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INSPIRED BY EFFICIENCY Installation and Operating Instructions Interroll Module belt conveyor - straight SH 1100 Rated width 405 mm (S), 710 mm (M), 862 mm (L) Version 1.0 (06/2022) en Translation of original operating instructions...
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Maintenance intervals..........................Interfaces to other devices ........................Operating modes............................. Normal mode ............................. Special mode............................Product identification ......................13 Module belt conveyor - straight (SH 1100)..................Components............................Property ............................... Technical data ............................ Scope of supply............................Nameplate ..............................Transport and storage ......................18 Transport..............................
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Interroll Module belt conveyor SH 1100 Table of contents Installation ..........................19 To be observed during installation ...................... Electrical installation ......................... Torque..............................Grounding............................Orientation............................Connection ............................Anchoring ............................Integration into complete system ....................Installing supports ............................ Integrating the module in a complete system...................
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Spare and wear parts ......................75 Ordering information..........................SH 1100 with head drive ........................Spare parts drawing of SH 1100 with head drive ..............Spare parts list of SH 1100 with head drive ................SH 1100 with center drive ........................
4 Keep the installation and operating instructions close to the module. 4 Pass the installation and operating instructions on to any subsequent operator or occupant. Interroll does not accept any liability for faults or defects due to non-observance of these installation and operating instructions.
Interroll Module belt conveyor SH 1100 Introduction Warning notices in this document The warning notices refer to risks which may arise while using the module. They are available in four danger levels identified by the signal word: Signal word Meaning...
Interroll Module belt conveyor SH 1100 Safety State of the art The module has been built to comply with the state of the art. Nevertheless, users may encounter hazards during its use. Disregarding the notices in these installation and operating instructions may lead to life- threatening injuries! 4 Carefully read the installation and operating instructions and follow their content.
Unintended use Any use beyond the intended use is considered inappropriate or, if required, must be authorized by Interroll Trommelmotoren GmbH. Setup and operation in explosive atmospheres is prohibited. The use in a medical-pharmaceutical area requires the approval from Interroll.
Interroll Module belt conveyor SH 1100 Safety Personal protective equipment 4 For all work, such as assembly, maintenance and cleaning tasks, wear personal protective equipment that is suitable and appropriate for the hazard situation. Close-fitting work clothing Protective gloves Safety shoes...
Interroll Module belt conveyor SH 1100 Safety Dangers The following list informs you about the various types of danger or damage that may occur while working with the module. 4 Perform any maintenance and repair work on the module only when it is powered down and Safety devices ensure that it cannot be started accidentally.
Interroll Module belt conveyor SH 1100 Safety Interfaces to other devices Hazard locations may occur while integrating the module into a complete system. These are not part of this manual and have to be analyzed during the installation and startup of the complete system.
• SH 1100 CD (Center Drive) Components The straight module belt conveyor SH 1100 consists of the central ascending belt and features neither upper arch nor feed belt. Straight module belt conveyor head drive SH 1100 HD with drum motor (top view)
Interroll Module belt conveyor SH 1100 Product identification Straight module belt conveyor center drive SH 1100 CD with drum motor (top view) Front idler axle Side frame Outside sliding guide Return axle Inside sliding guide Drive station Return axle cover plate...
Interroll Module belt conveyor SH 1100 Product identification Technical data SH 1100 HD Rated width (BF) 405 mm (S) 710 mm (M) Conveying width (CW) 862 mm (L) Dimensions of conveying good Min.: 100 x 100 mm Max.: 700 x 800 mm Max.
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Interroll Module belt conveyor SH 1100 Product identification SH 1100 CD Rated width (BF) 405 mm (S) 710 mm (M) Conveying width (CW) 862 mm (L) Dimensions of conveying good Min.: 100 x 100 mm Max.: 700 x 800 mm Max.
Interroll Module belt conveyor SH 1100 Product identification Scope of supply The module is delivered completely assembled. The scope of delivery includes: • Rack, including side frames, sliding guides and guide rails • Drive (drum motor as center drive or head drive) •...
Interroll Module belt conveyor SH 1100 Transport and storage Transport WARNING Risk of injury during transport 4 Fasten the module securely and slip-proof for transport. 4 Ensure that the lifting device (e.g. fork lift) is rated for the weight of the module.
Interroll Module belt conveyor SH 1100 Installation WARNING Risk of injury due to improper assembly 4 Mechanical assembly tasks should be performed only by service personnel. Observe the safety information. 4 Electrical assembly tasks should be performed only by authorized electricians. Observe the safety information.
Interroll Module belt conveyor SH 1100 Installation The module is provided with voltage either via CEE plug or direct installation in the control cabinet. 4 Check cables and components for damage before installation. 4 The connection values of the module are listed on the motor nameplate.
Interroll Module belt conveyor SH 1100 Installation Installing supports Support with two height-adjustable feet Torx screw Washer Height-adjustable foot CAUTION Risk of injury when lifting heavy loads 4 During the installation and replacement of conveyor modules or heavy spare parts, always work in pairs or use suitable lifting devices.
Interroll Module belt conveyor SH 1100 Installation Integrating the module in a complete system CAUTION Risk of crushing and injuries from cuts 4 When integrating the module into a complete system, consider possible danger spots, particularly infeed locations and interfaces.
Interroll Module belt conveyor SH 1100 Installation Installing the universal support The universal supports are delivered pre-assembled, with Z or U mounting brackets depending on the selection. The universal supports are turned towards the conveyor center for transport and still must be positioned before startup depending on their use (for the installation of adjustable side guide, photo cell or reflector).
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Interroll Module belt conveyor SH 1100 Installation Requirement: The module is shut down. 4 Loosen screw (6) in the universal support, but do not remove it. 4 Bring clamping plate (5) with universal support (7) from below into position at the profile of the side frame.
Interroll Module belt conveyor SH 1100 Installation Installing the side guide Side frame Torx screw Side guide Universal support with Z-bracket (Bottom part) Side guide bracket DANGER Danger to life from electrocution and crushing Installation and maintenance tasks on 400-V conveyor systems while they are in operation can cause life-threatening electrocution and serious crushing.
Interroll Module belt conveyor SH 1100 Installation Installing the photo cell and reflector The photo cell and reflector are each delivered as a complete unit: • The photo cell is in the photo cell housing. • The reflective tape is affixed to the reflector.
Interroll Module belt conveyor SH 1100 Installation Installing the photo cell Installing the photo cell Photo cell Universal support Sensor holder Clamping plate Torx screw Side frame Mounting bracket (Z-bracket) Requirement: The module is shut down. 4 Loosen screw (3) in the universal support (5), but do not remove it.
Interroll Module belt conveyor SH 1100 Installation Installing the reflector Installing the reflector Mounting bracket (U-bracket) Clamping plate Sensor holder Torx screw Reflector Universal support Side frame 4 Install the reflector (3) opposite the photo cell. 4 Loosen screw (6) in the universal support (7), but do not remove it.
Interroll Module belt conveyor SH 1100 Installation Connecting the modules CAUTION Risk of crushing and injuries from cuts 4 When integrating the module into a complete system, consider possible danger spots, particularly infeed locations and interfaces. The profile connectors are also used for grounding between modules.
Interroll Module belt conveyor SH 1100 Installation Straight roller conveyor - The modules can be connected with each other in different ways: straight module belt • Horizontal conveyor (80) • Up to max. 4° ascending • Up to max. 4° descending...
Interroll Module belt conveyor SH 1100 Installation Roller curve - straight module belt conveyor (80) Roller curve Module belt conveyor Module belt conveyor HD contact guard Module belt conveyor HD contact guard (top) (bottom) Torx screw This connection does not allow incline or decline.
Interroll Module belt conveyor SH 1100 Installation Straight module belt conveyor (50) - roller curve Roller curve Torx screw Module belt conveyor contact guard Module belt conveyor This connection does not allow incline or decline. 4 Position the modules to be connected (1, 4) in such a way that the side profiles are aligned.
Interroll Module belt conveyor SH 1100 Installation Straight module belt The modules can be connected with each other in different ways: conveyor (50) - straight • Horizontal roller conveyor • Up to max. 4° ascending • Up to max. 4° descending...
Interroll Module belt conveyor SH 1100 Installation Straight module belt The modules can be connected with each other in different ways: conveyor (50) - straight • Horizontal module belt conveyor (50) • Up to max. 4° ascending • Up to max. 4° descending Various module connectors are being used depending on the desired type (see connector sets spare parts list).
Interroll Module belt conveyor SH 1100 Installation Straight module belt The modules can be connected with each other in different ways: conveyor (80) - straight • Horizontal module belt conveyor (50) • Up to max. 4° ascending • Up to max. 4° descending The conveying direction is only allowed from left to right (HD pulling).
Interroll Module belt conveyor SH 1100 Installation Module belt curve - front straight module belt conveyor (50) Module belt curve Torx screw Module belt conveyor contact guard Module belt conveyor The module belt curve must be aligned horizontally and the module belt conveyor with an angle of 4°...
Interroll Module belt conveyor SH 1100 Installation Straight module belt conveyor (50) - lateral diverter Diverter Torx screw (M8x20) Washer Module belt conveyor Torx screw (M8x16) Module connector Module belt conveyor contact guard This connection does not allow incline or decline.
Interroll Module belt conveyor SH 1100 Installation Lateral diverter - straight module belt conveyor (80) Diverter Torx screw (M8x20) Washer Module belt conveyor Torx screw (M8x16) Module connector Module belt conveyor HD contact guard (bottom) Module belt conveyor HD contact guard (top) This connection does not allow incline or decline.
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Interroll Module belt conveyor SH 1100 Installation 4 Attach contact guard (4) at the bottom at side profile of module belt conveyor (7) for the drum motor (HD) and fasten it with screws (6). 4 Attach contact guard (5) at the top at side profile of module belt conveyor (7) for the drum motor (HD) and fasten it with screws (6).
Interroll Module belt conveyor SH 1100 Installation Straight module belt conveyor (80) - front diverter Diverter Module belt conveyor Module belt conveyor HD contact guard Finger guard plate (movable) (bottom) Module belt conveyor HD contact guard Washer (top) Torx screw This connection does not allow incline or decline.
Interroll Module belt conveyor SH 1100 Installation Front diverter - straight module belt conveyor (50) Diverter Module belt conveyor Module belt conveyor contact guard Finger guard plate (movable) Torx screw Washer This connection does not allow incline or decline. 4 Position the modules to be connected (1, 4) in such a way that the side profiles are aligned.
Interroll Module belt conveyor SH 1100 Installation Straight module belt conveyor (50) - transfer module Transfer module Washer Module belt conveyor contact guard Module belt conveyor Torx screw Connecting tab 4 Position the modules to be connected (1, 5) in such a way that the side profiles are aligned.
Interroll Module belt conveyor SH 1100 Initial startup and operation Initial startup WARNING Risk of injuries due to incorrect handling 4 Check electrical connections and protective devices. 4 Remove the goods from the module. 4 Remove unauthorized persons from the danger zone.
Interroll Module belt conveyor SH 1100 Initial startup and operation Operation 4 Check the module for visible damage. Before every operation start 4 Ensure that all safety devices operate flawlessly. 4 Ensure that only authorized persons are in the operating area of the module.
Interroll Module belt conveyor SH 1100 Cleaning CAUTION Risk of injury due to improper handling or accidental motor starts 4 Maintenance work and cleaning must only be performed by qualified and authorized persons. 4 Perform maintenance work only after switching off the power. Ensure that the conveyor cannot be switched on accidentally.
Interroll Module belt conveyor SH 1100 Cleaning The module is designed specifically for use in the food sector that does not require daily intensive cleaning, such as the area behind packaging equipment where the food is protected by packaging. Should food packaging leak, the conveyor can still be cleaned dry or with soft water.
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Interroll Module belt conveyor SH 1100 Cleaning 4 Wipe off larger, loose contamination. 4 Pre-clean with water (8 bar, 35 °C). 4 Direct the nozzle down onto the surfaces at an angle of 45°. 4 For a more thorough cleaning, clean seals, grooves and other recesses with a soft brush.
Interroll Module belt conveyor SH 1100 Cleaning Resistance The conveyor platform consists of various parts. Some parts are more resistant to cleaning agents than others. Drum motors and plastic modular belts can be cleaned, e.g. with certain cleaning agents. Chemical resistance of the plastic modular belts Polyoxymethylene (POM), polypropylene (PP) and polyamide (PA): •...
Interroll Module belt conveyor SH 1100 Maintenance and repair Observe the following for maintenance and repair DANGER Danger to life from electrical voltage! 4 Switch off the power supply system, ensure that it cannot be switched on accidentally and check that there is no voltage.
Interroll Module belt conveyor SH 1100 Maintenance and repair Maintenance intervals If maintenance is not performed according to schedule, it may lead to damages and failures. If maintenance intervals are not followed, the warranty will be void. All bearings of the module feature a life-time lubrication and are maintenance-free within the operating parameters.
Interroll Module belt conveyor SH 1100 Maintenance and repair Preparatory and follow-up maintenance work DANGER Danger to life from electrocution and crushing Installation and maintenance tasks on 400-V conveyor systems while they are in operation can cause life-threatening electrocution and serious crushing.
Interroll Module belt conveyor SH 1100 Maintenance and repair Removing/installing cover plates at return axles Head drive view Side frame Cover plate Return axle Washer (small) Torx screw Washer Fasten screws with a tightening torque of 19 Nm. Requirement: The module is shut down.
Interroll Module belt conveyor SH 1100 Maintenance and repair Removing/installing contact guard and covers at center drive station Contact guard and covers at center drive station Drive station Washer Contact guard Captive washer Torx screw Cover Fasten screws with a tightening torque of 19 Nm.
Interroll Module belt conveyor SH 1100 Maintenance and repair Removing/installing head drive cable connection cover Torx screw Cable output Protective cover Fasten screws with a tightening torque of 3.5 Nm. Requirement: The module is shut down. 4 Loosen screws (1) and remove the protective cover (2).
Interroll Module belt conveyor SH 1100 Maintenance and repair Removing/installing drum motor end plate Cover at head drive Torx screw Top head drive cover Drum motor holder Bottom head drive cover Fasten screws with a tightening torque of 19 Nm.
Interroll Module belt conveyor SH 1100 Maintenance and repair Removing/installing front side idler axle end plate Front side idler axle cover Torx screw Idler axle cover Idler axle holder Fasten screws with a tightening torque of 19 Nm. Requirement: The module is shut down.
Interroll Module belt conveyor SH 1100 Maintenance and repair Replacing the module conveyor To operate module conveyors with sprockets requires that a sufficient number of sprockets are attached to the drum shell in order to support the module conveyor and to correctly transfer the force.
Interroll Module belt conveyor SH 1100 Maintenance and repair Replacing the module conveyor (center drive) Module conveyor path for center drive Front idler axle Idler pulley Return axle Drum motor Module conveyor Requirement: The module is shut down. 4 Remove contact guard and cover plates at drive station, see "Removing/installing contact guard and covers at center drive station", page 53.
Interroll Module belt conveyor SH 1100 Maintenance and repair Replacing rollers/axles Overview of rollers/axles for module belt conveyor - straight with head drive Drum motor Front idler axle Return axle Overview of rollers/axles for module belt conveyor - straight with center drive...
Interroll Module belt conveyor SH 1100 Maintenance and repair Replacing the center drive station Side frame Drive station Torx screw Washer (small) Washer DANGER Danger to life from electrocution and crushing Installation and maintenance tasks on 400-V conveyor systems while they are in operation can cause life-threatening electrocution and serious crushing.
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Interroll Module belt conveyor SH 1100 Maintenance and repair Requirement: The module is shut down. 4 Remove the module conveyor, see "Replacing the module conveyor", page 57. 4 Disconnect the drive motor from the power supply. 4 Remove the drive station (4) from the module frame by loosening the screws (2).
Interroll Module belt conveyor SH 1100 Maintenance and repair Replacing the drum motor (head drive) Torx screw Threaded plate Side frame Drum motor DANGER Danger to life from electrocution and crushing Installation and maintenance tasks on 400-V conveyor systems while they are in operation can cause life-threatening electrocution and serious crushing.
Interroll Module belt conveyor SH 1100 Maintenance and repair 4 Secure the drum motor on the right and left with screws (1) and threaded plates (3). 4 Connect the drum motor (4) to the power supply. 4 Install the cable cover and module conveyor in reverse order.
Interroll Module belt conveyor SH 1100 Maintenance and repair Removing/installing drum motor (center drive) Center drive station Serrated flange bolt Countersunk screw Washer Screw Top clamping piece Drive station Bottom clamping piece 10 Locking plate Washer (small) 11 Drum motor...
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Interroll Module belt conveyor SH 1100 Maintenance and repair Fasten screws with a tightening torque of 19 Nm. Requirement: The module is shut down. 4 Remove the module conveyor, see "Replacing the module conveyor", page 57. 4 Remove cable connection cover, see "Removing/installing center drive cable connection cover", page 54...
Interroll Module belt conveyor SH 1100 Maintenance and repair Replace the sprockets To replace the sprockets, it is first necessary to remove the drum motor. When replacing the sprockets, the set collars must also be replaced. Setscrew Sprocket Drum motor...
Interroll Module belt conveyor SH 1100 Maintenance and repair Replacing the return axle Torx screw Cover of return axle Side frame Return axle DANGER Danger to life from electrocution and crushing Installation and maintenance tasks on 400-V conveyor systems while they are in operation can cause life-threatening electrocution and serious crushing.
Interroll Module belt conveyor SH 1100 Maintenance and repair Replacing the front idler axle Front idler axle Side frame Threaded plate Torx screw Idler axle DANGER Danger to life from electrocution and crushing Installation and maintenance tasks on 400-V conveyor systems while they are in operation can cause life-threatening electrocution and serious crushing.
Interroll Module belt conveyor SH 1100 Maintenance and repair Replacing sliding guides Replacing the sliding guides requires removing the fastening profiles. The plastic fasteners hold the sliding guides on the fastening profiles in position. Side frame Plastic fastener Outside sliding guide...
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Interroll Module belt conveyor SH 1100 Maintenance and repair Requirement: The module is shut down. 4 Remove the module conveyor, see "Replacing the module conveyor", page 57. 4 Loosen fastening profiles (7) together with the inside and outside sliding guides (2, 4) to the top from the securing blocks.
Interroll Module belt conveyor SH 1100 Maintenance and repair Replacing the photo cell and reflector DANGER Danger to life from electrocution and crushing Installation and maintenance tasks on 400-V conveyor systems while they are in operation can cause life-threatening electrocution and serious crushing.
Interroll Module belt conveyor SH 1100 Maintenance and repair LED green LED yellow Meaning Photo cell is operational. No signal from reflector. Photo cell is correctly adjusted. Light beam is well reflected. Flashing Photo cell is operational. Weak signal. Reflector is dirty, damaged or not correctly adjusted.
Interroll Module belt conveyor SH 1100 Troubleshooting In case of a fault DANGER Danger to life from electrocution 4 Only perform maintenance and repair work after you have switched off power. 4 Faults on electrical equipment may be rectified only by a trained electrician! 4 Immediately power down the module and ensure that it cannot be started accidentally.
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Interroll Module belt conveyor SH 1100 Troubleshooting Fault Cause Remedy Motor circuit breaker is Gear box defective, bearing of Replace the defective part triggered due to excessive drive roller/idler pulley defective current consumption Short circuit Check electrical connections and replace defective parts...
Interroll offers training sessions about required maintenance and repair tasks upon request. The spare parts for the connector sets can be ordered from Interroll upon request. The different connector sets are matched to all available conveyor modules and include static connectors as well as safety-relevant protective devices.
Interroll Module belt conveyor SH 1100 Spare and wear parts SH 1100 with head drive Spare parts drawing of SH 1100 with head drive Straight module belt conveyor SH 1100 head drive Version 1.0 (06/2022) en Translation of original operating instructions...
Interroll Module belt conveyor SH 1100 Spare and wear parts Spare parts list of S = spare part, W = wear part, T = tool SH 1100 with head drive Type: 1100 head drive ( S, M, L) Item No.: Designation...
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Interroll Module belt conveyor SH 1100 Spare and wear parts Type: 1100 head drive ( S, M, L) Item No.: Designation Material number S/W/T Set collar 63170839 Version 1.0 (06/2022) en Translation of original operating instructions...
Interroll Module belt conveyor SH 1100 Spare and wear parts SH 1100 with center drive Spare parts drawing of SH 1100 with center drive 15 14 Straight module belt conveyor SH 1100 center drive Version 1.0 (06/2022) en Translation of original operating instructions...
Interroll Module belt conveyor SH 1100 Spare and wear parts Spare parts list of S = spare part, W = wear part, T = tool SH 1100 with center drive Type: 1100 center drive (S, M, L) Item Designation Material number S/W/T No.:...
Interroll Module belt conveyor SH 1100 Decommissioning and disposal 4 When disposing the motor oil, observe the disposal documents of the motor manufacturer. 4 The packaging must be recycled to provide environmental relief. Environmental protection regulations For all work on and with the module, the legal regulations concerning waste avoidance and proper disposal and recycling must be followed.
EC Machinery Directive: • Interroll Module Belt Conveyor - Straight SH 1100 The incomplete machine may only be started up if it has been determined that the complete machine/system into which the incomplete machine is to be installed meets the requirements of this directive.
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Interroll Module belt conveyor SH 1100 Declaration of incorporation Hueckelhoven/Baal, dated 16 May 2022 Dr. Hauke Tiedemann Managing Director Version 1.0 (06/2022) en Translation of original operating instructions...
Interroll Module belt conveyor SH 1100 Declaration of incorporation UK Supply of Machinery (Safety) Regulations 2008 The manufacturer Interroll Trommelmotoren GmbH Opelstr. 3 D - 41836 Hueckelhoven/Baal Germany represented in the UK by Interroll Limited Unit 1a, Orion Way Kettering, Northants...
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Authorised for compiling technical documentation: Interroll Trommelmotoren GmbH, Opelstr. 3, Germany - 41836 Hueckelhoven Hueckelhoven, 16th May 2022 Dr. Hauke Tiedemann (Managing Director) Version 1.0 (06/2022) en...
• Damages caused by incorrect use or normal wear on materials used • Costs for removal and return shipment of the product to Interroll as part of this warranty • Damage to other systems that are used in conjunction with the product •...
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Interroll Module belt conveyor SH 1100 Version 1.0 (06/2022) en Translation of original operating instructions...
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