Honda VFR800 2002 Manuals

Manuals and User Guides for Honda VFR800 2002. We have 1 Honda VFR800 2002 manual available for free PDF download: Service Manual

Honda VFR800 2002 Service Manual

Honda VFR800 2002 Service Manual (638 pages)

Brand: Honda | Category: Motorcycle | Size: 68.4 MB

Table of Contents

General Information

4
Frame/Body Panels/Exhaust System

50
- Body Panel Locations
  51
- Service Information
  52
- Troubleshooting
  52
- Trim Clips
  53
- Rear Cowl
  54
- Seat
  54
- Side Cowl
  57
- Upper Cowl
  61
- Front Fender
  66
- Rear Fender
  66
- Seat Rail
  72
- Muffler/Exhaust Pipe
  77
Maintenance

84
- Service Information
  85
- Maintenance Schedule
  87
- Fuel Line
  88
- Air Cleaner
  89
- Throttle Operation
  89
- Spark Plug
  90
- Valve Clearance
  92
- Engine Oil/ Oil Filter
  97
- Cooling System
  100
- Engine Idle Speed
  100
- Radiator Coolant
  100
- Secondary Air Supply System
  101
- Drive Chain
  102
- Evaporative Emission Control
  102
- System (California Type Only)
  102
- Brake Fluid
  108
- Brake Pad Wear
  109
- Brake System
  110
- Brake Light Switch
  111
- Clutch System
  112
- Headlight Aim
  112
- Clutch Fluid
  113
- Side Stand
  113
- Suspension
  114
- Nuts, Bolts, Fasteners
  116
- Steering Head Bearings
  117
- Wheels/Tires
  117
Lubrication System

118
- Lubrication System Diagram
  119
- Service Information
  120
- Oil Strainer/Pressure Relief Valve
  123
- Oil Pump
  125
- Oil Cooler
  131
Fuel System {Programmed Fuel Injection)

136
- Component Location
  137
- Service Information
  138
- Troubleshooting
  139
- System Location
  140
- PGM-FI (Programmed Fuel Injection)
  142
- System
  142
- Pgm-Fi Self-Diagnosis Malfunction Indicator Lamp (Mil) Failure Codes
  146
- Pgm-Fi Troubleshooting
  149
- Fuel Line Inspection
  186
- Fuel Pump
  187
- Fuel Cut-Off Relay
  188
- Fuel Tank
  191
- Air Cleaner Housing
  195
- Throttle Body
  198
- Injector
  203
- Pressure Regulator
  205
- Fast Idle Wax Unit
  206
- Starter Valve
  207
- Starter Valve Synchronization
  210
- Ect Sensor
  213
- Iat Sensor
  213
- Cam Pulse Generator
  214
- Tp Sensor
  215
- Bank Angle Sensor
  217
- Ecm (Engine Control Module)
  218
- Engine Stop Relay
  218
- Variable Air Intake Control Valve·5-85
  220
- Pair Solenoid Valve
  222
- Evap Purge Control Solenoid Valve (California Type Only)
  223
- Vtec Spool Valve
  224
- Oz SENSOR
  225
Cooling System

228
- System Flow Pattern
  229
- Service Information
  230
- Troubleshooting
  231
- System Testing
  232
- Coolant Replacement
  233
- Thermostat
  235
- Radiator
  240
- Radiator Reserve Tank
  244
- Water Pump
  245
Cylinder Head/Valves

264
- Component Location
  265
- Service Information
  266
- Troubleshooting
  268
- Cylinder Compression Test
  269
- Cylinder Head Cover Removal
  269
- Cylinder Head Cover Disassembly
  273
- Front Camshaft Removal
  274
- Rear Camshaft Removal
  277
- Camshaft Inspection
  280
- Cylinder Head Removal
  282
- Cylinder Head Inspection
  286
- Valve Guide Replacement
  288
- Valve Seat Inspection/Refacing
  289
- Cylinder Head Assembly
  292
- Cylinder Head Installation
  297
- Front Camshaft Installation
  300
- Rear Camshaft Installation
  305
- Cylinder Head Cover Assembly
  311
- Cylinder Head Cover Installation ·8-49
  312
- Cam Chain Tensioner Lifter
  316
Clutch

318
- Component Location
  319
- Service Information
  321
- Troubleshooting
  322
- Bleeding
  323
- Clutch Fluid Replacement/Air
  323
- Clutch Master Cylinder
  324
- Clutch Slave Cylinder
  328
- Right Crankcase Cover Removal
  331
- Clutch
  332
- Primary Drive Gear
  340
- Installation
  341
Rear Wheel/Suspension

430
- Component Location
  431
- Service Information
  432
- Troubleshooting
  433
- Rear Wheel
  434
- Rear Axle Disassembly
  435
- Bearing Holder
  439
- Driven Flange
  442
- Rear Axle/Brake Disc
  446
- Rear Axle Assembly
  447
- Suspension Linkage
  453
- Shock Absorber
  455
- Swingarm
  465
Hydraulic Brake

468
- Component Location
  469
- Service Information
  471
- Troubleshooting
  473
- Bleeding
  474
- Brake Pad/Disc
  484
- Front Master Cylinder
  487
- Secondary Master Cylinder
  492
- Rear Master Cylinder
  495
- Proportional Control Valve
  500
- Front Brake Caliper
  502
- Rear Brake Caliper
  508
- Brake Pedal
  513
Anti-Lock Brake System {Abs)

516
- Service Information
  518
- Before Starting Troubleshooting
  519
- Before Troubleshooting
  522
- Troubleshooting
  524
- Wheel Speed Sensor
  546
- Abs Modulator
  547
- Abs Control Unit
  552
Lights/Meters/Switches

594
- Troubleshooting
  597
- Turn Signal
  599
- Tail/Brake Light
  600
- License Light
  601
- Open Air Temperature Sensor
  604
- Speedometer/ Vehicle Speed Sensor
  605
- Coolant Temperature Gauge/ Sen Sor
  608
- Tachometer
  608
- Oil Pressure Switch
  611
- Fuel Level Sensor
  612
- Handlebar Switches
  615
- Brake Light Switch
  617
- Clutch Switch
  617
- Neutral Switch
  618
- Side Stand Switch
  618
- Horn
  619
- Headlight Relay
  620
- TURN SIGNAL Relay
  620

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