requirements
41
Cooling Requirements
42
Airflow Rates
42
Lifting the Drive
44
Combining Multiple Cabinets from a Split Shipment
44
Installing the Enclosed Drive
46
Creating an Entry for Cables
46
Installing the Drive with Back-Channel Cooling Option
46
Securing the Cabinet(S) to the Floor
47
Electrical Installation
49
Safety Instructions
49
EMC-Compliant Installation
49
Wiring Overview for D9H and D10H Enclosed Drives
53
Wiring Overview for E5H and E6H Enclosed Drives
54
Control Terminal Wiring Diagram Cross-Reference
55
Split Shipment Wiring Harnesses
56
Connecting Wiring Harnesses
56
Cable Routing
57
D10H Wiring Harness
65
E5H Wiring Harness
69
E6H Wiring Harness
75
Control Compartment Wiring
81
Safety Precautions
81
Control Compartment Interior View
82
Control Terminals
83
Relay Terminals
84
Option Card Terminals
84
Control Compartment Options
88
Connecting Motor, Mains, and Ground Cables
95
Power Cabling and Grounding Considerations
95
Connecting to the Mains
96
Connecting the Drive Module to the Motor
98
Connecting the Sine-Wave Filter to the Motor
100
Connecting the Du/Dt Filter to the Motor
101
Connecting to Ground
103
Installing Upstream Fuses
104
Upstream Fuse Considerations
104
Recommended Fuse Ratings for IEC Installation
104
Recommended Fuse Ratings for UL Installation
105
Enabling Motor Operation
106
Selecting the Voltage/Current Input Signal
106
Setting up RS485 Serial Communication
107
Configuring the Passive Harmonic Filter (PHF)
108
Configuring the Du/Dt Filter
108
Configuring the Sine-Wave Filter
108
MCCB Configuration
108
Safe Torque off (STO) Wiring
109
Pre-Start Check
110
Commissioning
112
Applying Power to the Drive
112
Programming the Drive
112
Parameter Overview
112
Parameter Navigation
113
Programming Example for an Open-Loop Application
113
Entering System Information
114
Configuring Automatic Energy Optimization
115
Configuring Automatic Motor Adaptation
115
Testing before System Start-Up
115
Testing Motor Rotation
115
Testing Encoder Rotation
115
Starting up the Drive for the First Time
116
Parameter Settings
116
Parameter Setting Overview
116
Uploading and Downloading Parameter Settings
116
Restoring Factory Default Settings Using the Recommended Initialization
117
Restoring Factory Default Settings Using Manual Initialization
117
Wiring Configuration Examples
118
Application Examples
118
Wiring Configuration for Automatic Motor Adaptation (AMA)
118
Wiring Configuration for Automatic Motor Adaptation (AMA) Without T27
118
Wiring Configuration: Speed
119
Wiring Configuration: Feedback
121
Wiring Configuration: Run/Stop
122
Wiring Configuration: Start/Stop
124
Wiring Configuration: External Alarm Reset
126
Wiring Configuration: RS485
126
Wiring Configuration: Motor Thermistor
127
Wiring for Regeneration
127
Wiring Configuration for a Relay Set-Up with Smart Logic Control
128
Wiring Configuration for a Cascade Controller
128
Wiring Configuration for a Fixed Variable Speed Pump
129
Wiring Configuration for Lead Pump Alternation
130
Maintenance, Diagnostics, and Troubleshooting
131
Maintenance and Service
131
Disposal
131
Status Messages
131
Warnings and Alarms
135
Troubleshooting
151
Specifications
154
Electrical Data
154
Electrical Data, 380-480 V AC
154
Electrical Data, 525-690 V AC
157
Mains Supply
160
Motor Output and Motor Data
160
Motor Output (U, V, W)
160
Torque Characteristics
160
Ambient Conditions
161
Motor and Control Cables
161
Control Input/Output and Control Data
161
Control Card, USB Serial Communication
161
STO Terminal XD2.19 (Terminal XD2.19 Is Fixed PNP Logic)
162
Control Card, 24 V DC Output
162
Control Card, 10 V DC Output
162
Digital Outputs
162
Digital Inputs
163
Pulse/Encoder Inputs
163
Control Characteristics
163
Relay Outputs
164
Analog Output
164
Analog Inputs
164
Control Card, RS485 Serial Communication
165
Control Card Performance
165
Filter Specifications
165
Passive Harmonic Filter Specifications
165
Line Reactor Specifications
166
Du/Dt Filter Specifications
167
Sine-Wave Filter Specifications
167
Fuses, Circuit Breakers, and Switches
168
Panel Fuses
169
Contactor Switches
170
Fusible Disconnect Switches
171
Non-Fusible Disconnect Switches
172
Molded-Case Circuit Breakers
173
Enclosure Dimensions
174
Pedestal Dimensions
174
D9H Enclosed Drive Exterior Dimensions
174
D10H Enclosed Drive Exterior Dimensions
175
E5H Enclosed Drive Exterior Dimensions
176
E6H Enclosed Drive Exterior Dimensions
177
Enclosure Airflow
178
Fastener Torque Ratings
178
Appendix
179
Conventions
179
Abbreviations
179
International/North American Default Parameter Settings
181
Required Parameter Settings for Drive Options
182
Block Diagrams
183
Input Power Option Losses
186
Contactor Losses
186
Fusible Disconnect Losses
187
Non-Fusible Disconnect Losses
188
Molded-Case Circuit Breaker (MCCB) Losses
189
Passive Harmonic Filter Losses
190
Line Reactor Losses
191
Du/Dt Filter Losses
192
Sine-Wave Filter Losses
193
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