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Interroll SH 1210 Installation And Operating Instructions Manual

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INSPIRED BY EFFICIENCY
Installation and Operating Instructions
Interroll Roller curve
SH 1210
Rated width 405 mm (S), 710 mm (M), 862 mm (L)
Version 1.0 (06/2022) en
Translation of original operating instructions

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  • Page 1 INSPIRED BY EFFICIENCY Installation and Operating Instructions Interroll Roller curve SH 1210 Rated width 405 mm (S), 710 mm (M), 862 mm (L) Version 1.0 (06/2022) en Translation of original operating instructions...
  • Page 2 All signs contained in this document (registered trademarks, such as logos and business designations) are the property of Interroll Trommelmotoren GmbH or third parties and may not be used, copied or distributed without prior written consent.

  • Page 3: Table Of Contents

    Interroll Roller curve SH 1210 Table of contents Introduction..........................Notes about working with the installation and operating instructions........Contents of these installation and operating instructions ............Integrated part of the product ...................... Installation and operating instructions are part of the module ..........
  • Page 4 Interroll Roller curve SH 1210 Table of contents Installation ..........................19 To be observed during installation ...................... Electrical installation ......................... Torque..............................Grounding............................Orientation............................Connection ............................Anchoring ............................Integration into complete system ....................Installing supports ............................ Integrating the module in a complete system...................
  • Page 5 Interroll Roller curve SH 1210 Table of contents Troubleshooting ............................Spare and wear parts ......................53 Ordering information..........................Spare parts drawing..........................Spare parts list............................Decommissioning and disposal ..................56 Environmental protection regulations....................Declaration of incorporation ....................57 Declaration of incorporation ....................59 Appendix ..........................

  • Page 6: Introduction

    4 Keep the installation and operating instructions close to the module. 4 Pass the installation and operating instructions on to any subsequent operator or occupant. Interroll does not accept any liability for faults or defects due to non-observance of these installation and operating instructions.

  • Page 7: Warning Notices In This Document

    Interroll Roller curve SH 1210 Introduction Warning notices in this document The warning notices refer to risks which may arise while using the module. They are available in four danger levels identified by the signal word: Signal word Meaning DANGER Identifies a danger with high risk that will result in death or serious injury if it is not avoided.

  • Page 8: Safety

    Interroll Roller curve SH 1210 Safety State of the art The module has been built to comply with the state of the art. Nevertheless, users may encounter hazards during its use. Disregarding the notices in these installation and operating instructions may lead to life- threatening injuries! 4 Carefully read the installation and operating instructions and follow their content.

  • Page 9: Unintended Use

    Unintended use Any use beyond the intended use is considered inappropriate or, if required, must be authorized by Interroll Trommelmotoren GmbH. Setup and operation in explosive atmospheres is prohibited. The use in a medical-pharmaceutical area requires the approval from Interroll.

  • Page 10: Personal Protective Equipment

    Interroll Roller curve SH 1210 Safety Personal protective equipment 4 For all work, such as assembly, maintenance and cleaning tasks, wear personal protective equipment that is suitable and appropriate for the hazard situation. Close-fitting work clothing Protective gloves Safety shoes...

  • Page 11: Dangers

    Interroll Roller curve SH 1210 Safety Dangers The following list informs you about the various types of danger or damage that may occur while working with the module. 4 Perform any maintenance and repair work on the module only when it is powered down and Safety devices ensure that it cannot be started accidentally.

  • Page 12: Interfaces To Other Devices

    Interroll Roller curve SH 1210 Safety Interfaces to other devices Hazard locations may occur while integrating the module into a complete system. These are not part of this manual and have to be analyzed during the installation and startup of the complete system.

  • Page 13: Product Identification

    The module's rollers are driven by several PolyVee belts running from roller to roller. The drive is provided by an Interroll RollerDrive EC5000. Using the Interroll RollerDrive allows for a compact design. Since the drive is located within the side profiles, the individual modules can be installed very close to each other. Together with MultiControl, it is very easy to implement a zero-pressure accumulation conveyor.

  • Page 14: Technical Data

    Interroll Roller curve SH 1210 Product identification Technical data SH 1210 Rated width (BF) 405 mm (S) 710 mm (M) Conveying width (CW) 862 mm (L) Dimensions of conveying good Max.: 700 x 800 mm Max. load capacity per zone...

  • Page 15: Scope Of Supply

    Interroll Roller curve SH 1210 Product identification Scope of supply The module is delivered completely assembled. The scope of delivery includes: • Frame including side frames • Drive (RollerDrive) • Rollers (drive rollers, carrying idlers) • Finger guards • End plates Optional: •...

  • Page 16: Nameplate

    Interroll Roller curve SH 1210 Product identification Nameplate Interroll Trommelmotoren GmbH Center of Excellence Hygienic Solutions Opelstraße 3 TypePlate 41836 Hueckelhoven/Baal (Germany) www.interroll.com Conveyor Type Sales Order No. / Pos. Serial Number Level Build Year Layout Position .No. Weight [kg]...
  • Page 17 Interroll Roller curve SH 1210 Product identification NOTICE Damage to the module or material! Transport only material with permissible dimensions. 4 Determine the dimension between frames (BF) based on ordering documents. Check dimensions, if necessary. 4 Select chart with matching lane width (LW).

  • Page 18: Transport And Storage

    Interroll Roller curve SH 1210 Transport and storage Transport WARNING Risk of injury during transport 4 Fasten the module securely and slip-proof for transport. 4 Ensure that the lifting device (e.g. fork lift) is rated for the weight of the module.

  • Page 19: Installation

    Interroll Roller curve SH 1210 Installation WARNING Risk of injury due to improper assembly 4 Mechanical assembly tasks should be performed only by service personnel. Observe the safety information. 4 Electrical assembly tasks should be performed only by authorized electricians. Observe the safety information.

  • Page 20: Torque

    Interroll Roller curve SH 1210 Installation The module is provided with voltage either via CEE plug or direct installation in the control cabinet. 4 Check cables and components for damage before installation. 4 The connection values of the module are listed on the nameplate of the RollerDrive EC5000.

  • Page 21: Installing Supports

    Interroll Roller curve SH 1210 Installation Installing supports Support with two height-adjustable feet Nuts Torx screws Washers Height-adjustable foot CAUTION Risk of injury when lifting heavy loads 4 During the installation and replacement of conveyor modules or heavy spare parts, always work in pairs or use suitable lifting devices.

  • Page 22: Integrating The Module In A Complete System

    Interroll Roller curve SH 1210 Installation Integrating the module in a complete system CAUTION Risk of crushing and injuries from cuts 4 When integrating the module into a complete system, consider possible danger spots, particularly infeed locations and interfaces. The module is delivered pre-assembled, but integration into a complete system may still require individual installation tasks: •...

  • Page 23: Installing The Universal Support

    Interroll Roller curve SH 1210 Installation Installing the universal support The universal supports are delivered pre-assembled, with Z or U mounting brackets depending on the selection. The universal supports are turned towards the conveyor center for transport and still must be positioned before startup depending on their use (for the installation of adjustable side guide, photo cell or reflector).
  • Page 24 Interroll Roller curve SH 1210 Installation Requirement: The module is shut down. 4 Loosen screw (6) in the universal support, but do not remove it. 4 Bring clamping plate (5) with universal support (7) from below into position at the profile of the side frame.

  • Page 25: Installing The Side Guide

    Interroll Roller curve SH 1210 Installation Installing the side guide Universal support with U-bracket Torx screw Side guide Universal support with Z-bracket (Bottom part) Side guide bracket WARNING Risk of injury from crushing and electrocution Installation and maintenance tasks on a conveyor system while it is in operation can cause crushing and electric shock.
  • Page 26 Interroll Roller curve SH 1210 Installation Requirement: The module is shut down. 4 Install the universal support, see "Installing the universal support", page 23. 4 Loosen screw (4) slightly. The bottom part of side guide bracket (3) loosens. 4 Place side guide (2) in the opening created and position it.

  • Page 27: Installing The Photo Cell And Reflector

    Interroll Roller curve SH 1210 Installation Installing the photo cell and reflector The photo cell and reflector are each delivered as a complete unit: • The photo cell is in the photo cell housing. • The reflective tape is affixed to the reflector.

  • Page 28: Installing The Photo Cell

    Interroll Roller curve SH 1210 Installation Installing the photo cell Installing the photo cell Torx screw Mounting bracket (Z-bracket) Clamping plate Photo cell Torx screw Side frame Universal support The fine adjustment of the photo cell is done with the vertical adjustment of the sensor holder on the mounting bracket until it “sees”...

  • Page 29: Installing The Reflector

    Interroll Roller curve SH 1210 Installation Installing the reflector Installing the reflector Side frame Mounting bracket (U-bracket) Universal support Sensor holder Torx screw Reflector Clamping plate 4 Install the reflector (7) opposite the photo cell. 4 Loosen screw (3) in the universal support (2), but do not remove it.

  • Page 30: Connecting The Modules

    Interroll Roller curve SH 1210 Installation LED green LED yellow Meaning Photo cell is operational. No signal from reflector. Photo cell is correctly adjusted. Light beam is well reflected. Flashing Photo cell is operational. Weak signal. Reflector is dirty, damaged or not correctly adjusted.

  • Page 31: Straight Roller Conveyor - Roller Curve

    Interroll Roller curve SH 1210 Installation Straight roller conveyor - The modules can be connected with each other in different ways: roller curve • Horizontal • Up to max. 4° ascending • Up to max. 4° descending Roller conveyor Roller curve...

  • Page 32: Roller Curve - Straight Module Belt Conveyor (80)

    Interroll Roller curve SH 1210 Installation Roller curve - straight module belt conveyor (80) Roller curve Module belt conveyor Module belt conveyor HD contact Module belt conveyor HD contact guard guard (top) (bottom) Torx screw This connection does not allow incline or decline.

  • Page 33: Straight Module Belt Conveyor (50) - Roller Curve

    Interroll Roller curve SH 1210 Installation Straight module belt conveyor (50) - roller curve Roller curve Torx screw Module belt conveyor contact guard Module belt conveyor This connection does not allow incline or decline. 4 Position the modules to be connected (1, 4) in such a way that the side profiles are aligned.

  • Page 34: Roller Curve - Lateral Diverter

    Interroll Roller curve SH 1210 Installation Roller curve - lateral diverter Diverter Roller curve Connecting plate 1 Connecting plate 2 Washer Torx screw 4 Position the modules to be connected (1, 5) in such a way that the side profiles are aligned.

  • Page 35: Roller Curve - Front Diverter

    Interroll Roller curve SH 1210 Installation Roller curve - front diverter Roller curve Diverter Torx screw Connecting tab 2 Washer Washer (small) Connecting tab 1 4 Position the modules to be connected (1, 5) in such a way that the side profiles are aligned.

  • Page 36: Initial Startup And Operation

    Interroll Roller curve SH 1210 Initial startup and operation Initial startup WARNING Risk of injuries due to incorrect handling 4 Check electrical connections and protective devices. 4 Remove the materials from the module. 4 Remove unauthorized persons from the danger zone.

  • Page 37: Operation

    Interroll Roller curve SH 1210 Initial startup and operation Operation 4 Check the module for visible damage. Before every operation start 4 Ensure that all safety devices operate flawlessly. 4 Ensure that only authorized persons are in the operating area of the module.

  • Page 38: Cleaning

    Interroll Roller curve SH 1210 Cleaning CAUTION Risk of injury due to improper handling or accidental motor starts 4 Maintenance work and cleaning must only be performed by qualified and authorized persons. 4 Perform maintenance work only after switching off the power. Ensure that the conveyor cannot be switched on accidentally.

  • Page 39: Preparation For Cleaning By Hand

    Interroll Roller curve SH 1210 Cleaning The module is designed specifically for use in the food sector that does not require daily intensive cleaning, such as the area behind packaging equipment where the food is protected by packaging. Should food packaging leak, the conveyor can still be cleaned dry or with soft water.
  • Page 40 4 Spray off with water (8 bar, 35 °C). 4 After cleaning, check surfaces, grooves and other recesses for residues. 4 Wipe the floor dry. 4 Observe the corresponding certificates at www.interroll.com. Version 1.0 (06/2022) en Translation of original operating instructions...

  • Page 41: Resistance

    Interroll Roller curve SH 1210 Cleaning Resistance The conveyor platform consists of various parts. Some parts are more resistant to cleaning agents than others. The rollers can be cleaned, e.g., with certain cleaning agents. Chemical resistance of the plastic modular belts Polyoxymethylene (POM), polypropylene (PP) and polyamide (PA): •...

  • Page 42: Maintenance And Repair

    Interroll Roller curve SH 1210 Maintenance and repair Observe the following for maintenance and repair DANGER Danger to life from electrical voltage! 4 Switch off the power supply system, ensure that it cannot be switched on accidentally and check that there is no voltage.

  • Page 43: Maintenance Intervals

    Interroll Roller curve SH 1210 Maintenance and repair Maintenance intervals If maintenance is not performed according to schedule, it may lead to damages and failures. If maintenance intervals are not followed, the warranty will be void. All bearings of the module feature a life-time lubrication and are maintenance-free within the operating parameters.

  • Page 44: Replacing The Roller

    Interroll Roller curve SH 1210 Maintenance and repair Replacing the roller Taper screw Roller Replacing the roller is only necessary if the PolyVee heads show signs of wear or the roller is damaged. WARNING Risk of injury from crushing and electrocution Installation and maintenance tasks on a conveyor system while it is in operation can cause crushing and electric shock.

  • Page 45: Replacing The Rollerdrive

    Interroll Roller curve SH 1210 Maintenance and repair Replacing the RollerDrive Taper screw Drive roller (RollerDrive) Replacing the RollerDrive is required only if the roller is damaged, or the drive is defective. WARNING Risk of injury from crushing and electrocution Installation and maintenance tasks on a conveyor system while it is in operation can cause crushing and electric shock.

  • Page 46: Replacing Multicontrol

    Interroll Roller curve SH 1210 Maintenance and repair Replacing MultiControl Disassembling MultiControl Side frame MultiControl Adapter plate WARNING Risk of injury from crushing and electrocution Installation and maintenance tasks on a conveyor system while it is in operation can cause crushing and electric shock.
  • Page 47 Interroll Roller curve SH 1210 Maintenance and repair Disassembling the adapter plate Side frame Adapter plate Screw 4 If the MultiControl is to be completely disassembled or the adapter plate to be replaced, also loosen the screw (4) with which the adapter plate (3) is fastened at the side frame (1) and remove adapter plate with nut (2) from the side frame.

  • Page 48: Replacing The Finger Guard And Polyvee Belt

    Interroll Roller curve SH 1210 Maintenance and repair Replacing the finger guard and PolyVee belt Drive belt (PolyVee) Bottom part of finger guard Top part of finger guard Torx screw The finger guard protects against injuries as well as damage to the belt.

  • Page 49: Replacing The Photo Cell And Reflector

    Interroll Roller curve SH 1210 Maintenance and repair Fasten screws with a tightening torque of 3.5 Nm. 4 Then place the top part (2) on the belt side between the rollers in the centering hole on the bottom part and fasten it with the screw (4) from the outside at the C-profile of the side frame.

  • Page 50: Replacing The Reflector

    Interroll Roller curve SH 1210 Maintenance and repair 4 Insert the new photo cell in the housing at the same location. The studs of the housing (2) are guided through the holes in the sensor holder (3) and secured with the fastening clip (4) from the opposite side.

  • Page 51: Troubleshooting

    Interroll Roller curve SH 1210 Troubleshooting In case of a fault DANGER Danger to life from electrocution 4 Only perform maintenance and repair work after you have switched off power. 4 Faults on electrical equipment may be rectified only by a trained electrician! 4 Immediately power down the module and ensure that it cannot be started accidentally.
  • Page 52 Interroll Roller curve SH 1210 Troubleshooting Fault Cause Remedy Motor circuit breaker is Short circuit Check electrical connections and triggered due to excessive replace defective parts current consumption Transport weight too high Observe maximum weight Noise development/ Roller bearing defective...

  • Page 53: Spare And Wear Parts

    Interroll offers training sessions about required maintenance and repair tasks upon request. The spare parts for the connector sets can be ordered from Interroll upon request. The different connector sets are matched to all available conveyor modules and include static connectors as well as safety-relevant protective devices.

  • Page 54: Spare Parts Drawing

    Interroll Roller curve SH 1210 Spare and wear parts Spare parts drawing 11 10 Roller curve SH 1210 Version 1.0 (06/2022) en Translation of original operating instructions...

  • Page 55: Spare Parts List

    Interroll Roller curve SH 1210 Spare and wear parts Spare parts list S = spare part, W = wear part, T = tool Type: 1210 (S, M, L) Item Designation Material number S/W/T No.: Photo cell incl. housing, 63104071 fastening clip and cable Tapered roller, ø50 (S, M, L)

  • Page 56: Decommissioning And Disposal

    Interroll Roller curve SH 1210 Decommissioning and disposal 4 When disposing the motor oil, observe the disposal documents of the motor manufacturer. 4 The packaging must be recycled to provide environmental relief. Environmental protection regulations For all work on and with the module, the legal regulations concerning waste avoidance and proper disposal and recycling must be followed.

  • Page 57: Declaration Of Incorporation

    EC Machinery Directive: • Interroll roller curve SH 1210 The incomplete machine may only be started up if it has been determined that the complete machine/system into which the incomplete machine is to be installed meets the requirements of this directive.
  • Page 58 Interroll Roller curve SH 1210 Declaration of incorporation Hueckelhoven/Baal, dated 16 May 2022 Dr. Hauke Tiedemann Managing Director Version 1.0 (06/2022) en Translation of original operating instructions...

  • Page 59: Declaration Of Incorporation

    Interroll Roller curve SH 1210 Declaration of incorporation UK Supply of Machinery (Safety) Regulations 2008 The manufacturer Interroll Trommelmotoren GmbH Opelstr. 3 D - 41836 Hueckelhoven/Baal Germany represented in the UK by Interroll Limited Unit 1a, Orion Way Kettering, Northants...
  • Page 60 Authorised for compiling technical documentation: Interroll Trommelmotoren GmbH, Opelstr. 3, Germany - 41836 Hueckelhoven Hueckelhoven, 16th May 2022 Dr. Hauke Tiedemann (Managing Director) Version 1.0 (06/2022) en...

  • Page 61: Appendix

    Restrictions Interroll and its dealers do not assume any liability for shutdowns or damage to the product that is due to the following causes: • Non-observance of the installation or maintenance notes from Interroll •...
  • Page 62 Interroll Roller curve SH 1210 Version 1.0 (06/2022) en Translation of original operating instructions...
  • Page 63 Interroll Roller curve SH 1210 Version 1.0 (06/2022) en Translation of original operating instructions...
  • Page 64 © copyright For your local contacts please visit Version 1.0 (06/2022) en interroll.com/contact Translation of original operating instructions...

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