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Linde Manuals
Forklifts
E16
Operating instructions manual
Linde E16 Operating Instructions Manual
Electric truck
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Introduction
Ihr Stapler
Intended Use
Symbols Used
Technical Description
Takeover of Forklift Truck
Initial Commissioning
Safety
Safety Regulations
In the Case of Tip-Over
Handling Fluids and Lubricants
Experts
Operation of Industrial Trucks in Plant Area
Regulations
Determination and Assessment of Hazards from Use of Industrial Trucks
Emergency Exit with Attached Rear Window
Overview
Rating Plates
Vehicle Overview
Operating Elements
Indicator Unit
Operation
Instructions for Running-In
Checks Prior to Starting Work
Standard Equipment
Adjust Driver's Seat
Adjust Steering Column
Seat Belt
Switch on Vehicle
Driving (Two-Pedal Operation)
Driving (Single-Pedal Operation)
Steering System
Braking System
Warning Horn
Lifting System and Attachments (Central Lever Operation)
Lifting System and Attachments (Single Lever Operation)
Emergency Cut-Off Knob
Special Equipment
Adjust Driver's Seat with Swivel Device
Lighting
Windscreen Wipers
Heating
Linde Forklift Data Management (LFM)
Working under Load
Before Taking up Load
Adjust Fork Arm Distance
Taking up Load
Driving under Load
Setting down Loads
Towing Device
Loading / Transport
Dismantling of Lift Mast
Driving Without Lift Mast
Crane Lifting
Transportation by Truck or Low Loading Truck
Leaving Truck
Before Leaving the Truck
Servicing
Inspection and Maintenance Overview Programme
General
Working on Lift Mast and at Front of Forklift Truck
Inspection and Maintenance Overview Programme
Inspection and Maintenance Data
Recommendations for Working Materials
Checks Prior to Starting Work
Check Battery Charge State
Check Condition and Function of Seat Belt
Check Braking System
Check Tyres
Maintenance after First 50 Operating Hours
Inspection and Maintenance as Required
Charge Battery
Connect Battery to External Charger
Battery Replacement
Clean Turntable Axle
Clean Combi-Steer Axle and Grease
Clean Truck
Clean Lift Mast Chain and Apply Chain Spray
Changing Wheels
Tighten Wheel Fastenings
Other Cleaning and Greasing
Check Other Bearings and Joints and Oil
Check Cooling Elements of Drive Axle for Soiling, Clean if Necessary
Inspection and Maintenance Once after First 1000 Operating Hours
Inspection and Maintenance Every 500 to 1000 Operating Hours or Once a Year
Check Battery Door Locking and Adjust if Necessary
Tighten Lift Mast Fastening
Check Pedals and Linkage and Oil
Adjust Drive Control Pedal System
Check Main Contactor (Switch-On Contactor)
Check Fan on Drive Axle and Cross Fan for Soiling, Clean as Necessary
Check Function of Control Unit
Clean and Grease the Sideshift, Check that It Is Securely Fastened
Adjust Lift Mast Chain
Check Hose Carrier
Functional Check of Cross Fan and Drive Axle Fan
Wheel Gear Oil Change
Inspection and Maintenance Every 3000 Operating Hours or Every 2 Years
Operating and Steering Hydraulics (Hydraulic System)
Check Operating and Steering Hydraulics for Leakage
Inspection and Maintenance Every 3000 Operating Hours or Every 2 Years
Check Condition of Anti-Static Belt
Change Breather
Change Pressure Filter
Suction Filter
Check Fastenings
Check the Condition and Secure Positioning of Electric Cables, Cable Connectors and Connections
Check Bellows on Joystick
Check Fork Arms and Arm Safety Devices
Check Secure Fastening, Condition and Function of Lift Mast, Lift Mast Chains, Lift Cylinders and End Stops
Check the Tilt Cylinder Bearings for Wear
Wheel Gear Oil Change (with Wheels Attached)
Wheel Gear Oil Change (with Wheels Detached)
Check Wheel Gear for Leaks
Double Hoses: Check Pretension
Inspection and Maintenance Every 6000 Operating Hours or Every 4 Years
Replace Hydraulic Oil
Standard Lift Mast with a Lift Height Greater
Than 5650 MM to 6450 MM
Triplex Lift Mast with a Lift Height Greater than
4770 To 6470 MM
Troubleshooting
Fuses Basic Equipment
Fuses for Special Equipment
Diagnostic Connector
Fork Carriage Emergency Lowering
Place Rubber Mat Back on Floor Plate
Towing Regulations
Shutdown of Forklift Truck
Disposal of Old Vehicles
Malfunctions During Operation
Technical Data
Type Sheet E 12, (Battery 24 V / 5Pzs / 550L) Edition 09/2005
Type Sheet E 14, (Battery 48 V / 4Pzs / 440L) Edition 09/2005
Type Sheet E 15, (Battery 24 V / 8Pzs / 880L) Edition 09/2005
Type Sheet E 16, (Battery 48 V / 4Pzs / 440L) Edition 09/2005
Type Sheet E 16, (Battery 48 V / 4Pzs / 440L) Edition 09/2005
Type Sheet E 16, (Battery 48 V / 5Pzs / 550L) Edition 09/2005
Type Sheet E 16, (Battery 48 V / 5Pzs / 700L) Edition 09/2005
Type Sheet E 16, (Battery 48 V / 5Pzs / 700L) Edition 09/2005
Type Sheet E 16, (Battery 48 V / 6Pzs / 660L) Edition 09/2005
Type Sheet E 18, (Battery 48 V / 5Pzs / 550L) Edition 09/2005
Type Sheet E 18, (Battery 48 V / 6Pzs / 660L) Edition 09/2005
Type Sheet E 18, (Battery 48 V / 6Pzs / 700L) Edition 09/2005
Type Sheet E 20, (Battery 48 V / 5Pzs / 700L) Edition 09/2005
Type Sheet E 20, (Battery 48 V / 6Pzs / 660L) Edition 09/2005
Type Sheet E 20, (Battery 48 V / 6Pzs / 840L) Edition 09/2005
Annex
Circuit Diagrams
Wiring Diagram Basic Equipment
Wiring Diagram Basic Equipment
Wiring Diagram Basic Equipment
Wiring Diagram Basic Equipment
Hydraulic Circuit Diagram
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Table of Contents
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Operating Instructions
Electric Truck
E12, E14, E15, E16, E18,
E20
386 807 1001 EN – 03/2006
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Summarization of Contents
Preface
Linde - Your Partner
Information about Linde as a partner and manufacturer of material handling equipment.
Introduction
Ihr Stapler
Introduction to the forklift truck's features and benefits.
Intended use
Specifies the designed purpose and approved applications of the lift truck.
Symbols used
Explains the meaning of various warning and information symbols used in the manual.
Technical description
Provides a detailed overview of the forklift truck's components and systems.
Takeover of forklift truck
Instructions and checks to be performed when receiving a new forklift truck.
Initial commissioning
Steps and checks required before the first use of the forklift truck.
Safety
Safety regulations
General rules and regulations for the safe operation and maintenance of industrial trucks.
Safety information
Critical safety warnings and precautions related to specific hazards and components.
In the case of tip-over
Procedures to follow and safety advice in the event of a forklift tip-over.
Handling fluids and lubricants
Guidelines for the safe handling and disposal of fluids and lubricants used with the truck.
Determination and assessment of hazards from use of industrial trucks
Outlines hazards associated with industrial trucks and measures for assessment and control.
Emergency exit with attached rear window
Instructions for using the rear window as an emergency exit in specific situations.
Overview
Rating plates
Explanation of the information found on the truck's rating plates.
Vehicle overview
Identification of major components and parts of the forklift truck with a diagram.
Operating elements
Identification and description of all controls and levers used to operate the truck.
Indicator unit
Details the function and meaning of all lights and displays on the operator's indicator unit.
Operation
Checks prior to starting work
Essential checks to perform before operating the forklift truck to ensure safety and functionality.
Standard equipment
Instructions for using standard features like seat adjustment, steering column, seat belt, etc.
Driving (two-pedal operation)
Guidance on operating the truck using the two-pedal control system.
Driving (single-pedal operation)
Instructions for operating the truck using the single-pedal control system.
Braking system
Details the operation and function of the forklift's braking systems.
Working under load
Critical guidelines for safely operating the forklift while handling loads.
Loading / Transport
Procedures for safely loading and transporting the forklift truck itself.
Servicing
Inspection and maintenance overview programme
Summary of inspection and maintenance schedules and requirements.
Working on lift mast and at front of forklift truck
Safety precautions and procedures for maintenance work on the lift mast and front of the truck.
Inspection and maintenance as required
Tasks to be performed as needed, based on inspections or specific issues.
Cleaning turntable axle
Procedure for cleaning the turntable axle.
Clean lift mast chain and apply chain spray
Procedure for cleaning and lubricating the lift mast chains.
Changing wheels
Steps for safely changing the forklift's wheels.
Inspection and maintenance every 500 to 1000 operating hours or once a year
Routine maintenance tasks to be performed at regular intervals.
Inspection and maintenance every 3000 operating hours or every 2 years
Major maintenance tasks required at longer intervals.
Troubleshooting
Guidance on identifying and resolving common malfunctions and issues.
Technical Data
Type sheet E 12, (battery 24 V / 5PzS / 550L) Edition 09/2005
Detailed technical specifications for the E12 forklift model.
Type sheet E 14, (battery 48 V / 4PzS / 440L) Edition 09/2005
Technical specifications for the E14 forklift model.
Type sheet E 15, (battery 24 V / 8PzS / 880L) Edition 09/2005
Technical specifications for the E15 forklift model.
Type sheet E 16, (battery 48 V / 4PzS / 440L) Edition 09/2005
Technical specifications for the E16 forklift model.
Type sheet E 16, (battery 48 V / 5PzS / 550L) Edition 09/2005
Technical specifications for the E16 forklift model.
Type sheet E 16, (battery 48 V / 5PzS / 700L) Edition 09/2005
Technical specifications for the E16 forklift model.
Type sheet E 16, (battery 48 V / 6PzS / 660L) Edition 09/2005
Technical specifications for the E16 forklift model.
Type sheet E 18, (battery 48 V / 5PzS / 550L) Edition 09/2005
Technical specifications for the E18 forklift model.
Type sheet E 18, (battery 48 V / 6PzS / 660L) Edition 09/2005
Technical specifications for the E18 forklift model.
Type sheet E 18, (battery 48 V / 6PzS / 700L) Edition 09/2005
Technical specifications for the E18 forklift model.
Type sheet E 20, (battery 48 V / 5PzS / 700L) Edition 09/2005
Technical specifications for the E20 forklift model.
Type sheet E 20, (battery 48 V / 6PzS / 840L) Edition 09/2005
Technical specifications for the E20 forklift model.
Circuit Diagrams
Wiring diagram basic equipment page 1
Electrical wiring diagram for basic equipment, part 1.
Wiring diagram basic equipment page 2
Electrical wiring diagram for basic equipment, part 2.
Wiring diagram basic equipment page 3
Electrical wiring diagram for basic equipment, part 3.
Wiring diagram basic equipment page 4
Electrical wiring diagram for basic equipment, part 4.
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