Linde E12 Operating Instructions Manual
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Linde E12 Operating Instructions Manual

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Operating Instructions
Electric Truck
E12, E14, E15, E16, E18,
E20
386 807 1001 EN – 03/2006

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Summary of Contents for Linde E12

  • Page 1 Operating Instructions Electric Truck E12, E14, E15, E16, E18, 386 807 1001 EN – 03/2006...
  • Page 3 Linde - Your Partner With over 100,000 fork lift trucks and ware- ranging from expert advice on all aspects house machines sold annually, Linde is one of of sales and service through, of course, to the world’s leading manufacturers of material appropriate finance options.

  • Page 5: Table Of Contents

    Table of contents Introduction Ihr Stapler ............2 Intended use .
  • Page 6 Linde Forklift Data Management (LFM) ........
  • Page 7 Table of contents Maintenance after first 50 operating hours ........90 Inspection and maintenance as required .
  • Page 8 Table of contents Check secure fastening, condition and function of lift mast, lift mast chains, lift cylinders and end stops ............127 Check the tilt cylinder bearings for wear .
  • Page 9 Table of contents Technical data Type sheet E 12, (battery 24 V / 5PzS / 550L) Edition 09/2005 ....146 Type sheet E 14, (battery 48 V / 4PzS / 440L) Edition 09/2005 ....149 Type sheet E 15, (battery 24 V / 8PzS / 880L) Edition 09/2005 .

  • Page 11: Introduction

    Introduction...

  • Page 12: Ihr Stapler

    Bedienung und führen Sie die Intended use The lift truck is designed for transporting and The user, and not Linde, is responsible for stacking the loads stated in the load capacity any danger arising from applications not diagram. In particular authorised by the manufacturer.

  • Page 13: Symbols Used

    Introduction Technical description Symbols used The precautions WARNING, CAUTION, AT- NOTE TENTION, NOTE and ENVIRONMENTAL Identifies technical information requiring NOTE in this manual are provided to indicate special attention because the connection may special hazards or unusual information requir- not even be obvious to skilled personnel. ing special identification: DANGER ENVIRONMENT NOTE...
  • Page 14 When the accelerator pedal is released, electric braking is effected by the Linde Brake Hydraulic system Control (LBC) system. If wished, this can The hydraulic system consists of an electric...

  • Page 15: Takeover Of Forklift Truck

    • operating manual for forklift truck address. • EC Declaration of Conformity (manufac- turer confirms that industrial truck complies In the event of repairs only use genuine Linde with requirements of EC Machinery Direc- spare parts. This is the only way to guarantee tive.) that your forklift truck remains in the same technical state as at the time of takeover.

  • Page 16: Initial Commissioning

    Introduction Initial commissioning Initial commissioning Operating and steering hydraulics (hy- Check the condition and secure positioning draulic system): Check oil level. of electric cables, cable connectors and connections Battery: Check condition, charge state, level and density of acid Check lifting system and attachments Check braking system Check steering system Check electrical system (lights, windscreen...

  • Page 17: Safety

    Safety...

  • Page 18: Safety Regulations

    When training a fork-lift truck driver who has disconnect the battery and all connections to the electronic control units. already been trained to BGV D 27, the • special features of the Linde fork lift truck (dual-pedal control, central joystick, stop WARNING pedal), Depending on the duration of •...

  • Page 19: In The Case Of Tip-Over

    Safety Handling fluids and lubricants WARNING The fork lift truck working area must be adequately lit. If it is insufficiently lit, floodlights must be installed to ensure that the driver can see properly. In the case of tip-over • Stay buckled up The stability of your truck is ensured if used properly and as intended.

  • Page 20: Experts

    Safety Determination and assessment of hazards from use of industrial trucks Experts Experts are persons with a special training and (DIN and VDE standards, technical rules of experience in servicing and testing industrial members of the EU or EEA agreements) so trucks and familiar with the applicable worker’s that they can give a qualified assessment protection rules, safety regulations, directives...
  • Page 21 Safety Determination and assessment of hazards from use of industrial trucks Check note X = actioned Hazard Action Notes - = not concerned Impaired visibility Deployment planning UVV-BGV D 27 - § 12 through load Contamination of Assessment of diesel TRGS 554 respiratory air exhaust gases...
  • Page 22 Safety Determination and assessment of hazards from use of industrial trucks liability insurance association competent in each case as regards this topic should also be taken into account. Operating Instructions – 386 807 1001 EN – 03/2006...

  • Page 23: Emergency Exit With Attached Rear Window

    Safety Emergency exit with attached rear window Emergency exit with attached rear window NOTE If a vehicle with an attached front and rear window breaks down in a narrow aisle, the driver may possibly be unable to exit the ve- hicle at the side.
  • Page 24 Safety Emergency exit with attached rear window Operating Instructions – 386 807 1001 EN – 03/2006...

  • Page 25: Overview

    Overview...

  • Page 26: Rating Plates

    Overview Rating plates Rating plates NOTE The CE mark confirms compliance with the EC Machinery Directives and compliance with all relevant guidelines applicable to the forklift truck. Factory nameplate Manufacturer CE mark Production No. / Year of manufacture Unladen weight Battery voltage Battery weight min.

  • Page 27: Vehicle Overview

    Overview Vehicle overview Vehicle overview e3861331 Lift mast Counterweight Tilt cylinders Battery with side panel Indicator unit Wheel gear left Driver’s protective roof Fork carriage Toggle switches for additional functions Fork arms Steering wheel Fork arrest Driver’s seat Lift mast chain Housing for fuses and relays with special equipment Operating Instructions –...
  • Page 28 Overview Vehicle overview Version turntable axle e3861346 Version combi-steering axle Operating Instructions – 386 807 1001 EN – 03/2006...

  • Page 29: Operating Elements

    Overview Operating elements Operating elements e3861359 Adjusting knob steering column Operating lever (joystick) for additional hy- Steering wheel draulics (attachments) (special equipment) Signal button horn Armrest driver’s seat Parking brake Accelerator pedal for forwards motion Key switch Stop pedal Emergency cut-off knob Accelerator pedal for reverse motion Operating lever (joystick) for operating Driver’s seat with seat switch...

  • Page 30: Indicator Unit

    Overview Indicator unit Indicator unit Indicator unit Clock (am / pm), speed display (km/h / mph) Lift height reached (green) (special equip- Function key 2 ment) Function key 1 Motor temperature at upper limit (red) Display clock / speed Neutral warning light (red) LCD display Error control system or battery charger Parking brake activated...
  • Page 31 Overview Indicator unit (5)Indicator light error control system or (12)Symbol lift height indicator (special battery charger operation (colour red) equipment) Lights up with malfunctions in the electrical If this function is activated, the lift height is control system or with battery charger oper- shown in the first line of the text display (25) ation.
  • Page 32 Overview Indicator unit (20)LCD display (24)Lift mast position identification (special equipment) (21) Symbol parking brake activated Lights up when permissible tilt angle is ex- The parking brake symbol is switched on as ceeded. soon as the parking brake is activated. (25)Text field error code, lift height, steering (22)Display operating hours position indicator...

  • Page 33: Operation

    Operation...

  • Page 34: Instructions For Running-In

    Operation Checks prior to starting work Instructions for running-in The forklift truck can be run at high speeds wheel fastenings should be tightened cross- straight away. However, in the first 50 operat- wise with a torque of ing hours avoid subjecting either the operating front: 210 Nm hydraulics or the traction drive to high contin-...

  • Page 35: Standard Equipment

    Operation Standard equipment Standard equipment Adjust driver’s seat WARNING An incorrect sitting position may damage the dri- ver’s back in terms of health. The adjustment de- vices for the driver’s seat should not be used during operation. Whenever starting up the vehicle and changing drivers adjust to the individual weight of the driver and check that all setting positions have snapped into place properly.
  • Page 36 Operation Standard equipment Pull out lever (2). Move the lever to adjust the driver’s weight for the suspension. The right driver’s weight has been selected when the arrow is in the middle of the view window (3) . Moving the lever (2) up means a higher weight. Moving the lever (2) down means a lower weight .
  • Page 37 Operation Standard equipment Adjust lumbar support Move the rotary knob (6) to the left or right to adjust the lumbar support as required . NOTE Take note of the symbol label affixed to the rear of the seat back. Switch on seat heater (special equip- ment) Operating switch (7) will switch on the heat- ing of the driver’s seat.

  • Page 38: Adjust Steering Column

    Operation Standard equipment Adjust steering column DANGER Safe driving is not guaranteed with the locking screw open. Only adjust the steering column when the vehicle is stationary. Swivel adjustment Release the locking screw (see arrow) anti- clockwise. Move the steering wheel into the required position.

  • Page 39: Seat Belt

    Operation Standard equipment Seat belt Affix seat belt DANGER There is a risk to life if the driver leaves the vehicle in an uncontrolled manner. For this reason the seat belt must always be worn when operating the vehicle ! The seat belt should only be worn by one person.
  • Page 40 Operation Standard equipment Draw seat belt (3) from retractor on the left without jerking . Position belt over lap, not over stomach. Allow buckle (2) to snap into place in catch lock of belt (4). Check seat belt tension. Belt must fit close to the body. Open seat belt Press red button (5) on catch lock (4).

  • Page 41: Switch On Vehicle

    Operation Standard equipment Switch on vehicle Switch on vehicle The operating lever (joystick or single lever operation) must be in neutral . Sit down on the driver’s seat. Affix the seat belt. Operate the Stop pedal. Pull out the emergency cut-off knob (3). Insert the switch key in the key switch (2) and turn from the zero position to position "I"...
  • Page 42 Operation Standard equipment Switch off vehicle Take your feet off the accelerator pedals (4) and (5) . Turn the switch key (2) anticlockwise into the zero position . Turn the handle of the parking brake (1) clockwise through 90 degrees. The parking brake has been applied.

  • Page 43: Driving (Two-Pedal Operation)

    Rear-view mirrors should not be used for reversing. Reversing is therefore only permitted when looking backwards directly. NOTE With certain Linde forklift trucks (e.g. with special container roof, rotary seat) the free space between the seat and driver’s protective roof is reduced. For this reason such forklift...
  • Page 44 Operation Standard equipment Sit down on the driver’s seat (only then is the seat switch under the driver’s seat acti- vated). Affix the seat belt. Pull the emergency cut-off knob (3). e3861360 Insert the switch key (2) in the key switch and turn clockwise as far as it will go.
  • Page 45 Operation Standard equipment NOTE Pressing down the accelerator pedal hard is to no advantage as the maximum acceleration rate is controlled automatically. Reverse motion Carefully press left accelerator pedal (5). Control light (9) lights up. The forklift truck will reverse back slowly or quickly depending on the position of the accel- erator pedal .

  • Page 46: Driving (Single-Pedal Operation)

    Rear-view mirrors should not be used for reversing. Reversing is therefore only permitted when looking backwards directly. NOTE With certain Linde forklift trucks (e.g. with special container roof, rotary seat) the free space between the seat and driver’s protective roof is reduced. For this reason such forklift...
  • Page 47 Operation Standard equipment Sit down on the driver’s seat (only then is the seat switch under the driver’s seat acti- vated). Affix the seat belt. Pull the emergency cut-off knob (3). e3861369 Insert the switch key (2) in the key switch and turn clockwise as far as it will go.
  • Page 48 Operation Standard equipment Reverse motion Move direction of travel lever (4) backwards. Carefully press accelerator pedal (5). Control light (9) lights up. The forklift truck will reverse back slowly or quickly depending on the position of the accel- erator pedal . Changing direction Release accelerator pedal.

  • Page 49: Steering System

    Operation Standard equipment Steering system Due to the hydrostatic steering system the level of effort required to turn the steering wheel is very low. This is particularly advanta- geous when palletising in narrow aisles. Put forklift truck into service and drive. Turn the steering wheel to the left and right as far as it will go.

  • Page 50: Braking System

    Operation Standard equipment Braking system DANGER Your forklift truck should not be used under any circumstances if the braking system is defective. Should you notice any defects or wear to the bra- king system, please contact your authorised dealer at once. Hydraulic operating brake / Stop pedal The Stop pedal (2) positioned between the accelerator pedals is used for hydraulic oper-...
  • Page 51 Operation Standard equipment NOTE On handover ask for the regenerative braking function to be demonstrated. Parking brake Turn the handle of the parking brake (1) clockwise through 90 degrees. The braking symbol on the indicator unit will light up. The parking brake has been applied. e3861372 Release the parking brake Release the parking brake handle (1) by...
  • Page 52 Operation Standard equipment Electric motor brake (LBC) (special equipment) betätigen Release the accelerator pedal (1) or (3) while in motion. The accelerator pedal automatically returns to the zero position, and the LBC electronics brake the vehicle until it comes to a stop. NOTE If wished, this function can be adjusted via a diagnostic software program so it is more/less...

  • Page 53: Warning Horn

    Operation Standard equipment Warning horn The horn is used as a warning signal, e.g. at blind spots and junctions . Press horn button (see arrow) on steering wheel; horn will sound. e3861363 Operating Instructions – 386 807 1001 EN – 03/2006...

  • Page 54: Lifting System And Attachments (Central Lever Operation)

    Operation Standard equipment Lifting system and attachments (cen- tral lever operation) WARNING With the moving lift mast or any attachment there is a risk of the driver getting caught in between. Therefore never reach or step into the lift mast or the space between the lift mast and the vehicle.
  • Page 55 Operation Standard equipment Tilt lift mast forwards Move operating lever (1) forwards. Tilt lift mast backwards. Pull back operating lever (1) . Lift fork carriage DANGER When lifting the lift mast there is an increased risk of falling and crushing. For this reason it is not permitted to step onto the fork arms when lifted without a protective cage .

  • Page 56: Lifting System And Attachments (Single Lever Operation)

    Operation Standard equipment Take note of the switching symbols with arrows. NOTE For every attachment a plate stating the load capacity of the forklift truck with attachment must be affixed to the battery cover and a sym- bol label for the relevant attachment behind the operating lever.
  • Page 57 Operation Standard equipment Take note of the switching symbols with arrows. The operating lever should always be oper- ated carefully, never jerkily. The excursion of the operating lever determines the lifting, low- ering and tilt speed . After the operating lever is released, it automatically returns to its initial position.
  • Page 58 Operation Standard equipment NOTE Before fitting an attachment the hydraulic system for the additional hydraulics must be depressurised in order to open the union nuts on the fork carriage . Move down the switch lock of the relevant switch. Operate the switch for single additional hy- draulics (couplings on fork carriage right) and the switch for double additional hy- draulics (couplings on fork carriage left) .
  • Page 59 Operation Standard equipment Take note of the switching symbols with arrows. NOTE For every attachment a plate stating the load capacity of the forklift truck with attachment must be affixed above the switch console on the top right in the driver’s protective roof and a symbol label for the relevant attachment behind the operating lever and on the left and right next to the toggle switch (4) .

  • Page 60: Emergency Cut-Off Knob

    Operation Standard equipment Emergency cut-off knob Pull out the emergency cut-off knob (1). The emergency cut-off switch is released, and the forklift truck is ready for use. NOTE The emergency cut-off switch will only be re- leased and the forklift truck become ready for use if the correct procedure is followed .

  • Page 61: Special Equipment

    Operation Special equipment Special equipment Adjust driver’s seat with swivel de- vice CAUTION The driver’s seat must not swivel while the forklift truck is in use. It should therefore be ensured that the swivel de- vice is locked. With the swivel device the driver’s seat offers better visibility to the rear when reversing over long distances.

  • Page 62: Lighting

    Operation Special equipment Lighting NOTE The arrangement of the individual switches on the overhead console may vary depending on the version. Please take note of the symbols for the switches. Switch on interior lighting Press toggle switch (1). Switch on lighting. Move toggle switch (2) to centre position.
  • Page 63 Operation Special equipment Switch on hazard warning lights Press toggle switch (10). Switch on rotating beacon / warning flashing light Press toggle switch (11). 9 10 11 12 e3861338 Switch on flashing lights Move operating lever on steering wheel forwards. The flashing lights flash on the right.
  • Page 64 Operation Special equipment CAUTION Any additional electrical consumers to be retrofit- ted (lights, seat heaters etc.) should be installed using the unoccupied connections of the harness provided for this purpose . Other connections going beyond the scope envisaged are only permitted after consultation with your authorised dealer.

  • Page 65: Windscreen Wipers

    Operation Special equipment Windscreen wipers Switch on front windscreen wiper Move operating lever (13) on steering wheel from centre position downwards. The windscreen wiper at the front is in intermit- tent mode. Switch toggle switch (7) as far as it will go. Move operating lever (13) on steering wheel from centre position downwards.
  • Page 66 Operation Special equipment Move operating lever (13) on steering wheel from centre position upwards . The rear windscreen wiper remains in opera- tion as long as the lever is activated. Switch on roof windscreen wiper Move toggle switch (9) to centre position. Move operating lever (13) on steering wheel from centre position downwards.

  • Page 67: Heating

    Operation Special equipment Heating Switch on heating Rotate switch (3). The blower is switched on and there are three air flow settings. Operating elements • Rotary knob (1) for setting vent positions for windscreen defrosting • Rotary knob (2) for temperature control •...
  • Page 68 Operation Special equipment Switch on seat heater Operating this switch (7) will switch on the heating of the driver’s seat. e3861328 Operating Instructions – 386 807 1001 EN – 03/2006...

  • Page 69: Linde Forklift Data Management (Lfm)

    Operation Special equipment Linde Forklift Data Manage- ment (LFM) The input device (1) for Forklift Data Acquisi- 1 2 3 tion (FDE) is mounted on the right-hand bar of 4 5 6 the driver’s protective roof in front of the con- 7 8 9 sole.
  • Page 70 Operation Special equipment = problem with steering = damage (accident) = user-defined = user-defined = user-defined The state messages can be defined individually by the user. Please contact your fleet manager to find out about definition of these state messages. NOTE If you do not notice one of these states (e.g.
  • Page 71 Operation Special equipment Press any key to start input device. Green LED (2) flashes. Enter personal PIN number (factory setting ) and state code. 0 0 0 0 0 1 2 3 I.e. the following PIN number if vehicle is OK : appears on the display.
  • Page 72 Operation Special equipment NOTE After a delay time (factory setting = 10 sec- onds) the red LED (1) lights up briefly, and the green (2) and red (1) LED then flash for approx. 3 seconds. During this period the ve- hicle can be started at any time.
  • Page 73 Operation Special equipment Turn the rotary button (in place of key switch) clockwise as far as it will go and start the vehicle. NOTE If the vehicle does not start properly the first time, the start procedure can be repeated un- til the rotary button (in place of key switch) is returned to the zero position and the PIN num- ber is no longer stored after expiry of the delay...

  • Page 74: Working Under Load

    Operation Working under load Working under load Before taking up load Before taking up load look at lifting capacity diagram (1) . The max. permissible load is determined by the distance of the centre of gravity of the load from the fork back of the fork arms and the lift height.

  • Page 75: Adjust Fork Arm Distance

    Operation Working under load The same procedure should be followed for other lift heights und centre of gravity dis- tances. The values calculated refer to both fork arms and a uniformly distributed load. Adjust fork arm distance NOTE The centre of gravity of the load should be po- sitioned between the fork arms in the middle.

  • Page 76: Taking Up Load

    Operation Working under load Taking up load DANGER When stepping onto the forks when lifted there is an increased risk of falling and crushing. For this reason it is not permitted to step onto the fork arms when lifted without a protective cage . DANGER Loads should be arranged so that they do not pro- ject beyond the edge of the forklift truck loading...

  • Page 77: Driving Under Load

    Operation Working under load Driving under load NOTE When transporting cargo, the dispatcher must ensure that the goods are safely loaded for transportation and secured if necessary. Please therefore make sure that goods are properly stacked and there is no damage to packagings, pallets etc.

  • Page 78: Setting Down Loads

    Operation Working under load Setting down loads DANGER Never stop and leave the vehicle with the load still raised. Let down the fork carriage until the fork arms touch the ground. Carefully move the forklift truck to the load / storage area.

  • Page 79: Towing Device

    Operation Working under load Towing device NOTE The towing device is used to tow light car- riages on the factory premises. (The appli- cable guidelines of the accident prevention regulations and German association of engi- neers (UVV and VDI 3973) must be observed here.) Turn the towing bolt (1) through 90°...

  • Page 80: Loading / Transport

    Operation Loading / Transport Loading / Transport Dismantling of lift mast This work should only be performed by spe- cialist staff working for your authorised dealer . DANGER The spring elements on the drive axle are pretensi- oned. Before dismantling the tilt cylinders, the lift mast must be tilted back 2°.

  • Page 81: Driving Without Lift Mast

    Operation Loading / Transport Driving without lift mast CAUTION When driving without the lift mast the speed of the forklift truck has to be reduced for safety reasons. For this reason two additional stop screws have to be fitted for speed restriction under the forwards and backwards accelerator pedal (two-pedal ope- ration) or one stop screw under the forwards ac- celerator pedal (single-pedal operation) before...

  • Page 82: Crane Lifting

    Operation Loading / Transport Crane lifting Crane lifting DANGER When using a crane to lift the truck, it must be spe- cially ensured that no-one is in the work area of the crane! Observe loading weight according to factory nameplate. Do not move under overhead loads! Only use round slings and a loading crane with a sufficient load capacity.

  • Page 83: Transportation By Truck Or Low Loading Truck

    Operation Loading / Transport Insert chains (6) (load capacity min. 3000 kg) in crane eyes (1) on counterweight. Insert chains (2) (load capacity min. 3000 kg) in crane eyes (1) on lift mast. NOTE During lifting, the lifting gear should not touch the driver’s protective roof, the cover on the counterweight and any additional equipment attached.

  • Page 84: Leaving Truck

    Operation Leaving truck Leaving truck Before leaving the truck Set down load / lower fork carriage. Tilt mast forwards slightly. The fork arms must touch the ground. Turn the handle of the parking brake (1) clockwise through 90 degrees. The parking brake has been applied. Remove the switch key from the key switch (2).

  • Page 85: Servicing

    Servicing...

  • Page 86: Inspection And Maintenance Overview Programme

    . Servicing should only CAUTION be carried out by qualified staff authorised by Linde. You can agree performance of this The forklift truck must always display the proper work on the basis of a maintenance agreement signs/labels/plates.

  • Page 87: Working On Lift Mast And At Front Of Forklift Truck

    Servicing Inspection and maintenance overview programme Working on lift mast and at front of forklift truck DANGER When working on the lift mast there is the risk of staff becoming trapped and/or accidental sinking of the lift mast. When the lift mast or fork carriage is lifted, no work should be performed on the lift mast and at the front of the forklift truck without the following safety measures! These safety precautions are only suf-...
  • Page 88 Servicing Inspection and maintenance overview programme Join chain over cross traverse of outer mast (1) and under cross traverse of inner mast (2). Lower inner mast to end of chain. Duplex lift mast NOTE The advantage of this equipment version is that full advantage is taken of the special free lift height even in very low rooms (cellars, wag- ons, ships).
  • Page 89 Servicing Inspection and maintenance overview programme Join chain over cross traverse of outer mast (1) and under cross traverse of inner mast (2). Lower lift mast to end of chain. Lower fork carriage as far as it will go. Triplex lift mast FUNCTION: The fork carriage is lifted to the special free lift height via the chain deflection pulley of the centre cylinder.

  • Page 90: Inspection And Maintenance Overview Programme

    Servicing Inspection and maintenance overview programme Inspection and maintenance overview programme Scope of A Initial commissioning maintenance: B Checks prior to starting work C Maintenance after first 50 operating hours D Inspection and maintenance as required E Inspection and maintenance once after first 1000 operating hours F Inspection and maintenance every 500 to 1000 hours or once a year G Inspection and maintenance every 3000 hours or every 2 years H Inspection and maintenance every 6000 hours or every 4 years...
  • Page 91 Servicing Inspection and maintenance overview programme Scope of maintenance Inspection and maintenance C D E Clean contactor carrier with compressed air Check bellows on joystick Adjust potentiometer for drive control pedals Read out error memory and delete, reset maintenance inter- val indicator Check fork arms and arm safety devices Check lifting system and attachments...
  • Page 92 Servicing Inspection and maintenance overview programme Scope of maintenance Inspection and maintenance C D E Check pretension of double hoses with attachment of addi- tional equipment as well as smooth running of hose carriage Affix servicing sticker Test drive, functional check Operating Instructions –...

  • Page 93: Inspection And Maintenance Data

    Driving wheel, rear wheel Torque value 210 Nm Wheels Wheel gear Oil change 250 cm 3 Transmission oil Steering axle Lubricating grease As required Lift mast and chain guide Linde chain spray As required Operating Instructions – 386 807 1001 EN – 03/2006...

  • Page 94: Recommendations For Working Materials

    HVLP ISO VG 46 as per DIN 51524 T.3 . Acid-free lubricating grease (terminal grease). NOTE Chain spray Such hydraulic oils have a high viscosity index Linde chain spray (order No. see SP list). (multigrade oils). ENVIRONMENT NOTE Bio-hydraulic oil Used oil must be kept away from children until Fast biodegradable hydraulic fluid disposed of according to the regulations.

  • Page 95: Checks Prior To Starting Work

    Servicing Checks prior to starting work Checks prior to starting work Check battery charge state Turn the parking brake (1) clockwise through 90 degrees. Pull out the emergency cut-off knob (3). Insert the switch key (2) in the key switch and turn clockwise as far as it will go.

  • Page 96: Check Condition And Function Of Seat Belt

    Servicing Checks prior to starting work Check condition and function of seat belt NOTE For safety reasons the condition and function of the restraint system should be checked regularly (once a month). When used under extreme conditions, this should be carried out once a day before starting up the truck.
  • Page 97 Servicing Checks prior to starting work WARNING Risk of injury in swivel area of driver To avoid injuries, no objects should be stored in the swivel area of driver’s seat . To avoid the risk of ac- cidents, it should be checked whenever starting up the truck whether all setting positions have snapped into place properly .

  • Page 98: Check Braking System

    Servicing Checks prior to starting work Check braking system Check hydraulic operating brake / Stop pedal DANGER A defective braking system presents a major risk to the driver and all other people. Check truck for proper braking whenever starting up. Should faults occur, contact your authorised dealer at once.

  • Page 99: Check Tyres

    Servicing Checks prior to starting work Check tyres Operate parking brake Truck with turntable axle front: 18x7-8 The truck must be secured so that it cannot roll E 12 10 bar away. (16PR) E 14 E 15 rear: 15x4 1/2-8 Place chock under wheel not to be lifted.

  • Page 100: Maintenance After First 50 Operating Hours

    Servicing Maintenance after first 50 operating hours Maintenance after first 50 operating hours Operating and steering hydraulics: Check Grease steering axle and oil joints (door oil level hinges, pedals) Check operating and steering hydraulics for Tighten wheel fastenings leakage Wheel gear oil change Check fastening of steering axle, drive axle, Check wheel gear for leaks wheel gear, counterweight and frame...

  • Page 101: Inspection And Maintenance As Required

    Servicing Inspection and maintenance as required Inspection and maintenance as required Charge battery CAUTION NOTE The storage of discharged batteries over lengthy The following instructions should be observed periods will result in lasting damage. to ensure the safe operation and maintenance Discharged batteries should be recharged at once.

  • Page 102: Connect Battery To External Charger

    Servicing Inspection and maintenance as required Connect battery to external charger CAUTION Chargers with a charging current exceeding 160 A will damage the battery plug irreparably. The charger used to recharge the battery should not exceed a charging current of 160 A. If the charger available exceeds this current, please contact your authorised dealer .

  • Page 103: Battery Replacement

    Servicing Inspection and maintenance as required Battery replacement NOTE With standard trucks the side battery door can only be moved 90 degrees to the right. The battery should be replaced using a crane in conjunction with a C-hook, a suitable bearing load and lifting gear or with a truck.
  • Page 104 Servicing Inspection and maintenance as required Park truck safely. Fully lower fork carriage. Tilt lift mast forwards. The fork arms must touch the ground. Apply the parking brake. Switch off the key switch. Press the emergency cut-off knob. Move the steering wheel (2) to the top posi- tion.
  • Page 105 Servicing Inspection and maintenance as required Insert a screwdriver in opening (1) and lift fastener (2) to open. e3861375 Open side battery door (6), move to right and lock with catch (7). NOTE Battery doors which can be moved through 180°...
  • Page 106 Servicing Inspection and maintenance as required Remove battery plug (8) from battery socket (9). Move out battery socket (9) sideways to- wards board contactor via hinge (10) and secure in position. WARNING The use of impermissible C-hooks may result in major damage and/or possibly even a risk of injury to the driver.

  • Page 107: Clean Turntable Axle

    Servicing Inspection and maintenance as required Clean turntable axle When used indoors in clean dry conditions, it is generally sufficient to perform mainte- nance every 1000 operating hours. If used both indoors and outdoors, cleaning is rec- ommended between 500 and 1000 operating hours, however not later than 12 months.

  • Page 108: Clean Combi-Steer Axle And Grease

    Servicing Inspection and maintenance as required Clean combi-steer axle and grease When used indoors in clean dry conditions, it is generally sufficient to perform maintenance every 1000 operating hours. If used both in- doors and outdoors, cleaning / greasing is recommended between 500 and 1000 operat- ing hours, however not later than 12 months.

  • Page 109: Clean Truck

    Servicing Inspection and maintenance as required Clean truck The need for cleaning depends on use of the truck. If highly aggressive media are involved, e.g. salt water, fertiliser, chemicals, cement etc., thorough cleaning is required after finish- ing the work assignment. Hot steam or cleaning materials with a power- ful degreasing effect should only be used with great caution as this will affect the grease filling...

  • Page 110: Clean Lift Mast Chain And Apply Chain Spray

    The chain should be moved several times during this process. Immediately apply Linde chain spray to chain, also moving chain while doing so. Operating Instructions – 386 807 1001 EN – 03/2006...

  • Page 111: Changing Wheels

    Servicing Inspection and maintenance as required Changing wheels WARNING Take weight of truck into account. Only use jacks with a lifting capacity of min. 3600 CAUTION When using wheels that are not anti-static give consideration to anti-static belt. When changing wheels that are not anti-static the truck must be equipped with an anti-static belt as these wheels are not electroconductive .
  • Page 112 Servicing Inspection and maintenance as required Position jack under right-hand lift mast pro- file and raise truck until right-hand wheel moves freely. Prop up securely placing pieces of timber underneath at the frame. Position jack (2) under left-hand lift mast profile and raise truck until left-hand wheel moves freely.

  • Page 113: Tighten Wheel Fastenings

    Servicing Inspection and maintenance as required Tighten the wheel fastenings crosswise with a torque of 210 Nm. Tighten wheel fastenings The wheel fastenings should be tightened before initial commissioning and whenever wheels are changed or repairs are made. After this tightening should be performed after 100 operating hours at the latest.

  • Page 114: Check Other Bearings And Joints And Oil

    Servicing Inspection and maintenance as required Check other bearings and joints and ENVIRONMENT NOTE Take note of information about working mate- rials. Check and oil the following bearings and fastenings: • driver’s seat guide • windscreen wiper bearings (special equip- ment).

  • Page 115: Check Cooling Elements Of Drive Axle For Soiling, Clean If Necessary

    Servicing Inspection and maintenance as required Check cooling elements of drive axle for soiling, clean if necessary Extend lift mast. Join chain over cross traverse of outer mast (1) and under cross traverse of inner mast (2). Lower inner mast to end of chain. Apply the parking brake.

  • Page 116: Inspection And Maintenance Once After First 1000 Operating Hours

    Servicing Inspection and maintenance every 500 to 1000 operating hours or once a year Inspection and maintenance once after first 1000 operating hours Check operating and steering hydraulics for Check fork arms and arm safety devices leakage Lift mast chain, lift cylinders and end stops: Check drive axle side stops and adjust or Check condition, secure fastening and replace as necessary...
  • Page 117 Servicing Inspection and maintenance every 500 to 1000 operating hours or once a year Check battery door locking for proper func- tioning and adjust if necessary . Please contact your authorised dealer. Operating Instructions – 386 807 1001 EN – 03/2006...

  • Page 118: Tighten Lift Mast Fastening

    Servicing Inspection and maintenance every 500 to 1000 operating hours or once a year Tighten lift mast fastening Lift fork carriage and secure from accidental sinking. E335/095 Check secure positioning of fastening screws (1) (4 per side) of bearing half-sec- tions for lift mast bearing and tighten as necessary.

  • Page 119: Adjust Drive Control Pedal System

    Servicing Inspection and maintenance every 500 to 1000 operating hours or once a year Check function of tension springs (arrow centre). Apply Molykote-G paste to bearing surface of pedal (poss. oil, do not grease under any circumstances). Adjust drive control pedal system CAUTION Observe setting of drive control pedal system (ar- row right).

  • Page 120: Check Main Contactor (Switch-On Contactor)

    Servicing Inspection and maintenance every 500 to 1000 operating hours or once a year Check main contactor (switch-on contactor) The main contactor (switch-on contactor) (2) is located under the right-hand truck console. Remove right-hand console cover (1) Check main contactor (2) for burns and replace if necessary .

  • Page 121: Check Fan On Drive Axle And Cross Fan For Soiling, Clean As Necessary

    Servicing Inspection and maintenance every 500 to 1000 operating hours or once a year Check fan on drive axle and cross fan for soiling, clean as necessary ENVIRONMENT NOTE Take note of information about working mate- rials. Clean drive axle fan Park truck safely Fully lower load fork Switch off key switch...

  • Page 122: Check Function Of Control Unit

    Servicing Inspection and maintenance every 500 to 1000 operating hours or once a year Check function of control unit Specialist knowledge and special tools are required to check the lower / stop and release valve in the control unit. Please contact your authorised dealer. e3861400 Clean and grease the sideshift, check that it is securely fastened...
  • Page 123 Servicing Inspection and maintenance every 500 to 1000 operating hours or once a year Adjust the fork arms so that the 4 grease nipples (1) are accessible . Lubricate the grease nipples (1) for the slide rollers on the fork carriage, until grease emerges from the sides.

  • Page 124: Adjust Lift Mast Chain

    . Apply Linde chain spray to guide surfaces and chain. Operating Instructions – 386 807 1001 EN – 03/2006...

  • Page 125: Check Hose Carrier

    In the case of forklift trucks which are used in the food production sector chain spray should not be used but a low-viscosity oil licensed for use in the food industry . Apply Linde chain spray to guide surfaces and chain. Check hose carrier NOTE...

  • Page 126: Functional Check Of Cross Fan And Drive Axle Fan

    Servicing Inspection and maintenance every 500 to 1000 operating hours or once a year Check that the hexagon-headed screws (1) and (2) are tight. Check that the extension springs (3) are correctly seated. Check the tension of the guide rollers (5) by pressing on lever (4) in the direction of the arrow.

  • Page 127: Wheel Gear Oil Change

    Servicing Inspection and maintenance every 500 to 1000 operating hours or once a year CAUTION Overheating of power sections possible. All fans must be inspected and cleaned under the inspection and maintenance overview programme. All four fans including the cross fan (1) for the motor compartment must be checked for proper functioning.

  • Page 128: Inspection And Maintenance Every 3000 Operating Hours Or Every 2 Years

    Servicing Inspection and maintenance every 3000 operating hours or every 2 years Inspection and maintenance every 3000 operating hours or ev- ery 2 years Operating and steering hydraulics (hydraulic system) Check oil level ENVIRONMENT NOTE Take note of information about working mate- rials.
  • Page 129 Servicing Inspection and maintenance every 3000 operating hours or every 2 years • Standard lift mast with a lift height greater than 5650 mm to 6450 mm. • Triplex lift mast with a lift height greater than 4770 to 6470 mm. If necessary, top up with hydraulic oil to the relevant oil level marking "1 or 2".

  • Page 130: Check Operating And Steering Hydraulics For Leakage

    Servicing Inspection and maintenance every 3000 operating hours or every 2 years Check operating and steering hy- draulics for leakage Remove rubber mat from floor plate. Unscrew 2 screws (1) on side of driver’s seat. Lift up floor plate (2) and attach with loop (4) to adjusting knob (5).

  • Page 131: Check Condition Of Anti-Static Belt

    Servicing Inspection and maintenance every 3000 operating hours or every 2 years Check condition of anti-static belt Check the secure positioning of the anti- static belt on the floor of the frame and ex- amine for wear. Replace the anti-static belt if damaged. NOTE The anti-static belt must always be in contact with the floor.

  • Page 132: Change Pressure Filter

    Servicing Inspection and maintenance every 3000 operating hours or every 2 years Change pressure filter ENVIRONMENT NOTE Take note of information about working ma- terials. Hydraulic oil will escape so place a collection vessel underneath beforehand. Fully lower fork carriage. Press emergency cut-off knob and remove key switch.

  • Page 133: Suction Filter

    Servicing Inspection and maintenance every 3000 operating hours or every 2 years Suction filter ENVIRONMENT NOTE Take note of information about working mate- rials. Fully lower fork carriage. Press emergency cut-off knob and remove key switch from switch latch. Remove rubber mat from floor plate. Remove floor plate.

  • Page 134: Check Fastenings

    Servicing Inspection and maintenance every 3000 operating hours or every 2 years Check fastenings Check counterweight, driver’s pro- tective roof, tilt cylinders, electric mo- tors, frame, wheel gears and steering axle for secure positioning of fastening elements and wear. Tighten loose screwed connections. Replace damaged parts.

  • Page 135: Check The Condition And Secure Positioning Of Electric Cables, Cable Connectors And Connections

    Servicing Inspection and maintenance every 3000 operating hours or every 2 years Check the condition and secure po- sitioning of electric cables, cable connectors and connections NOTE Oxidised connections and brittle cables result in voltage drops , so causing malfunctions. Remove the screws from the floor plate fastening (pedals) and lift up floor plate.

  • Page 136: Check Bellows On Joystick

    Servicing Inspection and maintenance every 3000 operating hours or every 2 years Check bellows on joystick Check bellows for proper positioning and damage, replacing if necessary. Check fork arms and arm safety devices Check fork arms for visible deformation, wear and damage . Check the screws of the arm safety de- vices (2, 3) and arrests of the arms (1) for secure positioning and signs of damage.

  • Page 137: Check Secure Fastening, Condition And Function Of Lift Mast, Lift Mast Chains, Lift Cylinders And End Stops

    Servicing Inspection and maintenance every 3000 operating hours or every 2 years Check secure fastening, condition and function of lift mast, lift mast chains, lift cylinders and end stops Clean lift mast guides and chain. Check chain for condition and wear, espe- cially at deflection pulleys .
  • Page 138 Servicing Inspection and maintenance every 3000 operating hours or every 2 years Undo screw (1) and remove it together with washer (2). Visually check the spring elements for cracks. The rubber must not exhibit any cracks. Check the spring elements for each tilt cylin- der at the front and rear.

  • Page 139: Wheel Gear Oil Change (With Wheels Attached)

    Servicing Inspection and maintenance every 3000 operating hours or every 2 years Wheel gear oil change (with wheels attached) ENVIRONMENT NOTE Take note of information about working mate- rials. Warm up wheel gear. NOTE The oil change can be carried out in different steps.

  • Page 140: Wheel Gear Oil Change (With Wheels Detached)

    Servicing Inspection and maintenance every 3000 operating hours or every 2 years Wheel gear oil change (with wheels detached) ENVIRONMENT NOTE Take note of information about working mate- rials. Warm up wheel gear. Stop the forklift truck so that the checking screw (1) is at the "5 o’clock"...

  • Page 141: Check Wheel Gear For Leaks

    Servicing Inspection and maintenance every 3000 operating hours or every 2 years Check wheel gear for leaks Raise the forklift truck with the jack at the front on the left and/or right. Place pieces of timber underneath. Check the wheel gear for leaks on the right and left depending on the version at the filling / checking screw and drain plug as well as at the housing flange.

  • Page 142: Inspection And Maintenance Every 6000 Operating Hours Or Every 4 Years

    Servicing Inspection and maintenance every 6000 operating hours or every 4 years Inspection and maintenance every 6000 operating hours or ev- ery 4 years Replace hydraulic oil WARNING Adding hydraulic oil with the wrong viscosity may result in brake malfunctions . This may also present a risk of accidents to the driver.

  • Page 143: Standard Lift Mast With A Lift Height Greater

    Servicing Inspection and maintenance every 6000 operating hours or every 4 years dipstick and applies to the following lift mast versions: • Standard lift mast with a lift height up to 5650 mm. • Duplex lift mast with a lift height up to 4140 •...

  • Page 144: Troubleshooting

    Servicing Troubleshooting Troubleshooting Fuses basic equipment Check / replace fuses 1 2 3 4 5 6 7 8 9 NOTE The plug-in fuses are located on the board contactor under the right-hand console cover. To access the plug-in fuses the battery cover has to be opened.

  • Page 145: Fuses For Special Equipment

    (1) and remove the cover. Check relevant fuses and replace if neces- sary. NOTE Only genuine Linde spare fuses with a high voltage rating should be used. Please contact your authorised dealer. e3861308 Operating Instructions – 386 807 1001 EN – 03/2006...
  • Page 146 Servicing Troubleshooting Fuse assignment special equipment 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 e3861300 Working headlight item 1, 2 (5F40) *, 15A Brake light illumination (5F26) 5A, brake Working headlight item 3, 4 (5F41) *, 15A light illumination higher (5F26) 5A, brake Working headlight item cross tra- light illumination higher (Japanese ver-...

  • Page 147: Diagnostic Connector

    Servicing Troubleshooting Diagnostic connector Diagnostic connector The diagnostic connector (1) can be used to input/read out vehicle data with a laptop and appropriate diagnostic software as well as to reset maintenance intervals. Please contact your authorised dealer. e3861351 Operating Instructions – 386 807 1001 EN – 03/2006...

  • Page 148: Fork Carriage Emergency Lowering

    Servicing Troubleshooting Fork carriage emergency lowering Is there is a malfunction e.g. affecting the control valve, the fork carriage can be lowered manually. The control valve block (3), which is located under the floor plate for the pedals on the right-hand side of the truck , is equipped with an emergency lowering screw (1).

  • Page 149: Place Rubber Mat Back On Floor Plate

    Servicing Troubleshooting Move the floor plate (5) up out of the way by unscrewing the 2 fastening screws (4) on the side of the driver’s seat and attach to the adjusting knob (8) of the steering column with the loop (7). NOTE For better access to the valve block it is rec- ommended removing the floor plate entirely.

  • Page 150: Towing Regulations

    Servicing Troubleshooting Towing regulations Towing If the truck has to be towed away, only a towing rod should be used for safety reasons . WARNING Braking no longer takes place. Do not exceed towing speed. NOTE Power-assisted steering does not function once emergency cut-off knob has been pressed.
  • Page 151 Servicing Troubleshooting Press lever (1) on brake valve block onto linkage (2) several times. Pressing it onto the linkage (2) (approx. 20 times) creates pressure that releases the multi-disc brake. Push brake tappet back. A driver must steer the truck while being towed away and operate the brake as re- quired.

  • Page 152: Shutdown Of Forklift Truck

    Servicing Troubleshooting Shutdown of forklift truck Measures prior to shutdown Jack up the vehicle so all wheels are off the ground. If the vehicle is shut down for more than 2 months e.g. for operational reasons, it This will prevent permanent deformation of the should only be left in a well ventilated, clean tyres.
  • Page 153 Servicing Troubleshooting oil, hydraulic oil, coolant and fluids from air metal parts containing copper and alu- conditioners must also be available. minium, tyres, big plastic parts (console, fluid reservoirs), glass. • For the disposal of harmful substances from the old vehicles, the batteries and LPG bot- NOTE tle/tanks must be removed.

  • Page 154: Malfunctions During Operation

    Servicing Troubleshooting Malfunctions during operation CAUTION If one of the following control lights lights up in the indicator unit and the buzzer sounds during opera- tion, a malfunction has occurred. The truck must be switched off immediately and the malfunction dealt with. Each error is indicated by a numerical code or symbols in text field (5).

  • Page 155: Technical Data

    Technical data...

  • Page 156: Type Sheet E 12, (Battery 24 V / 5Pzs / 550L) Edition 09/2005

    Type sheet E 12, (battery 24 V / 5PzS / 550L) Edition 09/2005 Type sheet E 12, (battery 24 V / 5PzS / 550L) Edition 09/2005 1 Identification Manufacturer (abbreviation) Linde Type designation of manufacturer E 12 Drive electric, diesel, petrol, gas, mains electric...
  • Page 157 Technical data Type sheet E 12, (battery 24 V / 5PzS / 550L) Edition 09/2005 4 Tilt lift mast/fork carriage, forward/backward 4.19 Total length l1 [mm] 2601 4.20 Length including fork back l2 [mm] 1701 b1/b2 [mm] 1050 (1090) 4.21 Total width 4.22 Fork dimensions s/e/l [mm] 40 x 80 x 900...
  • Page 158 Technical data Type sheet E 12, (battery 24 V / 5PzS / 550L) Edition 09/2005 8 Miscellaneous Control type Digital control Operating pressure for add-on devices Oil volume for add-on devices l / min dB (A) Noise in forklift driver’s ear Towing hook, kind / type Operating Instructions –...

  • Page 159: Type Sheet E 14, (Battery 48 V / 4Pzs / 440L) Edition 09/2005

    Type sheet E 14, (battery 48 V / 4PzS / 440L) Edition 09/2005 Type sheet E 14, (battery 48 V / 4PzS / 440L) Edition 09/2005 1 Identification Manufacturer (abbreviation) Linde Type designation of manufacturer E 14 Drive electric, diesel, petrol, gas, mains electric...
  • Page 160 Technical data Type sheet E 14, (battery 48 V / 4PzS / 440L) Edition 09/2005 4 Tilt lift mast/fork carriage, forward/reverse 4.19 Total length l1 [mm] 2746 4.20 Length including fork back l2 [mm] 1846 b1/b2 [mm] 1050 (1090) 4.21 Total width 4.22 Fork dimensions s/e/l [mm] 40 x 80 x 900...
  • Page 161 Technical data Type sheet E 14, (battery 48 V / 4PzS / 440L) Edition 09/2005 8 Miscellaneous Control type Digital control Operating pressure for add-on devices Oil volume for add-on devices l / min dB (A) Noise in forklift driver’s ear Towing hook, kind / type Operating Instructions –...

  • Page 162: Type Sheet E 15, (Battery 24 V / 8Pzs / 880L) Edition 09/2005

    Type sheet E 15, (battery 24 V / 8PzS / 880L) Edition 09/2005 Type sheet E 15, (battery 24 V / 8PzS / 880L) Edition 09/2005 1 Identification Manufacturer (abbreviation) Linde Type designation of manufacturer E 15 Drive electric, diesel, petrol, gas, mains electric...
  • Page 163 Technical data Type sheet E 15, (battery 24 V / 8PzS / 880L) Edition 09/2005 4 Tilt lift mast/fork carriage, forward/reverse 4.19 Total length l1 [mm] 2638 4.20 Length including fork back l2 [mm] 1738 b1/b2 [mm] 1050 (1090) 4.21 Total width 4.22 Fork dimensions s/e/l [mm] 40 x 80 x 900...
  • Page 164 Technical data Type sheet E 15, (battery 24 V / 8PzS / 880L) Edition 09/2005 8 Miscellaneous Control type Digital control Operating pressure for add-on devices Oil volume for add-on devices l / min dB (A) Noise in forklift driver’s ear Towing hook, kind / type Operating Instructions –...

  • Page 165: Type Sheet E 16, (Battery 48 V / 4Pzs / 440L) Edition 09/2005

    Type sheet E 16, (battery 48 V / 4PzS / 440L) Edition 09/2005 Type sheet E 16, (battery 48 V / 4PzS / 440L) Edition 09/2005 1 Identification Manufacturer (abbreviation) Linde Type designation of manufacturer E 16 Drive electric, diesel, petrol, gas, mains electric...
  • Page 166 Technical data Type sheet E 16, (battery 48 V / 4PzS / 440L) Edition 09/2005 4 Tilt lift mast/fork carriage, forward/reverse 4.19 Total length l1 [mm] 2746 4.20 Length including fork back l2 [mm] 1846 b1/b2 [mm] 1050 (1090) 4.21 Total width 4.22 Fork dimensions s/e/l [mm] 40 x 80 x 900...
  • Page 167 Technical data Type sheet E 16, (battery 48 V / 4PzS / 440L) Edition 09/2005 8 Miscellaneous Control type Digital control Operating pressure for add-on devices Oil volume for add-on devices l / min dB (A) Noise in forklift driver’s ear Towing hook, kind / type Operating Instructions –...

  • Page 168: Type Sheet E 16, (Battery 48 V / 4Pzs / 440L) Edition 09/2005

    Type sheet E 16, (battery 48 V / 4PzS / 440L) Edition 09/2005 Type sheet E 16, (battery 48 V / 4PzS / 440L) Edition 09/2005 1 Identification Manufacturer (abbreviation) Linde Type designation of manufacturer E 16 Drive electric, diesel, petrol, gas, mains electric...
  • Page 169 Technical data Type sheet E 16, (battery 48 V / 4PzS / 440L) Edition 09/2005 4 Tilt lift mast/fork carriage, forward/reverse 4.19 Total length l1 [mm] 2746 4.20 Length including fork back l2 [mm] 1846 b1/b2 [mm] 1050 (1090) 4.21 Total width 4.22 Fork dimensions s/e/l [mm] 40 x 80 x 900...
  • Page 170 Technical data Type sheet E 16, (battery 48 V / 4PzS / 440L) Edition 09/2005 8 Miscellaneous Control type Digital control Operating pressure for add-on devices Oil volume for add-on devices l / min dB (A) Noise in forklift driver’s ear Towing hook, kind / type Operating Instructions –...

  • Page 171: Type Sheet E 16, (Battery 48 V / 5Pzs / 550L) Edition 09/2005

    Type sheet E 16, (battery 48 V / 5PzS / 550L) Edition 09/2005 Type sheet E 16, (battery 48 V / 5PzS / 550L) Edition 09/2005 1 Identification Manufacturer (abbreviation) Linde Type designation of manufacturer E 16 P Drive electric, diesel, petrol, gas, mains electric...
  • Page 172 Technical data Type sheet E 16, (battery 48 V / 5PzS / 550L) Edition 09/2005 4 Tilt lift mast/fork carriage, forward/reverse 4.19 Total length l1 [mm] 2929 4.20 Length including fork back l2 [mm] 2029 b1/b2 [mm] 1050 (1090) 4.21 Total width 4.22 Fork dimensions s/e/l [mm] 40 x 80 x 900...
  • Page 173 Technical data Type sheet E 16, (battery 48 V / 5PzS / 550L) Edition 09/2005 8 Miscellaneous Control type Digital control Operating pressure for add-on devices Oil volume for add-on devices l / min dB (A) Noise in forklift driver’s ear Towing hook, kind / type Operating Instructions –...

  • Page 174: Type Sheet E 16, (Battery 48 V / 5Pzs / 700L) Edition 09/2005

    Type sheet E 16, (battery 48 V / 5PzS / 700L) Edition 09/2005 Type sheet E 16, (battery 48 V / 5PzS / 700L) Edition 09/2005 1 Identification Manufacturer (abbreviation) Linde Type designation of manufacturer E 16 Drive electric, diesel, petrol, gas, mains electric...
  • Page 175 Technical data Type sheet E 16, (battery 48 V / 5PzS / 700L) Edition 09/2005 4 Tilt lift mast/fork carriage, forward/reverse 4.19 Total length l1 [mm] 2906 4.20 Length including fork back l2 [mm] 2006 b1/b2 [mm] 1135 (1165) 4.21 Total width 4.22 Fork dimensions s/e/l [mm] 40 x 80 x 900...
  • Page 176 Technical data Type sheet E 16, (battery 48 V / 5PzS / 700L) Edition 09/2005 8 Miscellaneous Control type Digital control Operating pressure for add-on devices Oil volume for add-on devices l / min dB (A) Noise in forklift driver’s ear Towing hook, kind / type Operating Instructions –...

  • Page 177: Type Sheet E 16, (Battery 48 V / 5Pzs / 700L) Edition 09/2005

    Type sheet E 16, (battery 48 V / 5PzS / 700L) Edition 09/2005 Type sheet E 16, (battery 48 V / 5PzS / 700L) Edition 09/2005 1 Identification Manufacturer (abbreviation) Linde Type designation of manufacturer E 16 P Drive electric, diesel, petrol, gas, mains electric...
  • Page 178 Technical data Type sheet E 16, (battery 48 V / 5PzS / 700L) Edition 09/2005 4 Tilt lift mast/fork carriage, forward/reverse 4.19 Total length l1 [mm] 2978 4.20 Length including fork back l2 [mm] 2078 b1/b2 [mm] 1135 (1165) 4.21 Total width 4.22 Fork dimensions s/e/l [mm] 40 x 80 x 900...
  • Page 179 Technical data Type sheet E 16, (battery 48 V / 5PzS / 700L) Edition 09/2005 8 Miscellaneous Control type Digital control Operating pressure for add-on devices Oil volume for add-on devices l / min dB (A) Noise in forklift driver’s ear Towing hook, kind / type Operating Instructions –...

  • Page 180: Type Sheet E 16, (Battery 48 V / 6Pzs / 660L) Edition 09/2005

    Type sheet E 16, (battery 48 V / 6PzS / 660L) Edition 09/2005 Type sheet E 16, (battery 48 V / 6PzS / 660L) Edition 09/2005 1 Identification Manufacturer (abbreviation) Linde Type designation of manufacturer E 16 Drive electric, diesel, petrol, gas, mains electric...
  • Page 181 Technical data Type sheet E 16, (battery 48 V / 6PzS / 660L) Edition 09/2005 4 Tilt lift mast/fork carriage, forward/reverse 4.19 Total length l1 [mm] 2961 4.20 Length including fork back l2 [mm] 2061 b1/b2 [mm] 1050 (1090) 4.21 Total width 4.22 Fork dimensions s/e/l [mm] 40 x 80 x 900...
  • Page 182 Technical data Type sheet E 16, (battery 48 V / 6PzS / 660L) Edition 09/2005 8 Miscellaneous Control type Digital control Operating pressure for add-on devices Oil volume for add-on devices l / min dB (A) Noise in forklift driver’s ear Towing hook, kind / type Operating Instructions –...

  • Page 183: Type Sheet E 18, (Battery 48 V / 5Pzs / 550L) Edition 09/2005

    Type sheet E 18, (battery 48 V / 5PzS / 550L) Edition 09/2005 Type sheet E 18, (battery 48 V / 5PzS / 550L) Edition 09/2005 1 Identification Manufacturer (abbreviation) Linde Type designation of manufacturer E 18 Drive electric, diesel, petrol, gas, mains electric...
  • Page 184 Technical data Type sheet E 18, (battery 48 V / 5PzS / 550L) Edition 09/2005 4 Tilt lift mast/fork carriage, forward/reverse 4.19 Total length l1 [mm] 2859 4.20 Length including fork back l2 [mm] 1959 b1/b2 [mm] 1135 (1165) 4.21 Total width 4.22 Fork dimensions s/e/l [mm] 45 x 100 x 900...
  • Page 185 Technical data Type sheet E 18, (battery 48 V / 5PzS / 550L) Edition 09/2005 8 Miscellaneous Control type Digital control Operating pressure for add-on devices Oil volume for add-on devices l / min dB (A) Noise in forklift driver’s ear Towing hook, kind / type Operating Instructions –...

  • Page 186: Type Sheet E 18, (Battery 48 V / 6Pzs / 660L) Edition 09/2005

    Type sheet E 18, (battery 48 V / 6PzS / 660L) Edition 09/2005 Type sheet E 18, (battery 48 V / 6PzS / 660L) Edition 09/2005 1 Identification Manufacturer (abbreviation) Linde Type designation of manufacturer E 18 Drive electric, diesel, petrol, gas, mains electric...
  • Page 187 Technical data Type sheet E 18, (battery 48 V / 6PzS / 660L) Edition 09/2005 4 Tilt lift mast/fork carriage, forward/reverse 4.19 Total length l1 [mm] 2968 4.20 Length including fork back l2 [mm] 2068 b1/b2 [mm] 1135 (1165) 4.21 Total width 4.22 Fork dimensions s/e/l [mm] 45 x 100 x 900...
  • Page 188 Technical data Type sheet E 18, (battery 48 V / 6PzS / 660L) Edition 09/2005 8 Miscellaneous Control type Digital control Operating pressure for add-on devices Oil volume for add-on devices l / min dB (A) Noise in forklift driver’s ear Towing hook, kind / type DIN 15170 Operating Instructions –...

  • Page 189: Type Sheet E 18, (Battery 48 V / 6Pzs / 700L) Edition 09/2005

    Type sheet E 18, (battery 48 V / 6PzS / 700L) Edition 09/2005 Type sheet E 18, (battery 48 V / 6PzS / 700L) Edition 09/2005 1 Identification Manufacturer (abbreviation) Linde Type designation of manufacturer E 18 P Drive electric, diesel, petrol, gas, mains electric...
  • Page 190 Technical data Type sheet E 18, (battery 48 V / 6PzS / 700L) Edition 09/2005 4 Tilt lift mast/fork carriage, forward/reverse 4.19 Total length l1 [mm] 2983 4.20 Length including fork back l2 [mm] 2083 b1/b2 [mm] 1135 (1165) 4.21 Total width 4.22 Fork dimensions s/e/l [mm] 45 x 100 x 900...
  • Page 191 Technical data Type sheet E 18, (battery 48 V / 6PzS / 700L) Edition 09/2005 8 Miscellaneous Control type Digital control Operating pressure for add-on devices Oil volume for add-on devices l / min dB (A) Noise in forklift driver’s ear Towing hook, kind / type Operating Instructions –...

  • Page 192: Type Sheet E 20, (Battery 48 V / 5Pzs / 700L) Edition 09/2005

    Type sheet E 20, (battery 48 V / 5PzS / 700L) Edition 09/2005 Type sheet E 20, (battery 48 V / 5PzS / 700L) Edition 09/2005 1 Identification Manufacturer (abbreviation) Linde Type designation of manufacturer E 20 P Drive electric, diesel, petrol, gas, mains electric...
  • Page 193 Technical data Type sheet E 20, (battery 48 V / 5PzS / 700L) Edition 09/2005 4 Tilt lift mast/fork carriage, forward/reverse 4.19 Total length l1 [mm] 2987 4.20 Length including fork back l2 [mm] 2087 b1/b2 [mm] 1135 (1165) 4.21 Total width 4.22 Fork dimensions s/e/l [mm] 45 x 100 x 900...
  • Page 194 Technical data Type sheet E 20, (battery 48 V / 5PzS / 700L) Edition 09/2005 8 Miscellaneous Control type Digital control Operating pressure for add-on devices Oil volume for add-on devices l / min dB (A) Noise in forklift driver’s ear Towing hook, kind / type Operating Instructions –...

  • Page 195: Type Sheet E 20, (Battery 48 V / 6Pzs / 660L) Edition 09/2005

    Type sheet E 20, (battery 48 V / 6PzS / 660L) Edition 09/2005 Type sheet E 20, (battery 48 V / 6PzS / 660L) Edition 09/2005 1 Identification Manufacturer (abbreviation) Linde Type designation of manufacturer E 20 P Drive electric, diesel, petrol, gas, mains electric...
  • Page 196 Technical data Type sheet E 20, (battery 48 V / 6PzS / 660L) Edition 09/2005 4 Tilt lift mast/fork carriage, forward/reverse 4.19 Total length l1 [mm] 3045 4.20 Length including fork back l2 [mm] 2145 b1/b2 [mm] 1135 (1165) 4.21 Total width 4.22 Fork dimensions s/e/l [mm] 45 x 100 x 900...
  • Page 197 Technical data Type sheet E 20, (battery 48 V / 6PzS / 660L) Edition 09/2005 8 Miscellaneous Control type Digital control Operating pressure for add-on devices Oil volume for add-on devices l / min dB (A) Noise in forklift driver’s ear Towing hook, kind / type Operating Instructions –...

  • Page 198: Type Sheet E 20, (Battery 48 V / 6Pzs / 840L) Edition 09/2005

    Type sheet E 20, (battery 48 V / 6PzS / 840L) Edition 09/2005 Type sheet E 20, (battery 48 V / 6PzS / 840L) Edition 09/2005 1 Identification Manufacturer (abbreviation) Linde Type designation of manufacturer E 20 P Drive electric, diesel, petrol, gas, mains electric...
  • Page 199 Technical data Type sheet E 20, (battery 48 V / 6PzS / 840L) Edition 09/2005 4 Tilt lift mast/fork carriage, forward/reverse 4.19 Total length l1 [mm] 3095 4.20 Length including fork back l2 [mm] 2195 b1/b2 [mm] 1135 (1165) 4.21 Total width 4.22 Fork dimensions s/e/l [mm] 45 x 100 x 900...
  • Page 200 Technical data 8 Miscellaneous Control type Digital control Operating pressure for add-on devices Oil volume for add-on devices l / min dB (A) Noise in forklift driver’s ear Towing hook, kind / type Operating Instructions – 386 807 1001 EN – 03/2006...
  • Page 201 Index Check cooling elements of drive axle for soiling, clean if necessary . . . 105 Adjust armrest driver’s seat ..27 Check electric motor brake (LBC) ..88 Adjust driver’s seat .
  • Page 202 Index Crane lifting with crane eyes ..72 Functional check of cross fan and drive axle fan ....116 Fuses basic equipment .
  • Page 203 Operation ......4 Linde Forklift Data Management LFM . . . 59 Operation of industrial trucks in plant lock (am/pm), speed display (km/h/mph) .
  • Page 204 Index Secure lift mast from tilting back ..77 Tighten wheel fastenings ... 103 Setting down loads ....68 Tilt lift mast backwards Shutdown of forklift truck .
  • Page 205 Index Type sheet E 20, (battery 48 V / 6PzS / Wheel gear oil change (with wheels 840L) Edition 09/2005 ..188 attached ) ....129 Tyres made of solid material .
  • Page 208 Linde AG Geschäftsbereich Linde Material Handling Linde AG Linde Material Handling Division 386 807 1001 EN – 03/2006...

  • Page 209: Annex

    Operating Instructions Electric Truck E12, E14, E15, E16, E18, Annex 386 807 1001 EN – 03/2006...

  • Page 211: Circuit Diagrams

    Circuit diagrams...

  • Page 212: Wiring Diagram Basic Equipment

    Circuit diagrams Wiring diagram basic equipment page 1 Wiring diagram basic equipment page 1 Operating Instructions – 386 807 1001 EN – 03/2006...
  • Page 213 Circuit diagrams Wiring diagram basic equipment page 1 Charging circuit Main fuse pump motor 300 A Charging / discharging resistor Connector plug 1B2, 4-pole Combi-control Fuse 5 A discharging circuit Charging / discharging resistor 1X14 Connector plug for 1A1, 29-pole Output module drive control Battery Emergency cut-off switch...

  • Page 214: Wiring Diagram Basic Equipment

    Circuit diagrams Wiring diagram basic equipment page 2 Wiring diagram basic equipment page 2 Operating Instructions – 386 807 1001 EN – 03/2006...
  • Page 215 Circuit diagrams Wiring diagram basic equipment page 2 Control current fuse 15 A Indicator unit Voltage transformer 48 V / 13 V Connector plug 6P1, 10-pole Fuse discharge indicator 10 A Current sensor Connector plug voltage transformer 48 V / Connector plug 9B1, 6-pole Fuse voltage transformer secondary 5 A 13 V, 6-pole...

  • Page 216: Wiring Diagram Basic Equipment

    Circuit diagrams Wiring diagram basic equipment page 3 Wiring diagram basic equipment page 3 Operating Instructions – 386 807 1001 EN – 03/2006...
  • Page 217 Circuit diagrams Wiring diagram basic equipment page 3 Combi-control Temperature sensor axle Connector plug 3B2, 4-pole Valve addition 1B Steering column sensor Connection contactor coil K1, 2-pole 9X15 Connector plug special equipment, 18-pole Valve addition 1A Contactor coil main contactor Connector plug A2, 121-pole Valve lower Valve addition 2B...

  • Page 218: Wiring Diagram Basic Equipment

    Circuit diagrams Wiring diagram basic equipment page 4 Wiring diagram basic equipment page 4 Operating Instructions – 386 807 1001 EN – 03/2006...
  • Page 219 Circuit diagrams Wiring diagram basic equipment page 4 Charging circuit Accumulator pressure sensor 2 Connector plug charging / discharging Connector plug 3B4, 3-pole Combi-control Current sensor circuit, 6-pole Connector plug 1S13, 6-pole Drive control pedals Contactor coil 1X10 Connector plug 1A4, 4-pole 9X11 Connector plug 9M1, 3-pole Joystick basic functions...

  • Page 220: Hydraulic Circuit Diagram

    Circuit diagrams Hydraulic circuit diagram Hydraulic circuit diagram Operating Instructions – 386 807 1001 EN – 03/2006...
  • Page 221 0.35±0.15 bar Lift cylinder standard lift mast Pressure relief valve Servostat G Linde Truck Control Connection ZH 2 with standard lift mast 3/3-way valve Maximum level valve (DBV1) (with BR 340 = Central lever additional hydraulics 1+2 Connection ZH 1 with standard lift mast...
  • Page 222 Linde AG Geschäftsbereich Linde Material Handling Linde AG Linde Material Handling Division 386 807 1001 EN – 03/2006...

This manual is also suitable for:

E14E15E16E18E20

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