1. Manuals
  2. Brands
  3. Interroll Manuals
  4. Industrial Equipment
  5. PF 1100
  6. User manual

Interroll LIFO PF 1100 User Manual

Hide thumbs Also See for LIFO PF 1100:
Table of Contents

Advertisement

Quick Links

Download this manual
User manual
Interroll Pallet Roller Flow LIFO
PF 1100
Version 1.0 (Sept. 2014)
FR - Original language

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the LIFO PF 1100 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Interroll LIFO PF 1100

Summary of Contents for Interroll LIFO PF 1100

  • Page 1 User manual Interroll Pallet Roller Flow LIFO PF 1100 Version 1.0 (Sept. 2014) FR - Original language...
  • Page 2 Copyright for this manual Interroll Dynamic Storage holds the copyright on this manual. The manual contains standards, drawings, and illustrations which may not be disclosed, published, or duplicated, either fully or in part, nor used for any other purpose than the installation referred to in this manual, without the prior written consent of Interroll.

  • Page 3: Table Of Contents

    Pallet Roller Flow LIFO Table des matières About this document Remarks concerning the use of this manual..........4 Warnings in this document................5 Other symbols....................5 Safety General safety instructions ................6 Intended use ....................6 Unintended use.................... 6 Qualified personnel ..................7 Risks ......................

  • Page 4: About This Document

    Transmit the operating instructions to all operators or subsequent users Pallet Roller Flow. • Interroll shall not be held responsible for damages or failures which may result from ignoring the recommendations in this manual. • Contact Interroll Customer Service if you have any questions after reading this manual.

  • Page 5: Warnings In This Document

    Pallet Roller Flow LIFO Warnings in this document The warnings in this document inform us of the inherent dangers while using Pallet Roller Flow. You will find the concerned warnings in the chapter Safety, page 6, and at the beginning of each chapter. The warnings have three levels.

  • Page 6: Safety

    Always comply with the relevant national safety regulations in your company. ► Contact Interroll Customer Service if you have any questions after reading this ► manual. The last page lists the details of the person to contact in your country.

  • Page 7: Qualified Personnel

    Pallet Roller Flow LIFO Qualified personnel Qualified personnel are persons who read and understand this manual, and tak- ing national regulations into account, can completely execute incidental work. The use of Pallet Roller Flow must be entrusted to personnel qualified and trained in the product, considering the following: •...

  • Page 8: Information About The Product

    In LIFO configuration, the pallets are loaded and unloaded on the same side. Components Lane end stop Front angle beam  (not provided by Interroll) LIFO speed controller Side profile Handling rollers Cross-tie Rear angle beam ...

  • Page 9: Technical Characteristics Of The Pallet Roller Flow Lifo

    • Oxidisation (either atmospheric or via chemical attacks) • Projection • Decomposition • Vibration • Explosion • Radioactive radiation • Electromagnetic radiation Exceptions are possible: please contact Interroll. Version 1.0 (Sept. 2014) Information about the product FR - Original language...
  • Page 10 Pallet Roller Flow LIFO The contents of the loads and their containers must not: Load contents • Oxidise • Corrode • Decompose • Block the lane's components • Pollute steel and plastic components • Prevent correct operation of any mechanisms Pallet Roller Flow must not be used in direct contact with food products.

  • Page 11: Transportation And Storage

    Pallet Roller Flow LIFO Transportation and storage Transportation Have only qualified and authorised personnel carry out the transportation. ► Use slings or appropriate lifting equipment to transport the equipment. ► If the content is unstable, unload the container unit by unit and not by truck. ►...

  • Page 12: Assembly And Installation

    Pallet Roller Flow LIFO Assembly and installation Warnings concerning assembly Warning Risk of injury in case of incorrect assembly Pallet Roller Flowis a sub-system of the overall installation, you ► need to perform a risk analysis of the entire installation. Study the protective measures necessary with respect to the ►...

  • Page 13: Assembly Rules

    Uncontrolled speeds or propulsion of loads stored on the lane may may cause serious accidents. • The adjustments required for correct operation of the lanes. Interroll is at your disposal for training dedicated to Pallet Roller Flow. We will send a quote on request. Comply with the rack specifications. General rules ►...
  • Page 14 The rack must be attached to the floor according to the rack manufacturer's spec- Rack assembly ifications. The module risers, provided by Interroll, must be attached according to the floor specifications. The beams must be perpendicular to the supporting frames.
  • Page 15 Pallet Roller Flow LIFO The space between the lane and the rack upright must be uniformly spread. A Positioning the module minimum value of 35 mm is recommended. on the rack A minimum space of 100 mm is recommended between the container and the rack upright.

  • Page 16: Lane Assembly

    Using a laser or site laser level, define the aligning heights for each frame up- ► right. The rack uprights must all be level to ensure correct system operations. In the event of incorrect rack installation, Interroll shall not be held responsible for any operating malfunctions. Version 1.0 (Sept. 2014) Assembly and installation...
  • Page 17 Pallet Roller Flow LIFO ► Start by installing the row of frames at the rear of the lane. Align the rack ac- Rack cording to the ground indications. Use as many wedges as required to ensure the rack is level (level height ob- ►...
  • Page 18 Pallet Roller Flow LIFO Position the beams along the row of frames according to the master diagram ► provided by the rack manufacturer.  Ensure you use the correct beam type (tubular beam or angle beam) Tubular beam Angle beam The beams must be aligned and have a constant slope over the lane (4% = rise of 50 mm every 1250 mm).
  • Page 19 Pallet Roller Flow LIFO Rear modules For installation of the Pallet Roller Flow lanes, see the assembly diagram in the appendix. At the rear, insert all the modules for the test bay on the rack. ► Aligning and attaching the first module Align the first module in relation to the pallet descent axis.
  • Page 20 Pallet Roller Flow LIFO Centre the module on the beam then attach the 2 brackets with drill screws. Tubular beam - ► rear module Attach without Attach without tightening tightening According to the lane configuration, it is possible that module splice plates are ►...
  • Page 21 Pallet Roller Flow LIFO Angle beam – TR loading The holes in the angle beam allow the loading module to be centred automat- module (tranverse rollers) ically. Attach without Attach without tightening tightening Version 1.0 (Sept. 2014) Assembly and installation FR - Original language...
  • Page 22 Pallet Roller Flow LIFO Notice The PLJ connecting plates are assembled as follows: The PLJ connecting plates must not exceed the width of the ► modules. The PLJ connecting plate excess is between the pro- files (under the rollers). The mounting bracket for the PLJ connecting plate must be up- ►...
  • Page 23 Pallet Roller Flow LIFO Attach the following frames according to the floor markings. Intermediate modules ► Next insert the intermediate modules to all levels of the test bay. Load the mod- ► ules from the front. Install the modules from bottom to top. Version 1.0 (Sept.
  • Page 24 Pallet Roller Flow LIFO Installing the intermediate modules. Attach  Attach without Attach without Attach without without tightening tightening tightening tightening Reminder • Do not attach (with drill screws) the PLJ connecting plates onto the beams for the moment. • Do not tighten the screws between the profile and the PLJ connecting plate.
  • Page 25 Pallet Roller Flow LIFO At the front, on the loading/unloading side, insert all the front modules for the Front modules ► test bay on the rack. Version 1.0 (Sept. 2014) Assembly and installation FR - Original language...
  • Page 26 Pallet Roller Flow LIFO Tubular beam - TR front module Centre the module on the beam then attach the 2 short PLJ connecting plates ► with 2 drill screws. Attach without tightening Attach without tightening Version 1.0 (Sept. 2014) Assembly and installation FR - Original language...
  • Page 27 Pallet Roller Flow LIFO Floor mounted lane - TR front module Centre the unloading module between the frame uprights. ► Attach without tightening Attach without tightening The floor mounting feet must all be level to ensure correct system operations. Ad- just the feet if necessary to maintain a slope of 4%.
  • Page 28 Pallet Roller Flow LIFO Tubular beam - S3R front module Centre the module on the beam then attach the angle onto the front side beam ► with 2 drill screws. Attach without tightening Attach without tightening Version 1.0 (Sept. 2014) Assembly and installation FR - Original language...
  • Page 29 Pallet Roller Flow LIFO The holes in the angle beam allow the front side module to be centred au- Angle beam - TR front module tomatically. Attach without Attach without tightening tightening Version 1.0 (Sept. 2014) Assembly and installation FR - Original language...
  • Page 30 Pallet Roller Flow LIFO Check that the module's two diagonals are equal. Check the diagonals ► Measure the diagonals from one axis to another of the holes located at each end of the profiles. A perfect alignment of the modules is essential for correct lane operations. Lane alignment ►...
  • Page 31 Pallet Roller Flow LIFO Example of re-alignment. Attach all the PLJ connecting plates linking the modules with drill screws: rec- ► ommended torque 8 Nm maximum. Stop screwing when the mounting bracket of the PLJ connecting plate is in contact with the beam.
  • Page 32 Pallet Roller Flow LIFO Then attach the other PLJ connecting plates (without a splicing function) using ► drill screws. Tighten the modules to the PLJ connecting plates (recommended torque ► 45 Nm). Version 1.0 (Sept. 2014) Assembly and installation FR - Original language...

  • Page 33: Step 2 - Lane Test

    Pallet Roller Flow LIFO Step 2 – Lane test Tests of the lanes in the test bay must be carried out in the presence of the as- sembly manager and the operator. Comply with the technical data described in the order confirmation. The order confirmation provides the following data: •...
  • Page 34 Operations reports must be prepared for the lanes and for validation of the installa- tion. The end user must sign these reports.  Send a copy of the report to Interroll. Refer to the example of an operations report page 35.
  • Page 35 Operations report - Pallet Roller Flow LIFO The operations report validates the guarantee for the dynamic storage lanes provided by Interroll. A copy of this report, countersigned by the assembly manager, the operator or rack manufacturer must be sent to Interroll within a maximum of 4 weeks after delivery of the equipment.
  • Page 36 Pallet Roller Flow LIFO Avoiding swerving or Finding the causes of the problem blockage of a container Check that the rack is correctly assembled, see "Rack assembly", page 14. ► Check that the beams are in contact with the modules. ►...
  • Page 37 Pallet Roller Flow LIFO Eliminating swerving If the rack assembly is correct, you can correct swerving by modifying the 6 mm clearance between the modules. Warning Risk of injury due to the module tipping Never loosen the connection between the PLJ connecting plate ►...
  • Page 38 Pallet Roller Flow LIFO Swerving Correction Re-tighten the modules on the PLJ connecting plates. ► Re-tighten the cross-ties ► Retest the lane, see "Step 2 – Lane test", page 33. ► Eliminating pallet blockage Check the slope is the recommended 4%. If the slope is correct, see "Troubleshooting", page 56.

  • Page 39: Step 3 - Lane Assembly

    Pallet Roller Flow LIFO Step 3 - Lane assembly To assembly the following lanes, follow the assembly method used for the test ► bay. As the rack is perpendicular, you do not need to align the frames with the floor mark- ings.

  • Page 40: Commissioning And Operation

    Pallet Roller Flow LIFO Commissioning and operation Warnings concerning operations Warning Risk of injury in case of improper handling Insert the containers in the lane on the front side only. ► Unload the containers in the lane on the front side only. ►...

  • Page 41: Checks Before The Initial Start-Up

    Pallet Roller Flow LIFO Checks before the initial start-up When connecting the storage lanes and other equipment in the warehouse, ► perform a risk analysis of the entire installation. In order to use the installation in a safe configuration, verify the suitability of the ►...

  • Page 42: Loading And Unloading Methods

    Pallet Roller Flow LIFO Loading and unloading methods It is recommended to use forklifts with the following equipment: Recommended equipment • A angle measuring system, in order to accurately adjust the forks • A (vertical) or dual (vertical and horizontal) indexing system if two pallets must be front loaded at the same time •...
  • Page 43 Pallet Roller Flow LIFO Slowly approach the installation on the loading side. ► Align and centre the container correctly in the lane. ► Position the container at the correct height. ► Slowly enter the container into the lane. ► Tilt the forks using the forklift at the same slope as the dynamic lane (4%). TR loading mode ►...
  • Page 44 Pallet Roller Flow LIFO The container must over-travel the end of lane stop or angle beam. ► Place the container on the module. ► The container train presses against the end of lane stop or the angle beam. Version 1.0 (Sept. 2014) Commissioning and operation FR - Original language...
  • Page 45 Pallet Roller Flow LIFO With the forklift, reverse in the axis of the lane. ► Reposition the forks horizontally as you reverse the forklift. Loading uses the same method as for TR loading, but without inclining the forks, 3 track loading method as these descend between the tracks Version 1.0 (Sept.
  • Page 46 Pallet Roller Flow LIFO Unloading a container Warning Risk of injury in case of improper handling Remove the containers using only the forklift described in the ► order confirmation. Never remove containers by hand (picking). ► Notice Damage in case of improper handling Unload carefully so as not to damage the lane or the products ►...
  • Page 47 Pallet Roller Flow LIFO Angle beam With the forklift, advance in the axis of the lane. TR unloading mode ► Insert the forks of the forklift. Version 1.0 (Sept. 2014) Commissioning and operation FR - Original language...
  • Page 48 Pallet Roller Flow LIFO Tilt the forks using the forklift at the same slope as the dynamic lane (4%). ► Before lifting the container, push the pallet train towards the rear of the lane. Carefully lift the container by the front side. ►...

  • Page 49: What To Do In Case Of An Accident Or Failure

    Pallet Roller Flow LIFO What to do in case of an accident or failure Stop the lane. ► Secure the area and set up appropriate signage ► In the event of an accident:provide first aid and call the emergency services. ►...

  • Page 50: Cleaning, Maintenance And Repair

    Pallet Roller Flow LIFO Cleaning, maintenance and repair Cleaning Notice Damage in case of improper cleaning Do not use abrasive products, pressurised jets or products that ► could oxidise or damage the equipment. Clean the lane using dry cloth. ► Remark in case of maintenance and repair Warning Risk of injury in case of improper intervention...
  • Page 51 Pallet Roller Flow LIFO Lane maintenance can be performed using the following equipment: Maintenance equipment • Platform with a rotary barrier • Maintenance pallet Platform The platform may be used for maintenance from the rows, on either the loading or unloading side. Use a safety harness and always attach yourself before mov- ing.

  • Page 52: Using A Maintenance Pallet

    Pallet Roller Flow LIFO Using a maintenance pallet Two people are required in order to use a maintenance pallet : • one who works on the pallet • another who provides assistance, while remaining in the boom lift To raise the operator to the lane, use an appropriate lift such as a boom lift ac- cording to the rules applicable in the country.

  • Page 53: List Of Maintenance And Inspection Operations

    Interroll. The safety mechanisms (speed controller and end of lane stop) should be replaced exclusively by trained personnel certified by Interroll. Pallet Roller Flow LIFO Date: Element...
  • Page 54 When in doubt, contact Interroll for a quote for replacement. No deterioration on tightening Perform a visual inspection of...
  • Page 55 Pallet Roller Flow LIFO Pallet Roller Flow LIFO Date: Element Tasks/Verifications Work to be carried out Executed by Components for attaching the Check the tightening Re-tighten if necessary to modules to the rack or the 45 Nm. floor Visual inspection Inspection: no impact, no trace of the start of a fracture Cross-tie...

  • Page 56: Troubleshooting

    Pallet Roller Flow LIFO Troubleshooting In the event of a failure Stop using the lane and any lane which may be damaged by the failure. ► Secure the area and set up appropriate signage ► Only qualified maintenance personnel should repair the failure. ►...
  • Page 57 Pallet Roller Flow LIFO Failure Cause Elimination Immobilised pallet Damaged pallet: Remove the pallet from operation. • Nails sticking out under the pallet • Cracked, broken or missing skid • Damaged block • Nails loose on skid • The condition of the pallet is no longer compliant with the standard indicated on page 9 Pallet characteristics not compliant...

  • Page 58: Disabling And Discarding

    Recommendation for specting the environment. protecting the environment Interroll can provide the component contents (type and quantity) upon request. The speed controller rollers contain copper. The rollers and speed controllers contain plastic. For all maintenance work, and when disposing of equipment, please comply ►...

  • Page 59: Appendix

    Pallet Roller Flow LIFO Appendix Identification of kits and spare parts on the modules Spare parts Version 1.0 (Sept. 2014) Appendix FR - Original language...
  • Page 60 Pallet Roller Flow LIFO Version 1.0 (Sept. 2014) Appendix FR - Original language...
  • Page 61 Pallet Roller Flow LIFO Before placing your order, have Interroll confirm the reference numbers by pro- Spare part list viding your order number. Recommended inventory status: A = Keep in stock, B = Recommended stock, C = Optional stock Machine no.
  • Page 62 © copyright To find your local contacts, consult: Version 1.0 (Sept. 2014) FR - Original language interroll.com/contacts...

Table of Contents