Interroll RM 8310 Installation And Operating Instructions Manual

Interroll 24-v/48-v roller conveyor
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INSPIRED BY EFFICIENCY
Installation and Operating Instructions
Interroll 24-V/48-V Roller Conveyor
RM 8310/RM 8310 DF
RM 8320/RM 8320 DF
RM 8330/RM 8330 DF
Version 1.5 (07/2020) en
Translation of original operating instructions

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Summary of Contents for Interroll RM 8310

  • Page 1 INSPIRED BY EFFICIENCY Installation and Operating Instructions Interroll 24-V/48-V Roller Conveyor RM 8310/RM 8310 DF RM 8320/RM 8320 DF RM 8330/RM 8330 DF Version 1.5 (07/2020) en Translation of original operating instructions...
  • Page 2 All signs contained in this document (registered trademarks, such as logos and business designations) are the property of Interroll Automation GmbH or third parties and may not be used, copied or distributed without prior written consent.
  • Page 3: Table Of Contents

    Product identification......................12 24-V/48-V Straight Roller Conveyor (RM 8310) ................12 Components............................Property ............................... Technical data ............................ 24-V Deep Freeze Straight Roller Conveyor (RM 8310 DF)............14 Components............................Property ............................... Technical data ............................ Nameplate ............................24-V/48-V Curve Roller Conveyor (RM 8320) ................17 Components............................
  • Page 4 Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Table of contents Components............................Property ............................... Technical data ............................ Roller pitch outside, roller diameter ..................... Nameplate ............................24-V/48-V Merge Roller Conveyor (RM 8330) ................22 Components............................Property ...............................
  • Page 5 Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Table of contents Using the diverter connection kit......................49 Electrical installation ..........................50 Initial startup and operation....................52 Initial startup .............................. 52 Operation..............................53 Before every operation start ......................
  • Page 6: Introduction

    RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Introduction Notes about working with the installation and operating instructions The Interroll 24 V/48 V Roller Conveyor RM 8310/RM 8320/RM 8330 product is generally referred to as "module" in this document. Contents of these...
  • Page 7: Warning Notices In This Document

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Introduction Warning notices in this document The warning notices refer to risks which may arise while using the module. They are available in four danger levels identified by the signal word:...
  • Page 8: Safety

    Any use beyond the intended use is considered inappropriate or, if required, must be authorized by Interroll Automation GmbH. Installation in rooms in which material can create explosive or dusty atmospheres as well as use in the medical-pharmaceutical sector is prohibited.
  • Page 9: Personnel Qualification

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Safety Personnel qualification Unqualified personnel cannot recognize risks and, as a result, is subject to greater dangers. 4 Authorize only qualified personnel to perform the activities described in these instructions.
  • Page 10: Dangers

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Safety Dangers The following list informs you about the various types of danger or damage that may occur while working with the module. 4 Perform any maintenance and repair work on the module only when it is powered down and Safety devices ensure that it cannot be started accidentally.
  • Page 11: Operating Modes

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Safety Operating modes Normal mode The module is installed at the customer in a complete system and operated as part of the system. Special mode Special operation refers to all operating modes that are required to guarantee and maintain regular operation.
  • Page 12: Product Identification

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Product identification 24-V/48-V Straight Roller Conveyor (RM 8310) Components 24-V/48-V Straight Roller Conveyor RM 8310 Side frame Roller clip RollerDrive (drive roller) Finger guard Roller 10 Side frame cover...
  • Page 13: Technical Data

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Product identification Technical data Straight RM 8310 Max. load capacity per zone 50 kg (standard) 25 kg (chill) Ambient temperature in operation 0 to +40 °C Ambient temperature during –30 to +75 °C...
  • Page 14: 24-V Deep Freeze Straight Roller Conveyor (Rm 8310 Df)

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Product identification 24-V Deep Freeze Straight Roller Conveyor (RM 8310 DF) Components 24-V Straight Roller Conveyor RM 8310 Side frame Roller clip RollerDrive (drive roller) Finger guard...
  • Page 15: Technical Data

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Product identification Technical data Straight RM 8310 DF Max. load capacity per zone 25 kg Ambient temperature in operation –28 to 0 °C Ambient temperature during transport –30 to +75 °C...
  • Page 16: Nameplate

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Product identification Nameplate Nameplate (with arrow in transport direction) Arrow in transport direction Year of construction Type designation Company address Machine no. Weight in kg Layout item no.
  • Page 17: 24-V/48-V Curve Roller Conveyor (Rm 8320)

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Product identification 24-V/48-V Curve Roller Conveyor (RM 8320) Components 24-V/48-V curve roller conveyor RM 8320 RollerDrive (drive roller) Side frame cover Roller Mounting bracket Side guide profile...
  • Page 18: Technical Data

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Product identification Technical data Curve RM 8320 Max. load capacity per zone 50 kg (standard) 25 kg (chill) Ambient temperature in operation 0 to +40 °C Ambient temperature during –30 to +75 °C...
  • Page 19: 24-V Deep Freeze Curve Roller Conveyor (Rm 8320 Df)

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Product identification 24-V Deep Freeze Curve Roller Conveyor (RM 8320 DF) Components 24-V curve roller conveyor RM 8320 RollerDrive (drive roller) Side frame cover Roller Mounting bracket...
  • Page 20: Technical Data

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Product identification Technical data Curve RM 8320 DF Max. load capacity per zone 25 kg Ambient temperature in operation –28 to 0 °C Ambient temperature during transport –30 to +75 °C...
  • Page 21: Roller Pitch Outside, Roller Diameter

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Product identification Roller pitch outside, Clearance 1st pitch outside Roller pitch outside Roller diameter outside roller diameter (BF) (P1) (D1) 49.035 98.07 71.2 54.255 108.51 77.6 59.475 118.95...
  • Page 22: 24-V/48-V Merge Roller Conveyor (Rm 8330)

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Product identification 24-V/48-V Merge Roller Conveyor (RM 8330) Components 24-V/48-V merge roller conveyor RM 8330 End cap (of side frame) Drive belt (roller-to-roller) End cap (of side guide)
  • Page 23: Technical Data

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Product identification Technical data Merge RM 8330 Max. load capacity per zone 50 kg (standard) 25 kg (chill) Ambient temperature in operation 0 to +40 °C Ambient temperature during –30 to +75 °C...
  • Page 24: 24-V Deep Freeze Merge Roller Conveyor (Rm 8330 Df)

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Product identification 24-V Deep Freeze Merge Roller Conveyor (RM 8330 DF) Components 24-V merge roller conveyor RM 8330 End cap (of side frame) Drive belt (roller-to-roller) End cap (of side guide)
  • Page 25: Technical Data

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Product identification Technical data Merge RM 8330 DF Max. load capacity per zone 25 kg Ambient temperature in operation –28 to 0 °C Ambient temperature during transport –30 to +75 °C...
  • Page 26: Nameplate

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Product identification Nameplate Nameplate (with arrow in transport direction) Arrow in transport direction Year of construction Type designation Company address Machine no. Weight in kg Layout item no.
  • Page 27: Zones

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Product identification Zones The modules are divided into zones. Every zone features at least one drive and sufficient space for at least one piece of material. All the rollers of a zone are connected via PolyVee or round belts.
  • Page 28: Determining Permissible Dimensions

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Product identification Determining permissible dimensions Between frames (BF) is the measure between the side frames. Lane width (LW) is the measure between the side guides. With fixed side guides, LW = BF. With flexible side guides, the LW dimension can be changed by –90/+120 mm.
  • Page 29: Material Dimensions Characteristic Curves Rm 8320

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Product identification Material dimensions characteristic curves RM 8320 Lane width (LW) 300 - 1020 mm Width [mm] Version 1.5 (07/2020) en Translation of original operating instructions...
  • Page 30: Transport And Storage

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Transport and storage Transport WARNING Risk of injury during transport 4 Fix the module securely and slip-proof for the transport. 4 Ensure that the lifting device (crane, fork lift, etc.) is rated for the weight of the module.
  • Page 31: Storage

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Transport and storage Storage WARNING Risk of injury due to improper storage 4 Do not stack modules. Do not place any other objects on the module. 4 Check module for stability.
  • Page 32: Installation

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Installation WARNING Risk of injury due to improper assembly 4 Mechanical assembly tasks should be performed only by service personnel. Observe the safety information. 4 Electrical assembly tasks should be performed only by authorized electricians. Observe the safety information.
  • Page 33: To Be Observed During Installation

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Installation To be observed during installation Torque When tightening screws and nuts, always observe the standard tightening torque, unless specifically indicated otherwise. Standard screw lockers should be replaced as needed.
  • Page 34: Installing Supports

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Installation Installing supports Support with two height-adjustable feet Conical spring washers Height-adjustable foot Serrated flange bolts CAUTION Risk of injury when lifting heavy loads 4 During the installation and replacement of conveyor modules or heavy spare parts, work in pairs or use a suitable lifting equipment.
  • Page 35: Connecting The Modules

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Installation Connecting the modules Side frame cover Side frame Screws Spring washer Profile connectors CAUTION Risk of crushing and injuries from cuts 4 When integrating the module into a complete system, consider possible danger spots, particularly infeed locations and interfaces.
  • Page 36 Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Installation The roller top edge is decisive for the alignment of the modules. Suitable tools for the alignment are spirit level or rotation laser. 4 Position the modules to be connected so that the side frames (4) are aligned.
  • Page 37: Installing The Photo Cell And Reflector

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Installation Installing the photo cell and reflector The photo cell and the reflector are each delivered as a finished unit: • The photo cell is in the photo cell holder.
  • Page 38 Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Installation Requirement: The module is out of operation. 4 Separate strap (2) as well as photo cell (4) and/or reflector (1) from the sprue clip. 4 Professionally dispose of the sprue.
  • Page 39: Installing The Side Guide Profiles

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Installation Installing the side guide profiles Side guide profile Rigid universal support Side guide support Flexible universal support Mounting bracket Version 1.5 (07/2020) en Translation of original operating instructions...
  • Page 40 Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Installation NOTICE Damage to PolyVee belts from the material 4 For curve RM 8320 DF, adjust side guide profiles at inside radius towards the center so that the material cannot contact the PolyVee belts.
  • Page 41: Installing The Rigid Universal Support

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Installation Installing the rigid universal support Rigid universal support Screws Side guide bracket Nuts The rigid universal support is installed on the perforated profile of the side frame from the top.
  • Page 42: Installing The Flexible Universal Support

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Installation Installing the flexible universal support Side guide profile Mounting bracket Side frame cover Hexagon head screws Clamping plate Universal support cover Side guide bracket The flexible universal supports can be delivered pre-assembled upon request. In this case,...
  • Page 43 Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Installation Requirement: The module is shut down. 4 Remove the side frame cover (2) from the side frame. 4 Swing up the cover (7) of the universal support.
  • Page 44: Fastening The Side Guide Profile On The Universal Support

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Installation Fastening the side guide profile on the universal support Side guide profile Mounting bracket Side guide bracket Hexagon nut Hammer head bolt Side guide bracket cover...
  • Page 45: Installing Side Frame Cover And End Caps

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Installation Installing side frame cover and end caps End caps Side frame cover 4 Snap side frame cover (2) into the C-profile of the side frame. 4 Push end caps (1) into the C-profile of the side frame.
  • Page 46: Installing The Finger Guard (Polyvee Guard)

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Installation Installing the finger guard (PolyVee guard) Example: Finger guards for roller pitch greater than 60 mm Drive belt (PolyVee) Bottom part of finger guard Top part of finger guard...
  • Page 47 Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Installation For pitches equal to 60 mm, install the finger guard in two steps: 4 First, clip the top part (2) into a pocket hole. 4 Next, push the bottom part (3) onto the top part. This requires access to the conveyor belt from below.
  • Page 48: Installing The Finger Guard (Curve)

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Installation Installing the finger guard (curve) The guard plate protects against injuries as well as damage to the belt. It covers the entire gap between adjacent rollers and in doing so ensures safe transport of conveying goods, even small ones.
  • Page 49: Using The Diverter Connection Kit

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Installation Using the diverter connection kit When using a diverter to guide material out of a conveyor belt within a conveyor system, height differences of up to 12 mm are possible. These differences can be compensated for by using a diverter connection kit.
  • Page 50: Electrical Installation

    4 Check cables and components for damage before installation. 4 The connection values of the module are located on the motor type plate. 4 Observe the information about connecting the RollerDrive in the "Interroll MultiControl" operating instructions. NOTICE...
  • Page 51 Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Installation NOTICE Risk of property damage to the RollerDrive and or to its cables 4 Never apply AC current to the RollerDrive at any time as this will cause irreparable damage to the unit.
  • Page 52: Initial Startup And Operation

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Initial startup and operation Initial startup WARNING Risk of injuries due to incorrect handling 4 Check electrical connections and protective devices. 4 Remove the goods from the module.
  • Page 53: Operation

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Initial startup and operation Operation 4 Check the module for visible damage. In particular, observe belt, guides and supports. Before every operation start 4 Ensure that all safety devices operate flawlessly.
  • Page 54: Cleaning

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Cleaning WARNING Risk of injuries due to incorrect handling 4 Only perform cleaning work on the module after you have switched off the power. Switch off the electrical power supply and ensure that it cannot be started accidentally.
  • Page 55: Maintenance And Repair

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Maintenance and repair Observe the following for maintenance and repair WARNING Risk of crushing and injuries 4 Ensure that the personnel involved in maintenance and repair have secure footing and sufficient room to move.
  • Page 56: Replacing The Carrying Idler In The Straight Line And Merge

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Maintenance and repair Replacing the carrying idler in the straight line and merge Side frame Carrying idler Roller clip Drive belt (PolyVee belt) CAUTION Risk of crushing from rotating parts 4 Before any assembly and maintenance work, the respective devices must be decommissioned and disconnected from the voltage supply.
  • Page 57 Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Maintenance and repair Requirement: The module is out of service. 4 Remove the roller clip (2) using needle-nose pliers. 4 Slightly turn carrying idler (3) horizontally. 4 Remove drive belt (4) from carrying idler.
  • Page 58: Replacing The Carrying Idler In The Curve

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Maintenance and repair Replacing the carrying idler in the curve Roller Fastening screw for roller Side frame cover Drive belt CAUTION Risk of crushing from rotating parts 4 Before any assembly and maintenance work, the respective devices must be decommissioned and disconnected from the voltage supply.
  • Page 59 Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Maintenance and repair Requirement: The module is shut down. 4 Remove side frame cover (2). 4 Unscrew the fastening screws (3) of the roller. 4 Slightly turn roller (1) horizontally.
  • Page 60: Replacing The Rollerdrive (Straight And Merge)

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Maintenance and repair Replacing the RollerDrive (straight and merge) Side frame cover Ribbed nut Roller clip RollerDrive Motor connecting cable Roller Side frame Drive belt (PolyVee belt)
  • Page 61 Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Maintenance and repair Colored rings on the connectors of the RollerDrive EC5000: Colored ring RollerDrive EC5000 version White Analog interface, 24 V DC Gray Bus interface, 24 V DC...
  • Page 62 4 Secure the inner nut against turning using the flat counter wrench (Interroll accessory). 4 Tighten the nut (6) with a torque wrench to a tightening torque of 70 Nm.
  • Page 63: Replacing The Rollerdrive (Curve)

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Maintenance and repair Replacing the RollerDrive (curve) RollerDrive Drive belt Side frame cover Side frame Cable Serrated flange bolt Ribbed nut CAUTION Risk of crushing and electric shock Installation and maintenance tasks on a conveyor system during its operation can lead to crushing and electric shock.
  • Page 64 Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Maintenance and repair NOTICE Destruction of the RollerDrive in case of incorrect connection values Destruction of the motor electronics 4 Do not operate the RollerDrive EC5000 24 V DC with 48 V DC.
  • Page 65 A nut is located on the fastening shaft of the RollerDrive close to the bearing housing. This inner nut has been pre-assembled and secured in the correct position. 4 Secure the inner nut against turning using the flat counter wrench (Interroll accessory). 4 Tighten the nut (4) with a torque wrench to a tightening torque of 70 Nm.
  • Page 66: Replacing The Drive Belt

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Maintenance and repair Replacing the drive belt Roller Drive belt Serrated flange bolts Side frame Side frame cover CAUTION Risk of crushing and electric shock Installation and maintenance tasks on a conveyor system during its operation can lead to crushing and electric shock.
  • Page 67 Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Maintenance and repair Requirement: The module is shut down. 4 Remove side frame cover (3) from both sides. 4 Remove the corresponding rollers (1): 4 Straight: Remove roller, see "Replacing the carrying idler in the straight line and merge", page 56, and remove RollerDrive, see "Replacing the RollerDrive (straight and merge)",...
  • Page 68: Replacing The Roller Clip

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Maintenance and repair Replacing the roller clip Roller clip in the side frame Roller Roller clip The pocket holes for carrier rollers and RollerDrive are closed with clips after the installation: 4 Close the pocket holes over the carrier rollers using roller clips.
  • Page 69: Replacing The Photo Cell

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Maintenance and repair Replacing the photo cell Photo cell with detail view of underside Clip Fastening cam Photo cell The photo cell is replaced together with the photo cell holder: A setscrew in the foot of the photo cell holder is intended for fine adjustment of the photo cell.
  • Page 70: Replacing The Reflector

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Maintenance and repair LED green LED yellow Meaning Photo cell is operational. No signal from reflector. Photo cell is correctly adjusted. Light beam is well reflected. Flashing Photo cell is operational.
  • Page 71: Replacing The Side Guide Profile

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Maintenance and repair Replacing the side guide profile Flexible universal support with detailed view of side guide bracket at side guide profile Side guide profile Hexagon nut...
  • Page 72 Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Maintenance and repair Requirement: The module is shut down. 4 Open the cover of the side guide bracket (6) with a tool (e.g. screwdriver). 4 Loosen the hexagon nut (4) in the side guide bracket (2) to the point where the hammer head bolt can be removed from the side guide profile (1) by slightly turning the bolt.
  • Page 73: Replacing The Side Guide Support

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Maintenance and repair Replacing the side guide support Side guide profile Mounting bracket Side guide bracket Hexagon nut Hammer head bolt Side guide bracket cover Flexible universal support Version 1.5 (07/2020) en...
  • Page 74 Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Maintenance and repair CAUTION Risk of crushing and electric shock Installation and maintenance tasks on a conveyor system during its operation can lead to crushing and electric shock.
  • Page 75: Replacing The Flexible Universal Support

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Maintenance and repair Replacing the flexible universal support Side guide profile Mounting bracket Side frame cover Hexagon nuts Clamping plate Universal support cover Side guide bracket Version 1.5 (07/2020) en...
  • Page 76 Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Maintenance and repair CAUTION Risk of crushing and electric shock Installation and maintenance tasks on a conveyor system during its operation can lead to crushing and electric shock.
  • Page 77: Replacing The Side Frame Cover

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Maintenance and repair Replacing the side frame cover End cap Side frame cover 4 Carefully pry the side frame cover (2) out of the side profile at one end using a tool (e.g., screwdriver).
  • Page 78: Replacing The End Cap

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Maintenance and repair Replacing the end cap End cap Side frame cover 4 Remove end caps (1) from the side frame using a tool (e.g., screwdriver). 4 Push the new end caps into the C-profile of the side frame.
  • Page 79: Replacing The Finger Guard (Polyvee Guard)

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Maintenance and repair Replacing the finger guard (PolyVee guard) Two finger guards for pitches greater than 60 mm Drive belt (round belt) Top part of finger guard Pocket hole for finger guard...
  • Page 80 Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Maintenance and repair Removing the old finger guard: 4 Remove side frame cover. 4 From the outside of the C-profile, push up the snap-in nose of the finger guard so that the finger guard pops out.
  • Page 81: Maintenance Intervals

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Maintenance and repair Maintenance intervals If maintenance is not performed according to schedule, it may lead to damages and failures. If maintenance intervals are not followed, the warranty will be void.
  • Page 82: Troubleshooting

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Troubleshooting In case of a fault DANGER Danger - electrocution 4 Only perform maintenance and repair work after you have switched off the power. 4 Faults on electrical equipment may be removed only by a trained electrician! 4 Immediately power down the module and ensure that it cannot be started accidentally.
  • Page 83 Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Troubleshooting Fault Cause Remedy RollerDrive operation RollerDrive cable damaged • Check cable for damage interrupted and replace RollerDrive if necessary Unusual noise coming from Motor or gear box is damaged •...
  • Page 84: Spare And Wear Parts

    RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Spare and wear parts All spare and wear parts are available from Interroll. Maintenance and repair work may be performed only by qualified personnel. Interroll offers training sessions about required maintenance and repair tasks upon request.
  • Page 85: 24-V/48-V Straight Roller Conveyor (Rm 8310)

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Spare and wear parts 24-V/48-V Straight Roller Conveyor (RM 8310) Spare part designation 13.1 13.2 13.3 RM 8310 Spare parts list S = spare part, W = wear part, T = tool Type: 8310 Item No.
  • Page 86 Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Spare and wear parts Type: 8310 Item No. Designation Material number S/W/T Side guide profile, polymer/aluminum See project data Side guide bracket 63010248 Universal support See project data...
  • Page 87 Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Spare and wear parts Type: 8310 DF Item No. Designation Material number S/W/T Photo cell incl. holder See project data Reflector incl. holder 64000905 Side guide profile, polymer/aluminum...
  • Page 88: 24-V/48-V Curve Roller Conveyor (Rm 8320)

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Spare and wear parts 24-V/48-V Curve Roller Conveyor (RM 8320) Spare part designation RM 8320 Spare parts list S = spare part, W = wear part, T = tool Type: 8320 Item No.
  • Page 89 Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Spare and wear parts Type: 8320 Item No. Designation Comment S/W/T Side frame cover 1015143 Side frame end cap 64000900 Side guide end cap 63010039 Type: 8320 DF Item No.
  • Page 90: 24-V/48-V Merge Roller Conveyor (Rm 8330)

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Spare and wear parts 24-V/48-V Merge Roller Conveyor (RM 8330) Spare part designation 13.1 13.2 RM 8330 Spare parts list S = spare part, W = wear part, T = tool Type: 8330 Item No.
  • Page 91 Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Spare and wear parts Type: 8330 Item No. Designation Material number S/W/T Side frame cover 1015143 Side frame end cap 64000900 Side guide end cap 63010039 13.1...
  • Page 92 Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Spare and wear parts Type: 8330 DF Item No. Designation Material number S/W/T Side guide bracket 63010248 Universal support See project data Side frame cover 1015143 Side frame end cap...
  • Page 93: Decommissioning And Disposal

    Interroll 24-V/48-V Roller Conveyor RM 8310/8310 DF, RM 8320/8320 DF, RM 8330/8330 DF Decommissioning and disposal 4 When disposing the motor oil, observe the disposal documents of the motor manufacturer. 4 The packaging must be recycled to provide environmental relief.
  • Page 96 © copyright For your local contacts please visit Version 1.5 (07/2020) en interroll.com/contact Translation of original operating instructions...

This manual is also suitable for:

Rm 8310 dfRm 8320Rm 8320 dfRm 8330Rm 8330 df

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