Related Manuals for Linde E18S
Summarization of Contents
Preface
Linde – Your Partner
Company overview, product strengths, and North American sales contact information.
Parts and Service Information
Information on obtaining genuine Linde parts and factory-trained service personnel.
Proposition 65 Warning
California warning regarding chemicals that may cause cancer or birth defects.
Copyright and Proprietary Rights
Information regarding reproduction, translation, or transmission of the manual.
Introduction to Operation and Safety
Scope of Manual
Defines the manual's coverage for operating and maintenance instructions.
Equipment Owner Obligations
Details owner's responsibilities regarding regulations and operator training.
Operator Responsibilities
Outlines operator duties for safe truck operation and reporting.
Proper Use Guidelines
Describes intended applications and limitations of the forklift truck.
Understanding Hazard Messages
Explains warning symbols and messages used in the manual for safety.
Safety Precautions and Procedures
Before Operation Checks
Pre-operation checks, work area safety, and general precautions.
Operator Daily Checklist
Procedure for daily inspection of the forklift truck components.
Safe Operating Position
Defines the correct operator position for safe truck operation.
Pedestrian Safety
Safety precautions when operating near pedestrians.
Safe Travel Practices
Guidelines for safe truck travel in various conditions.
Lifting and Lowering Loads Safely
Safe procedures for lifting and lowering loads.
Operation on Inclines, Ramps, Docks, Elevators
Safety precautions for operating on inclines, ramps, docks, and elevators.
Avoiding Falls and Tip-overs
Procedures and warnings to prevent tip-overs and falls.
Handling Suspended Loads
Safety guidelines for handling suspended loads to prevent swinging.
Proper Parking Procedures
Steps for safely parking and shutting down the truck.
Battery Safety Precautions
Warnings and precautions for handling batteries and acid.
Safety During Maintenance
Requirements for personnel performing maintenance or repair work.
Hazardous Substances (Oils)
Safety information for handling oils and hydraulic fluids.
Pressurized Hydraulic Oil Warnings
Warnings and precautions for pressurized hydraulic oil.
Battery Acid Safety
Warnings and precautions for handling battery acid.
Operator Warning Decals
Explains the purpose and meaning of various warning decals on the truck.
Data Plate Information
Importance of understanding the truck's data plate for capacity.
Voltage Decal
Indicates the correct battery voltage for the truck's electrical system.
General Operator Warning Decals
General safety points from operator warning decals.
Trained Operator Warning Decal
Emphasizes the need for trained and authorized operators.
Test or Service Warning Decal
Safety information for personnel performing tests or service.
Warning: Never Stand or Walk Under Forks
Warns personnel not to stand or walk on, or under, the forks.
Warning: Do Not Lift Personnel
Prohibits lifting personnel using the truck forks.
Warning: Crushed Fingers
Advises keeping hands clear of moving parts.
Warning: No Step
Warns against stepping or standing on unsafe areas.
Back Up Alarm Warning
Informs about the back-up alarm and maintaining a clear view.
Overview of Forklift Truck
Technical Description
Provides a detailed technical overview of the forklift truck.
Drive Axle and Motors
Details the drive axle and AC asynchronous drive motors.
Hydraulic System Description
Explains the hydraulic system's components and operation.
Steering System Description
Describes the rear-wheel hydraulic steering system.
Brake System Description
Details the electromagnetic parking brake and regenerative braking.
Mast Types
Describes the four available mast styles.
Electrical System Overview
Overview of the 36-volt electrical system and CAN bus.
Truck Components Diagram
Labeled diagram identifying major truck parts.
Display Unit Overview
Explains the display unit's layout, symbols, and functions.
Controls Diagram
Labeled diagram of the truck's control interfaces.
Control Descriptions
Lists and describes various truck controls and their functions.
Decal and Data Plate Location Diagram
Shows the placement of warning decals and the data plate.
Decal Identification
Lists and identifies various warning and information decals.
Data Plate Details
Explains each section of the truck's data plate.
Definition of Directions
Explains forward, reverse, left, and right directions from the operator's view.
Chassis Options
Lists available chassis options for the truck.
Operation of the Forklift Truck
Unloading and Preparing a New Truck
Steps for preparing a new truck before initial use.
Initial Truck Preparation and Break-in
Details initial checks and break-in period for new trucks.
Steering Wheel Height Adjustment
Procedure for adjusting the steering wheel height.
Armrest Adjustment
How to adjust the armrest for operator comfort.
Operating the Display Unit
Navigating and using the truck's display unit.
Display Unit Status Window
Details the default Status Window and its data sets.
Display Unit Speed Window
Explains the Speed Window for truck speed and steering angle.
Display Unit Settings Window
Describes accessing and configuring settings via the Settings Window.
Display Unit Faults Window
How to view and interpret fault codes on the display.
Turning the Truck On and Off
Procedure for switching the truck's electrical system on and off.
Driving the Truck
General safety and procedure for driving the truck.
Forward Motion Control
How to operate the multifunction handle for forward movement.
Reverse Motion Control
How to operate the multifunction handle for reverse movement.
Changing Direction of Travel
Procedure for changing the truck's direction of travel.
Braking System Overview
Explains electric braking and parking brake functions.
Electric Braking Modes
Details the two modes of electric braking.
Brake Pedal Operation
How to use the brake pedal for slowing the truck.
Operator Presence Pedal Function
Explains the role of the operator presence pedal.
Parking Brake Engagement
How the automatic parking brake engages.
Steering System Operation
How to steer the truck using the steering wheel.
Reverse Steering Option
Details the optional reverse steering system.
Horn Function
Use of the horn as a warning signal.
Emergency Stop Switch Operation
How to use the emergency stop button to halt the truck.
Fork Position Adjustment
Procedure for adjusting fork position using latch pins.
Hydraulic Controls Overview
Safety and notes regarding hydraulic functions.
Mast Operation (Raising/Lowering)
How to raise and lower the mast using the multifunction handle.
Tilt and 3rd Function Control
How to control mast tilt and third function attachments.
Sideshift/3rd Function Operation
How to operate sideshift or other third function attachments.
4th Function Operation
How to operate optional fourth function attachments.
Lights and Back-Up Alarm
Details standard and optional lighting and the back-up alarm.
Toggle Switches for Lights
Operation of toggle switches for controlling lights.
Fan (Optional Equipment)
How to operate the optional operator fan.
Tilt Memory (Optional Equipment)
Functionality and activation of tilt memory.
Operating with Tilt Memory
How to use the tilt memory feature.
Changing the Battery
Step-by-step procedure for safely changing the truck battery.
Battery Installation and Retention
Ensures proper installation and securing of new batteries.
Connecting Battery to External Charger
Procedure for connecting the truck battery to an external charger.
Manual Lowering of Fork Carriage
Procedure to manually lower fork carriage in case of malfunction.
Towing the Truck
Steps for towing the forklift safely.
Brake Release (Non-functional Electrical System)
How to release brakes if the electrical system is non-functional.
Securing Truck for Transport
Procedures for securing the truck for transport.
Transport Securing Checks
Final checks to ensure secure attachment for transport.
Hoisting the Truck
Instructions for attaching lifting equipment for hoisting.
Long Term Storage Preparation
Measures to take before storing the truck for extended periods.
Maintenance Procedures
Personnel Qualifications for Maintenance
Requirements for personnel performing maintenance or repair work.
Cleaning the Truck
General procedures and precautions for cleaning the forklift.
Cleaning the Lift Chains
Procedure for cleaning the lift chains.
Operator Inspection and Maintenance Overview
Importance of daily inspections and technician responsibilities.
Daily Inspection Overview
Introduction to daily inspection tasks.
Daily Inspection Checklist
Checklist for performing daily visual and operational inspections.
Fluid Leakage Check
Inspecting for signs of fluid leaks on the truck.
Overhead Guard Inspection
Checking the overhead guard for damage or looseness.
Hydraulic Cylinders Inspection
Inspecting hydraulic cylinders for damage or leaks.
Lift Chains Inspection
Checking lift chains for wear, damage, and corrosion.
Fork Carriage Inspection
Inspecting the fork carriage, load backrest, and latch pins.
Battery Retention Check
Ensuring battery retention devices are secure and undamaged.
Battery Connector Inspection
Inspecting the battery connector and cables for damage.
Hydraulic Oil Level Check
Procedure for checking and topping up hydraulic oil level.
Wheels and Tires Inspection
Checking tires for wear, damage, and wheel mounting hardware.
Steering Axle Inspection
Checking the steering axle for debris and lubricant leakage.
Decal Condition Check
Inspecting all decals and the data plate for condition and legibility.
Multifunction Handle Bellows Check
Inspecting bellows on the multifunction handle for condition.
Anti-Static Strap Check (Optional)
Inspecting the anti-static strap for wear and contact with the surface.
Operational Checks
Performing operational checks before returning the truck to service.
Hydraulic Function Operation Checks
Checking hydraulic functions for noise indicating low fluid.
Routine Lubrication and Inspection Intervals
Guidelines for routine lubrication and inspection frequencies.
Checking Gear Oil Level
Procedure for checking the gear oil level in drive units.
Checking Pedals
Inspecting and lubricating floor plate assembly and pedals.
Hydraulic Tank Pressure Valve Test
Testing the breather filter's bleeder valve function.
Steer Axle Lubrication
Lubricating the steering axle components.
Lubricating Mast Bearing Blocks
Lubricating mast bearing blocks and checking mounting.
Testing and Cleaning Fans
Procedures for testing and cleaning the truck's fans.
Lift Chain Lubrication
Applying lubricant to lift chains.
Lift Chain Adjustment (Standard Mast)
Adjusting lift chains for standard masts.
Lift Chain Adjustment (Double Mast)
Adjusting lift chains for double masts.
Lift Chain Adjustment (Triple Mast)
Adjusting lift chains for triple masts.
Checking Reeving Hose Preload (Optional)
Ensuring proper preload tension on reeving hoses.
Lubricating the Sideshifter (Optional)
Lubricating the sideshifter and checking hydraulic hoses.
General Scheduled Maintenance Information
Information on when and how to perform truck servicing.
Scheduled Maintenance Intervals
Guidelines for determining maintenance frequencies.
Scheduled Maintenance Charts
Lists maintenance tasks and intervals for various systems.
Scheduled Maintenance: Preparations & 100hr Tasks
Initial preparations and one-time maintenance at 100 hours.
Scheduled Maintenance: 1000hr/12mo Tasks
Maintenance tasks required every 1000 hours or 12 months.
Scheduled Maintenance: 1000hr/12mo Tasks (Continued)
Further 1000hr/12mo maintenance tasks for various systems.
Scheduled Maintenance: 3000hr/3yr Tasks
Maintenance tasks required every 3000 hours or 3 years.
Scheduled Maintenance: 3000hr/3yr Tasks (Continued)
More 3000hr/3yr maintenance tasks, including control system.
Scheduled Maintenance: 6000hr/3yr Tasks
Maintenance tasks required every 6000 hours or 3 years.
Scheduled Maintenance: Subsequent Tasks
Post-maintenance checks and final steps.
Sideshifter Maintenance Intervals
Specific maintenance intervals for optional sideshifters.
Sideshifter Maintenance: Every 200 Hours
Maintenance tasks for sideshifters every 200 operating hours.
Sideshifter Maintenance: Every 500 Hours
Lubrication of sideshifter bearings every 500 hours.
Sideshifter Maintenance: Every 2000 Hours
Checking sideshifter bearing thickness every 2000 hours.
Fluids and Lubricants Capacities
Table of capacities for hydraulic oil and gear oil.
Hydraulic Oil Specifications
Grades of hydraulic oil recommended for the truck.
Final Drive Unit Gear Oil
Specification for final drive unit gear oil.
Grease Specification
Recommended grease type and rating.
Chain Spray Recommendation
Type of chain spray for mast chains.
Fuses Location
Location of main and control fuses on the truck.
Main Fuses Identification
Lists main fuses and their protected circuits.
Control Fuses Identification
Identifies control fuses and their amperage.
Control Fuse Arrangement Diagram
Diagram showing the layout of control fuses.
Specifications
Dimensions Overview
General overview of truck dimensions.
Dimensional Diagrams
Diagrams illustrating truck dimensions and measurements.
General Specifications (E18S/E20S)
General, weight, and tire specifications for models E18S and E20S.
Dimension Specifications (E18S/E20S)
Key dimension data for E18S and E20S models.
Performance Data (E18S/E20S)
Driving, lifting, and lowering speeds, gradeability.
Drive Motors and Battery Specifications
Drive motor power, pump motor power, and battery capacity.
Miscellaneous Specifications (E18S/E20S)
Drive type, working pressure, flow rate, and noise level.
Mast Heights Overview
Introduction to mast height specifications.
Mast Heights for Triple Masts (1581 Series)
Table of lift stroke, free lift, mast height, extended height, and tilt angles.
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