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Summary of Contents for Interroll SH 1400
- Page 1 INSPIRED BY EFFICIENCY Installation and Operating Instructions Interroll Transfer module SH 1400 Rated width 410 mm (S), 715 mm (M), 867 mm (L) Version 1.0 (06/2022) en Translation of original operating instructions...
- Page 2 All signs contained in this document (registered trademarks, such as logos and business designations) are the property of Interroll Trommelmotoren GmbH or third parties and may not be used, copied or distributed without prior written consent.
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Page 3: Table Of Contents
Interroll Transfer module SH 1400 Table of contents Introduction..........................Notes about working with the installation and operating instructions........Contents of these installation and operating instructions ............Integrated part of the product ...................... Installation and operating instructions are part of the module .......... - Page 4 Interroll Transfer module SH 1400 Table of contents Installation ..........................18 To be observed during installation ...................... Electrical installation ......................... Torque..............................Grounding............................Orientation............................Connection ............................Anchoring ............................Integration into complete system ....................Connecting the modules......................... Straight module belt conveyor (50) - transfer module ............
- Page 5 Interroll Transfer module SH 1400 Table of contents Declaration of incorporation ....................43 Declaration of incorporation ....................45 Appendix ..........................47 Warranty for Interroll module belt conveyors ................. Restrictions............................Exceptions............................Interroll Service............................Version 1.0 (06/2022) en Translation of original operating instructions...
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Page 6: Introduction
4 Keep the installation and operating instructions close to the module. 4 Pass the installation and operating instructions on to any subsequent operator or occupant. Interroll does not accept any liability for faults or defects due to non-observance of these installation and operating instructions. -
Page 7: Warning Notices In This Document
Interroll Transfer module SH 1400 Introduction Warning notices in this document The warning notices refer to risks which may arise while using the module. They are available in four danger levels identified by the signal word: Signal word Meaning DANGER Identifies a danger with high risk that will result in death or serious injury if it is not avoided. -
Page 8: Safety
Interroll Transfer module SH 1400 Safety State of the art The module has been built to comply with the state of the art. Nevertheless, users may encounter hazards during its use. Disregarding the notices in these installation and operating instructions may lead to life- threatening injuries! 4 Carefully read the installation and operating instructions and follow their content. -
Page 9: Unintended Use
Unintended use Any use beyond the intended use is considered inappropriate or, if required, must be authorized by Interroll Trommelmotoren GmbH. Setup and operation in explosive atmospheres is prohibited. The use in a medical-pharmaceutical area requires the approval from Interroll. -
Page 10: Personal Protective Equipment
Interroll Transfer module SH 1400 Safety Personal protective equipment 4 For all work, such as assembly, maintenance and cleaning tasks, wear personal protective equipment that is suitable and appropriate for the hazard situation. Close-fitting work clothing Protective gloves Safety shoes... -
Page 11: Dangers
Interroll Transfer module SH 1400 Safety Dangers The following list informs you about the various types of danger or damage that may occur while working with the module. 4 Perform any maintenance and repair work on the module only when it is powered down and Safety devices ensure that it cannot be started accidentally. -
Page 12: Interfaces To Other Devices
Interroll Transfer module SH 1400 Safety Interfaces to other devices Hazard locations may occur while integrating the module into a complete system. These are not part of this manual and have to be analyzed during the installation and startup of the complete system. -
Page 13: Product Identification
Interroll Transfer module SH 1400 Product identification Transfer module (SH 1400) The Interroll transfer module is available in the following rated widths (BF): • S: 405 mm • M: 710 mm • L: 862 mm Components Transfer module SH 1400... -
Page 14: Property
The drive is provided by an Interroll RollerDrive EC5000. Together with MultiControl, it is very easy to implement a zero-pressure accumulation conveyor. -
Page 15: Scope Of Supply
Interroll Transfer module SH 1400 Product identification Scope of supply The module is delivered completely assembled. The scope of delivery includes: • Rack, including side frames, connecting braces • Drive (RollerDrive) • Pressure shaft, pawl linkage • Module conveyor Optional: •... -
Page 16: Nameplate
Interroll Transfer module SH 1400 Product identification Nameplate Interroll Trommelmotoren GmbH Center of Excellence Hygienic Solutions Opelstraße 3 TypePlate 41836 Hueckelhoven/Baal (Germany) www.interroll.com Conveyor Type Sales Order No. / Pos. Serial Number Level Build Year Layout Position .No. Weight [kg]... -
Page 17: Transport And Storage
Interroll Transfer module SH 1400 Transport and storage Transport WARNING Risk of injury during transport 4 Fasten the module securely and slip-proof for transport. 4 Ensure that the lifting device (e.g. fork lift) is rated for the weight of the module. -
Page 18: Installation
Interroll Transfer module SH 1400 Installation WARNING Risk of injury due to improper assembly 4 Mechanical assembly tasks should be performed only by service personnel. Observe the safety information. 4 Electrical assembly tasks should be performed only by authorized electricians. Observe the safety information. -
Page 19: Torque
Interroll Transfer module SH 1400 Installation 4 The connection values of the module are listed on the nameplate of the RollerDrive EC5000. It is located on the cable output side of the RollerDrive. In addition, the RollerDrive may feature a label for the documentation. Connect the RollerDrive EC5000 according to its own operating instructions. -
Page 20: Connecting The Modules
Interroll Transfer module SH 1400 Installation Connecting the modules CAUTION Risk of crushing and injuries from cuts 4 When integrating the module into a complete system, consider possible danger spots, particularly infeed locations and interfaces. The profile connectors are also used for grounding between modules. -
Page 21: Straight Module Belt Conveyor (50) - Transfer Module
Interroll Transfer module SH 1400 Installation Straight module belt conveyor (50) - transfer module Transfer module Washer Module belt conveyor contact guard Module belt conveyor Torx screw Connecting tab 4 Position the modules to be connected (1, 5) in such a way that the side profiles are aligned. -
Page 22: Initial Startup And Operation
Interroll Transfer module SH 1400 Initial startup and operation Initial startup WARNING Risk of injuries due to incorrect handling 4 Check electrical connections and protective devices. 4 Remove the goods from the module. 4 Remove unauthorized persons from the danger zone. -
Page 23: Operation
Interroll Transfer module SH 1400 Initial startup and operation Operation 4 Check the module for visible damage. Before every operation start 4 Ensure that all safety devices operate flawlessly. 4 Ensure that only authorized persons are in the operating area of the module. -
Page 24: Cleaning
Interroll Transfer module SH 1400 Cleaning CAUTION Risk of injury due to improper handling or accidental motor starts 4 Maintenance work and cleaning must only be performed by qualified and authorized persons. 4 Perform maintenance work only after switching off the power. Ensure that the conveyor cannot be switched on accidentally. -
Page 25: Preparation For Cleaning By Hand
Interroll Transfer module SH 1400 Cleaning The module is designed specifically for use in the food sector that does not require daily intensive cleaning, such as the area behind packaging equipment where the food is protected by packaging. Should food packaging leak, the conveyor can still be cleaned dry or with soft water. - Page 26 4 Spray off with water (8 bar, 35 °C). 4 After cleaning, check surfaces, grooves and other recesses for residues. 4 Wipe the floor dry. 4 Observe the corresponding certificates at www.interroll.com. Version 1.0 (06/2022) en Translation of original operating instructions...
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Page 27: Resistance
Interroll Transfer module SH 1400 Cleaning Resistance The conveyor platform consists of various parts. Some parts are more resistant to cleaning agents than others. The RollerDrive and plastic modular belts can be cleaned, e.g. with certain cleaning agents. Chemical resistance of the plastic modular belts Polyoxymethylene (POM), polypropylene (PP) and polyamide (PA): •... -
Page 28: Maintenance And Repair
Interroll Transfer module SH 1400 Maintenance and repair Observe the following for maintenance and repair DANGER Danger to life from electrical voltage! 4 Switch off the power supply system, ensure that it cannot be switched on accidentally and check that there is no voltage. -
Page 29: Maintenance Intervals
Interroll Transfer module SH 1400 Maintenance and repair Maintenance intervals If maintenance is not performed according to schedule, it may lead to damages and failures. If maintenance intervals are not followed, the warranty will be void. All bearings of the module feature a life-time lubrication and are maintenance-free within the operating parameters. -
Page 30: Preparatory And Follow-Up Maintenance Work
Interroll Transfer module SH 1400 Maintenance and repair Preparatory and follow-up maintenance work WARNING Risk of injury from crushing and electrocution Installation and maintenance tasks on a conveyor system while it is in operation can cause crushing and electric shock. - Page 31 Interroll Transfer module SH 1400 Maintenance and repair 4 Remove the module from the complete system: Loosen screws (1) from connecting tabs (2) and side frames (3) on the right and left and lift out the module between the connecting tabs and, therefore, out of the complete system.
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Page 32: Replacing The Module Conveyor
Interroll Transfer module SH 1400 Maintenance and repair Replacing the module conveyor Replacing the module conveyor Connecting brace Center segment Module conveyor Drive roller WARNING Risk of injury from crushing and electrocution Installation and maintenance tasks on a conveyor system while it is in operation can cause crushing and electric shock. -
Page 33: Replacing The Rollerdrive
Interroll Transfer module SH 1400 Maintenance and repair Replacing the RollerDrive Removing the drive roller from the side frames Slideway Drive roller (RollerDrive) Nut (slideway) Pressure shaft Inside plate WARNING Risk of injury from crushing and electrocution Installation and maintenance tasks on a conveyor system while it is in operation can cause crushing and electric shock. - Page 34 Interroll Transfer module SH 1400 Maintenance and repair Replacing the drive roller Pressure shaft Screw (at drive roller) Screw (pressure shaft) Drive roller (RollerDrive) Side plate Nut (at cable side of drive roller) 4 Remove pressure shaft (1) by loosening the screws (3) in the side plates (2) on both sides.
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Page 35: Replacing Multicontrol
Interroll Transfer module SH 1400 Maintenance and repair Replacing MultiControl Replacing MultiControl Connecting tab MultiControl WARNING Risk of injury from crushing and electrocution Installation and maintenance tasks on a conveyor system while it is in operation can cause crushing and electric shock. -
Page 36: Replacing The Knife Edge
Interroll Transfer module SH 1400 Maintenance and repair Replacing the knife edge Replacing the knife edge Screw Center segment Knife edge WARNING Risk of injury from crushing and electrocution Installation and maintenance tasks on a conveyor system while it is in operation can cause crushing and electric shock. -
Page 37: Replacing Sliding Bars
Interroll Transfer module SH 1400 Maintenance and repair Replacing sliding bars The eight sliding bars are replaced together. Replacing sliding bars Screw Center segment Sliding bar WARNING Risk of injury from crushing and electrocution Installation and maintenance tasks on a conveyor system while it is in operation can cause crushing and electric shock. -
Page 38: Troubleshooting
Interroll Transfer module SH 1400 Troubleshooting In case of a fault DANGER Danger to life from electrocution 4 Only perform maintenance and repair work after you have switched off power. 4 Faults on electrical equipment may be rectified only by a trained electrician! 4 Immediately power down the module and ensure that it cannot be started accidentally. - Page 39 Interroll Transfer module SH 1400 Troubleshooting Fault Cause Remedy Motor circuit breaker is Gear box defective, bearing of Replace the defective part triggered due to excessive drive roller defective current consumption Short circuit Check electrical connections and replace defective parts...
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Page 40: Spare And Wear Parts
Interroll offers training sessions about required maintenance and repair tasks upon request. The spare parts for the connector sets can be ordered from Interroll upon request. The different connector sets are matched to all available conveyor modules and include static connectors as well as safety-relevant protective devices. -
Page 41: Spare Parts Drawing
Interroll Transfer module SH 1400 Spare and wear parts Spare parts drawing Transfer module SH 1400 Spare parts list S = spare part, W = wear part, T = tool Type: 1400 (S, M, L) Item Designation Material number S/W/T No.:... -
Page 42: Decommissioning And Disposal
Interroll Transfer module SH 1400 Decommissioning and disposal 4 When disposing the motor oil, observe the disposal documents of the motor manufacturer. 4 The packaging must be recycled to provide environmental relief. Environmental protection regulations For all work on and with the module, the legal regulations concerning waste avoidance and proper disposal and recycling must be followed. -
Page 43: Declaration Of Incorporation
EC Machinery Directive: • Interroll transfer module SH 1400 The incomplete machine may only be started up if it has been determined that the complete machine/system into which the incomplete machine is to be installed meets the requirements of this directive. - Page 44 Interroll Transfer module SH 1400 Declaration of incorporation Hueckelhoven/Baal, dated 16 May 2022 Dr. Hauke Tiedemann Managing Director Version 1.0 (06/2022) en Translation of original operating instructions...
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Page 45: Declaration Of Incorporation
Interroll Transfer module SH 1400 Declaration of incorporation UK Supply of Machinery (Safety) Regulations 2008 The manufacturer Interroll Trommelmotoren GmbH Opelstr. 3 D - 41836 Hueckelhoven/Baal Germany represented in the UK by Interroll Limited Unit 1a, Orion Way Kettering, Northants... - Page 46 Authorised for compiling technical documentation: Interroll Trommelmotoren GmbH, Opelstr. 3, Germany - 41836 Hueckelhoven Hueckelhoven, 16th May 2022 Dr. Hauke Tiedemann (Managing Director) Version 1.0 (06/2022) en...
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Page 47: Appendix
• Damages caused by incorrect use or normal wear on materials used • Costs for removal and return shipment of the product to Interroll as part of this warranty • Damage to other systems that are used in conjunction with the product •... - Page 48 © copyright For your local contacts please visit Version 1.0 (06/2022) en interroll.com/contact Translation of original operating instructions...
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