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Interroll Diverter SH 1500 Installation And Operating Instructions Manual

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INSPIRED BY EFFICIENCY
Installation and Operating Instructions
Interroll Diverter
SH 1500
Rated width 690 mm (M), 842 mm (L)
Version 1.0 (06/2022) en
Translation of original operating instructions

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  • Page 1 INSPIRED BY EFFICIENCY Installation and Operating Instructions Interroll Diverter SH 1500 Rated width 690 mm (M), 842 mm (L) Version 1.0 (06/2022) en Translation of original operating instructions...
  • Page 2 All signs contained in this document (registered trademarks, such as logos and business designations) are the property of Interroll Trommelmotoren GmbH or third parties and may not be used, copied or distributed without prior written consent.

  • Page 3: Table Of Contents

    Interroll Diverter SH 1500 Table of contents Introduction..........................Notes about working with the installation and operating instructions........Contents of these installation and operating instructions ............Integrated part of the product ...................... Installation and operating instructions are part of the module ..........
  • Page 4 Interroll Diverter SH 1500 Table of contents Installation ..........................19 To be observed during installation ...................... Electrical installation ......................... Torque..............................Grounding............................Orientation............................Connection ............................Anchoring ............................Integration into complete system ....................Installing supports ............................ Integrating the module in a complete system...................
  • Page 5 Decommissioning and disposal ..................70 Environmental protection regulations....................Declaration of incorporation ....................71 Declaration of incorporation ....................73 Appendix ..........................75 Warranty for Interroll module belt conveyors ................. Restrictions............................Exceptions............................Interroll Service............................Version 1.0 (06/2022) en Translation of original operating instructions...

  • Page 6: Introduction

    4 Keep the installation and operating instructions close to the module. 4 Pass the installation and operating instructions on to any subsequent operator or occupant. Interroll does not accept any liability for faults or defects due to non-observance of these installation and operating instructions.

  • Page 7: Warning Notices In This Document

    Interroll Diverter SH 1500 Introduction Warning notices in this document The warning notices refer to risks which may arise while using the module. They are available in four danger levels identified by the signal word: Signal word Meaning DANGER Identifies a danger with high risk that will result in death or serious injury if it is not avoided.

  • Page 8: Safety

    Interroll Diverter SH 1500 Safety State of the art The module has been built to comply with the state of the art. Nevertheless, users may encounter hazards during its use. Disregarding the notices in these installation and operating instructions may lead to life- threatening injuries! 4 Carefully read the installation and operating instructions and follow their content.

  • Page 9: Unintended Use

    Unintended use Any use beyond the intended use is considered inappropriate or, if required, must be authorized by Interroll Trommelmotoren GmbH. Setup and operation in explosive atmospheres is prohibited. The use in a medical-pharmaceutical area requires the approval from Interroll.

  • Page 10: Personal Protective Equipment

    Interroll Diverter SH 1500 Safety Personal protective equipment 4 For all work, such as assembly, maintenance and cleaning tasks, wear personal protective equipment that is suitable and appropriate for the hazard situation. Close-fitting work clothing Protective gloves Safety shoes Hard hat Hearing protection Version 1.0 (06/2022) en...

  • Page 11: Dangers

    Interroll Diverter SH 1500 Safety Dangers The following list informs you about the various types of danger or damage that may occur while working with the module. 4 Perform any maintenance and repair work on the module only when it is powered down and Safety devices ensure that it cannot be started accidentally.

  • Page 12: Interfaces To Other Devices

    Interroll Diverter SH 1500 Safety Interfaces to other devices Hazard locations may occur while integrating the module into a complete system. These are not part of this manual and have to be analyzed during the installation and startup of the complete system.

  • Page 13: Product Identification

    Interroll Diverter SH 1500 Product identification Diverter (SH 1500) Components The diverter consists of a cassette (belt conveyor) and a frame (ball module conveyor). They are assembled into a diverter. Belt conveyor cassette Idler pulley Belt Drum motor Side frame...

  • Page 14: Property

    Return wheel (outside) Property The diverter SH 1500 is used for diverting a suitable conveying goods into 6 different directions. Turning the conveying goods is not possible in this process. Depending on the size of the module, the rated width is 690 mm (M) or 842 mm (L).

  • Page 15: Technical Data

    Interroll Diverter SH 1500 Product identification Technical data SH 1500 Rated width (BF) 690 mm (M) 842 mm (L) Conveying width (CW) Dimensions of conveying good Min.: 100 x 100 mm Max.: 700 x 800 mm Max. load capacity 35 kg/m Conveyor speed control belt 1.0 m/s...

  • Page 16: Scope Of Supply

    Interroll Diverter SH 1500 Product identification Scope of supply The module is delivered completely assembled. The scope of delivery includes: • Rack for cassette including side frames, crossbeams and pressure plate • Rack for frame including side frames and transfer plates •...

  • Page 17: Nameplate

    Interroll Diverter SH 1500 Product identification Nameplate Interroll Trommelmotoren GmbH Center of Excellence Hygienic Solutions TypePlate Opelstraße 3 41836 Hueckelhoven/Baal (Germany) www.interroll.com Conveyor Type Sales Order No. / Pos. Serial Number Level Build Year Layout Position .No. Weight [kg] Nameplate...

  • Page 18: Transport And Storage

    Interroll Diverter SH 1500 Transport and storage Transport WARNING Risk of injury during transport 4 Fasten the module securely and slip-proof for transport. 4 Ensure that the lifting device (e.g. fork lift) is rated for the weight of the module.

  • Page 19: Installation

    Interroll Diverter SH 1500 Installation WARNING Risk of injury due to improper assembly 4 Mechanical assembly tasks should be performed only by service personnel. Observe the safety information. 4 Electrical assembly tasks should be performed only by authorized electricians. Observe the safety information.

  • Page 20: Torque

    Interroll Diverter SH 1500 Installation The module is provided with voltage either via CEE plug or direct installation in the control cabinet. 4 Check cables and components for damage before installation. 4 The connection values of the module are listed on the motor nameplate.

  • Page 21: Installing Supports

    Interroll Diverter SH 1500 Installation Installing supports Support with two height-adjustable feet Nuts Torx screws Washers Height-adjustable foot CAUTION Risk of injury when lifting heavy loads 4 During the installation and replacement of conveyor modules or heavy spare parts, always work in pairs or use suitable lifting devices.

  • Page 22: Integrating The Module In A Complete System

    Interroll Diverter SH 1500 Installation Integrating the module in a complete system CAUTION Risk of crushing and injuries from cuts 4 When integrating the module into a complete system, consider possible danger spots, particularly infeed locations and interfaces. The module is delivered pre-assembled, but integration into a complete system may still require individual installation tasks: •...

  • Page 23: Installing The Universal Support

    Interroll Diverter SH 1500 Installation Installing the universal support The universal supports are delivered pre-assembled, with Z or U mounting brackets depending on the selection. The universal supports are turned towards the conveyor center for transport and still must be positioned before startup depending on their use (for the installation of adjustable side guide, photo cell or reflector).
  • Page 24 Interroll Diverter SH 1500 Installation Requirement: The module is shut down. 4 Loosen screw (6) in the universal support, but do not remove it. 4 Bring clamping plate (5) with universal support (7) from below into position at the profile of the side frame.

  • Page 25: Installing The Side Guide

    Interroll Diverter SH 1500 Installation Installing the side guide Side frame Torx screw Side guide Universal support with Z-bracket (Bottom part) Side guide bracket DANGER Danger to life from electrocution and crushing Installation and maintenance tasks on 400-V conveyor systems while they are in operation can cause life-threatening electrocution and serious crushing.

  • Page 26: Installing The Photo Cell And Reflector

    Interroll Diverter SH 1500 Installation Installing the photo cell and reflector The photo cell and reflector are each delivered as a complete unit: • The photo cell is in the photo cell housing. • The reflective tape is affixed to the reflector.

  • Page 27: Installing The Photo Cell

    Interroll Diverter SH 1500 Installation Installing the photo cell Installing the photo cell Photo cell Universal support Sensor holder Clamping plate Torx screw Side frame Mounting bracket (Z-bracket) Requirement: The module is shut down. 4 Loosen screw (3) in the universal support (5), but do not remove it.

  • Page 28: Installing The Reflector

    Interroll Diverter SH 1500 Installation Installing the reflector Installing the reflector Mounting bracket (U-bracket) Clamping plate Sensor holder Torx screw Reflector Universal support Side frame 4 Install the reflector (3) opposite the photo cell. 4 Loosen screw (6) in the universal support (7), but do not remove it.

  • Page 29: Connecting The Modules

    Interroll Diverter SH 1500 Installation Connecting the modules CAUTION Risk of crushing and injuries from cuts 4 When integrating the module into a complete system, consider possible danger spots, particularly infeed locations and interfaces. The profile connectors are also used for grounding between modules.

  • Page 30: Straight Module Belt Conveyor (50) - Lateral Diverter

    Interroll Diverter SH 1500 Installation Straight module belt conveyor (50) - lateral diverter Diverter Torx screw (M8x20) Washer Module belt conveyor Torx screw (M8x16) Module connector Module belt conveyor contact guard This connection does not allow incline or decline. 4 Position the modules to be connected (1, 6) in such a way that the side profiles are aligned.

  • Page 31: Lateral Diverter - Straight Module Belt Conveyor (80)

    Interroll Diverter SH 1500 Installation Lateral diverter - straight module belt conveyor (80) Diverter Torx screw (M8x20) Washer Module belt conveyor Torx screw (M8x16) Module connector Module belt conveyor HD contact guard (bottom) Module belt conveyor HD contact guard (top) This connection does not allow incline or decline.
  • Page 32 Interroll Diverter SH 1500 Installation 4 Attach contact guard (4) at the bottom at side profile of module belt conveyor (7) for the drum motor (HD) and fasten it with screws (6). 4 Attach contact guard (5) at the top at side profile of module belt conveyor (7) for the drum motor (HD) and fasten it with screws (6).

  • Page 33: Straight Roller Conveyor - Lateral Diverter

    Interroll Diverter SH 1500 Installation Straight roller conveyor - lateral diverter Diverter Torx screw (M8x20) Washer Roller conveyor Torx screw (M8x16) Module connector Roller conveyor contact guard This connection does not allow incline or decline. 4 Position the modules to be connected (1, 6) in such a way that the side profiles are aligned.

  • Page 34: Straight Roller Conveyor - Front Diverter

    Interroll Diverter SH 1500 Installation Straight roller conveyor - front diverter Diverter Torx screw Roller conveyor contact guard Roller conveyor This connection does not allow incline or decline. 4 Position the modules to be connected (1, 4) in such a way that the side profiles are aligned.

  • Page 35: Straight Module Belt Conveyor (80) - Front Diverter

    Interroll Diverter SH 1500 Installation Straight module belt conveyor (80) - front diverter Diverter Module belt conveyor Module belt conveyor HD contact Finger guard plate (movable) guard (bottom) Module belt conveyor HD contact Washer guard (top) Torx screw This connection does not allow incline or decline.

  • Page 36: Front Diverter - Straight Module Belt Conveyor (50)

    Interroll Diverter SH 1500 Installation Front diverter - straight module belt conveyor (50) Diverter Module belt conveyor Module belt conveyor contact guard Finger guard plate (movable) Torx screw Washer This connection does not allow incline or decline. 4 Position the modules to be connected (1, 4) in such a way that the side profiles are aligned.
  • Page 37 Interroll Diverter SH 1500 Installation Module conveyor curve - front diverter When connecting the module conveyor curve with the diverter, the conveyor and curve direction as well as the size of the modules must be observed. Module conveyor curve - diverter (L)
  • Page 38 Interroll Diverter SH 1500 Installation Module conveyor curve to the right - away from diverter (M) The connecting tab is used to connect a right module conveyor curve in conveying direction away from the diverter as well as a diverter and a left module conveyor curve in conveying direction towards the diverter.
  • Page 39 Interroll Diverter SH 1500 Installation Module conveyor curve to the left - away from diverter (M) The connecting tab is used to connect a diverter and a left module conveyor curve in conveying direction away from the diverter as well as a right module conveyor curve in conveying direction towards the diverter.

  • Page 40: Module Conveyor Curve - Lateral Diverter

    Interroll Diverter SH 1500 Installation Module conveyor curve - lateral diverter Diverter Connecting plate Washer Torx screw (M8x20) Torx screw (M8x12) Module conveyor curve A connection is possible only at the diverter side without cable output. 4 Position the modules to be connected (1, 4) in such a way that the side profiles are aligned.

  • Page 41: Roller Curve - Lateral Diverter

    Interroll Diverter SH 1500 Installation Roller curve - lateral diverter Diverter Roller curve Connecting plate 1 Connecting plate 2 Washer Torx screw 4 Position the modules to be connected (1, 5) in such a way that the side profiles are aligned.

  • Page 42: Roller Curve - Front Diverter

    Interroll Diverter SH 1500 Installation Roller curve - front diverter Roller curve Diverter Torx screw Connecting tab 2 Washer Washer (small) Connecting tab 1 4 Position the modules to be connected (1, 5) in such a way that the side profiles are aligned.

  • Page 43: Initial Startup And Operation

    Interroll Diverter SH 1500 Initial startup and operation Initial startup WARNING Risk of injuries due to incorrect handling 4 Check electrical connections and protective devices. 4 Remove the goods from the module. 4 Remove unauthorized persons from the danger zone.

  • Page 44: Operation

    Interroll Diverter SH 1500 Initial startup and operation Operation 4 Check the module for visible damage. Before every operation start 4 Ensure that all safety devices operate flawlessly. 4 Ensure that only authorized persons are in the operating area of the module.

  • Page 45: Cleaning

    Interroll Diverter SH 1500 Cleaning CAUTION Risk of injury due to improper handling or accidental motor starts 4 Maintenance work and cleaning must only be performed by qualified and authorized persons. 4 Perform maintenance work only after switching off the power. Ensure that the conveyor cannot be switched on accidentally.

  • Page 46: Preparation For Cleaning By Hand

    Interroll Diverter SH 1500 Cleaning The module is designed specifically for use in the food sector that does not require daily intensive cleaning, such as the area behind packaging equipment where the food is protected by packaging. Should food packaging leak, the conveyor can still be cleaned dry or with soft water.
  • Page 47 4 Spray off with water (8 bar, 35 °C). 4 After cleaning, check surfaces, grooves and other recesses for residues. 4 Wipe the floor dry. 4 Observe the corresponding certificates at www.interroll.com. Version 1.0 (06/2022) en Translation of original operating instructions...

  • Page 48: Resistance

    Interroll Diverter SH 1500 Cleaning Resistance The conveyor platform consists of various parts. Some parts are more resistant to cleaning agents than others. Drum motors and plastic modular belts can be cleaned, e.g. with certain cleaning agents. Chemical resistance of the plastic modular belts Polyoxymethylene (POM), polypropylene (PP) and polyamide (PA): •...

  • Page 49: Maintenance And Repair

    Interroll Diverter SH 1500 Maintenance and repair Observe the following for maintenance and repair DANGER Danger to life from electrical voltage! 4 Switch off the power supply system, ensure that it cannot be switched on accidentally and check that there is no voltage.

  • Page 50: Maintenance Intervals

    Interroll Diverter SH 1500 Maintenance and repair Maintenance intervals If maintenance is not performed according to schedule, it may lead to damages and failures. If maintenance intervals are not followed, the warranty will be void. All bearings of the module feature a life-time lubrication and are maintenance-free within the operating parameters.

  • Page 51: Preparatory And Follow-Up Maintenance Work

    Interroll Diverter SH 1500 Maintenance and repair Preparatory and follow-up maintenance work DANGER Danger to life from electrocution and crushing Installation and maintenance tasks on 400-V conveyor systems while they are in operation can cause life-threatening electrocution and serious crushing.

  • Page 52: Replacing The Belt Conveyor

    Interroll Diverter SH 1500 Maintenance and repair Replacing the belt conveyor Removing the cassette from the frame Belt conveyor cassette Ball module conveyor frame Torx screw DANGER Danger to life from electrocution and crushing Installation and maintenance tasks on 400-V conveyor systems while they are in operation can cause life-threatening electrocution and serious crushing.
  • Page 53 Interroll Diverter SH 1500 Maintenance and repair CAUTION Risk of injury when lifting heavy loads 4 During the installation and replacement of conveyor modules or heavy spare parts, work in pairs or use a suitable lifting equipment. Requirement: The module is shut down.

  • Page 54: Replace Drum Motor Fastening

    Interroll Diverter SH 1500 Maintenance and repair Replace drum motor fastening The instructions apply to the replacement of the fasteners for the cables of the drum motor for the webbing drive as well as the ball module conveyor drive. Replacing cable tie holders, threaded plates and cable sleeve (at the ball module conveyor)
  • Page 55 Interroll Diverter SH 1500 Maintenance and repair Requirement: The module is shut down. 4 Disconnect the drum motor (7) from the power supply (detach it). 4 Remove the side covers, see "Removing/installing the side plates", page 51. 4 Remove screws (5) from cable tie holders (6) at the side frames (8) and attach new cable tie holders (6) at the side frames (8).

  • Page 56: Maintenance Tasks On The Ball Module Conveyor

    Interroll Diverter SH 1500 Maintenance and repair Maintenance tasks on the ball module conveyor The ball module conveyor may require the following maintenance tasks to be performed or parts to be replaced: • Replace the ball module conveyor, see "Replacing the ball module conveyor", page 56 •...

  • Page 57: Replacing The Drum Motor

    Interroll Diverter SH 1500 Maintenance and repair Replacing the drum motor Replacing the drum motor Torx screw Drum motor Threaded plate Side frame DANGER Danger to life from electrocution and crushing Installation and maintenance tasks on 400-V conveyor systems while they are in operation can cause life-threatening electrocution and serious crushing.
  • Page 58 Interroll Diverter SH 1500 Maintenance and repair 4 Remove screws (1) on the right and left from the side frames (4) of the module from the two threaded plates (2) in each case and remove them, pull the drum motor (3) downward out of the side frames.

  • Page 59: Replace The Sprockets

    Interroll Diverter SH 1500 Maintenance and repair Replace the sprockets To replace the sprockets, it is first necessary to remove the drum motor. When replacing the sprockets, the set collars must also be replaced. Setscrew Sprocket Drum motor Set collar...

  • Page 60: Replacing The Return Wheel (Outside)

    Interroll Diverter SH 1500 Maintenance and repair Replacing the return wheel (outside) Replacing the return wheel (outside) Torx screw Return wheel Side frame DANGER Danger to life from electrocution and crushing Installation and maintenance tasks on 400-V conveyor systems while they are in operation can cause life-threatening electrocution and serious crushing.

  • Page 61: Replacing The Return Wheel (Center)

    Interroll Diverter SH 1500 Maintenance and repair Replacing the return wheel (center) Replacing the return wheel (center) Side frame Return wheel Torx screw DANGER Danger to life from electrocution and crushing Installation and maintenance tasks on 400-V conveyor systems while they are in operation can cause life-threatening electrocution and serious crushing.

  • Page 62: Replacing The Idler Pulley

    Interroll Diverter SH 1500 Maintenance and repair Requirement: The module is shut down. 4 Replacing the ball module conveyor, see "Kugelmodulband ersetzen", page 56. 4 Remove the side covers, see "Removing/installing the side plates", page 51. 4 Unscrew screws (2) on the right and left in the side frames (1) and remove the old return wheel (3) to the bottom.

  • Page 63: Replacing The Guide Plate

    Interroll Diverter SH 1500 Maintenance and repair Requirement: The module is shut down. 4 Remove the ball module conveyor, see "Replacing the ball module conveyor", page 56. 4 Remove the side covers, see "Removing/installing the side plates", page 51. 4 Take the idler pulley at the front and rear out of the side frames: Unscrew screws (1) on the right and left in the side frames (2) and take the idler pulley (3) out to the side.
  • Page 64 Interroll Diverter SH 1500 Maintenance and repair DANGER Danger to life from electrocution and crushing Installation and maintenance tasks on 400-V conveyor systems while they are in operation can cause life-threatening electrocution and serious crushing. 4 Power down the entire conveyor module and ensure that it cannot be started accidentally.

  • Page 65: Troubleshooting

    Interroll Diverter SH 1500 Troubleshooting In case of a fault DANGER Danger to life from electrocution 4 Only perform maintenance and repair work after you have switched off power. 4 Faults on electrical equipment may be rectified only by a trained electrician! 4 Immediately power down the module and ensure that it cannot be started accidentally.
  • Page 66 Interroll Diverter SH 1500 Troubleshooting Fault Cause Remedy Ball module conveyor Ball module conveyor Adjust ball module conveyor brushes against the side adjustment is not straight path frame Motor circuit breaker is Gear box defective, bearing of Replace the defective part...

  • Page 67: Spare And Wear Parts

    Interroll offers training sessions about required maintenance and repair tasks upon request. The spare parts for the connector sets can be ordered from Interroll upon request. The different connector sets are matched to all available conveyor modules and include static connectors as well as safety-relevant protective devices.

  • Page 68: Spare Parts Drawing

    Interroll Diverter SH 1500 Spare and wear parts Spare parts drawing Diverter SH 1500 Version 1.0 (06/2022) en Translation of original operating instructions...

  • Page 69: Spare Parts List

    Interroll Diverter SH 1500 Spare and wear parts Spare parts list S = spare part, W = wear part, T = tool Type: 1500 (M, L) Item Designation Material number S/W/T No.: Guide plate M: 63171640 L: 63171591 Belt conveyor assembly...

  • Page 70: Decommissioning And Disposal

    Interroll Diverter SH 1500 Decommissioning and disposal 4 When disposing the motor oil, observe the disposal documents of the motor manufacturer. 4 The packaging must be recycled to provide environmental relief. Environmental protection regulations For all work on and with the module, the legal regulations concerning waste avoidance and proper disposal and recycling must be followed.

  • Page 71: Declaration Of Incorporation

    EC Machinery Directive: • Interroll diverter SH 1500 The incomplete machine may only be started up if it has been determined that the complete machine/system into which the incomplete machine is to be installed meets the requirements of this directive.
  • Page 72 Interroll Diverter SH 1500 Declaration of incorporation Hueckelhoven/Baal, dated 16 May 2022 Dr. Hauke Tiedemann Managing Director Version 1.0 (06/2022) en Translation of original operating instructions...

  • Page 73: Declaration Of Incorporation

    NN15 6NL England hereby declares that the "incomplete machine" • Interroll Ball Belt Diverter SH1500 is an incomplete machine in the sense of the EC Machinery Directive (2006/42/EC), but complies with the following requirements according to Annex I of this Directive: 1.1.2, 1.1.3, 1.1.5, 1.1.6, 1.3.1, 1.3.2, 1.3.3, 1.3.4, 1.3.6, 1.3.7, 1.3.8, 1.4.1, 1.4.2, 1.5.1, 1.5.2,...
  • Page 74 Authorised for compiling technical documentation: Interroll Trommelmotoren GmbH, Opelstr. 3, Germany - 41836 Hueckelhoven Hueckelhoven, 16th May 2022 Dr. Hauke Tiedemann (Managing Director) Version 1.0 (06/2022) en...

  • Page 75: Appendix

    • Damages caused by incorrect use or normal wear on materials used • Costs for removal and return shipment of the product to Interroll as part of this warranty • Damage to other systems that are used in conjunction with the product •...
  • Page 76 © copyright For your local contacts please visit Version 1.0 (06/2022) en interroll.com/contact Translation of original operating instructions...

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