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Linde Manuals
Forklifts
E 30-02
Operating instructions manual
Linde E 30-02 Operating Instructions Manual
Fork lift truck
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Foreword
Approved Applications
Technical Note
Truck Takeover
Description
Type Plate
Table of Contents
Technical Data
Noise Emissions Levels
Frequency Characteristic for Human Body Vibrations
Technical Description
Drive
Steering
Hydraulic System
Operation
Brakes
Handbrake
Brush Monitor
Electrical System
General View of Truck
Controls and Indicators
Composite Instrument
Hour Meter
Battery Discharge Indicator
Before Operation
Safety Rules
Safety Information
Handling Fluids and Lubricants
Accident Prevention Check
Operation of Industrial Trucks in the Plant Area
Running-In Instructions
Checks and Services Prior to Initial Operation of the Truck
Daily Checks
Daily Checks and Servicing before Operation
Check the Tyre Inflation Pressure
Check the Tightness of the Wheel Nuts
Opening the Overhead Guard
First Lock-In Position: Servicing Position
Second Lock-In Position: Battery Change
Closing the Overhead Guard
Check the Battery Charge
Charging the Battery
Connecting the Battery to a Suitable External Charger
Check the Condition, Electrolyte Level and Specific Gravity of the Battery
Battery Change
Battery Removal with a Crane
Adjusting the Driver's Seat
Adjusting the Swivel Seat
Adjusting Armrest of the Driver's Seat
Applying the Seat Belt, Opening the Seat Belt
Push, Pull the Emergency Stop Button
Operation
Driving
Travel in the Forward Direction
Travel in the Reverse Direction
Reversing Direction
Reversing the Direction of Travel
Malfunctions During Operation
Singel-Pedal Model
Steering System
Steering
Braking System
Service Brake, Regenerative Brake
Foot Brake
Operating the Electric Motor Brake (LBC)
Handbrake
Engaging the Handbrake
Releasing the Handbrake
Central Control Lever (Joystick) Operation of Mast and Attachments
Tilting the Mast Forward
Tilting the Mast Back
Raising the Fork Carriage
Lowering the Fork Carriage
Operating the Attachments
Operating the Sideshift
Operating the Clamp
Single Control Lever Operation of Mast and Attachments
Turning on the Front Working Lights
Turning on the Rear Working Lights
Turning on the Front Windscreen Wiper and Washer
Turning on the Rear Windscreen Wiper
Turning on the Lighting
Turning on the Hazard Warning Light
Turning on the Directional Indicator Lights
Electric Heater
Truck Data Management (LFM)
Truck Data Acquisition
Condition Code
Truck Data Acquisition - Default Setting (PIN Number and Condition Code)
Truck Data Acquisition - Special Setting (PIN Number)
Operating the Horn
Opening, Closing the Electrical Compartment Cover
Fuses Operation
Fuses
Checking, Renewing the Fuses
Automotive Fuses
Main Circuit Fuses
Fuses (Options)
Attention
Render the Electrical System Dead before Chang
Ing Fuses
Note
Before Loading
Loading
Positioning the Forks
Before Leaving the Lift Truck Unattended
Note
Transporting the Load
Unloading
Forced Opening of Overhead Guard Without Bowden Cable
Attention
Tow Coupling
Transport, Hoisting the Truck
Transporting the Truck on a Lorry or Low-Bed Trailer
Hoisting the Truck with a Crane
Hoisting the Truck with the Eyebolts
Jack Locations: Changing the Rear, Front Wheels
Wheel Change
Mast Removal
Towing Instructions
Towing Procedure
Lowering the Forks Manually
Tilting the Mast Manually
Emergency Exit for Trucks with Polycarbonate Rear
Windscreen (Special Equipment)
Maintenance
Taking the Truck out of Operation
Measures before Taking the Truck out of Operation
Putting the Truck Back into Operation
General Information
Maintenance Intervals
Work on the Mast and on the Front Part of the Truck
Securing the Mast against Tilting Back
Mast Versions
Standard Mast
Securing the Raised Standard Mast
Duplex Mast
Securing the Raised Duplex Mast
Triplex Mast
Securing the Raised Triplex Mast
Services after the First 50 Hours of Operation
Inspection and Maintenance Chart
Inspection and Maintenance as Required
Check Seat Belt for Condition and Operation
Clean the Lift Truck
Clean and Spray the Lift Chain
Renew the Carbon Brushes
Tighten the Wheel Nuts
Check the Tyres for Damage and Foreign Objects
Check the Security of the Hydraulic Oil Tank
Lubricate the Steer Axle, Mast and Tilt Cylinder Bearings
Other Cleaning and Greasing Work
Inspection and Maintenance Every 500 to 1000 Hours or Annually
Clean the Steering Axle
Lubricate the Steering Axle
Inspect the Joystick Boot
Check the Control Unit for Function
Clean the Left and Right Wheel Traction, Power Steering and Working Hydraulics Pump Motors
Clean the Traction Motor and Tractor Compartment Fans
Clean the Digital Control
Lubricate the Mast and Tilt Cylinder Pivots
Retighten the Mast Fastening Bolts
Sideshift: Clean, Grease and Check the Mounting
Check the Braking System
Check the Brake Linings, Lubricate the Brake Lever Pivot
Visual Check of the Motor Brushes
Check the Working and Steering Hydraulics for Leaks
Check the Counterweight, Electric Motors, Chassis, Wheel Drives, Overhead Guard and Steering Axle for Security
Mast, Lift Chain and End Stops: Check Condition, Mounting and Function
Adjust the Lift Chain Length
Lubricate the Lift Chain with Chain Spray
Check the Fork Quick-Releases and Fork Stops
Check the Pre-Tension of Double Hoses if Attachments Are Fitted
Check the Hydraulic Oil Level
Check and Oil the Pedal and Travel Control Linkage Pivots and Overhead Guard Lock
Grease the Overhead Guard Pivots
Check and Lubricate Other Pivots and Joints
Check the Contactor
Change the Wheel Drive Oil
Check the Electric Cables, Cable Connectors and Connections for Condition and Tightness
Renew the Hydraulic Breather, Suction and Pressure Filter
Check the Wheel Drives for Oil Leaks
Check the Condition of the Antistatic Ribbon
Inspection and Maintenance Every 3000 Hours or Every 2 Years
Renew the Hydraulic Oil
Change the Oil in Wheel Drive
Inspection and Maintenance Specifications
Emergency Exit for Trucks with Rear Windscreen
Discharge Circuit (1F6)
Discharge Circuit (F7)
Fan (1F4)
Fuse (1F5)
Horn (4F3)
Hydraulic Pump Motor (F1)
Lubricants Recommendations
Hydraulic Oil
Bio Hydraulic Oil
Gear Oil
Lubricating Grease
Battery Grease
Chain Spray
Vaseline
Troubleshooting Guide
Electric Circuit Diagram (Standard Equipment)
Voltage Converter (9F14)
Electric Circuit Diagram (Options)
Working Light (9F11)
Heater (9F16)
Left Position Lights (5F25)
Right Position Lights (5F26)
Hydraulic Circuit Diagram
Index
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Quick Links
1
Hydraulic System
2
Electrical System
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e336-02/01
Operating Instructions
Linde Fork Lift Truck
E 20 - 02 / E 25 - 02 / E 30 - 02
E 20/600 - 02 / E 25/600 - 02 / E 30/600 - 02
With Electric Motors
336 804 3001 GB
0704
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Fuses Operation
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Summarization of Contents
Foreword
Approved Applications
Details approved uses of Linde fork lift trucks and relevant regulations.
Technical Description
Drive
Explains the truck's twin-motor wheel drive system and digital controller.
Steering
Covers the hydrostatic power steering system and combined axle steering.
Hydraulic System
Describes the hydraulic system components for power steering and mast functions.
Operation
Details driver position, controls, double-pedal control, and single control lever.
Brakes
Explains electrical and mechanical braking systems including LBC and handbrake.
Electrical System
Covers the 80V battery system and overhead guard for easy battery replacement.
General View of Truck
Controls and Indicators
Composite Instrument
Hour Meter
Indicates truck operating time in hours, used for scheduling inspections.
Battery Discharge Indicator
Shows battery state of charge and reduces speed at 80% discharge.
Safety Rules
Handling Fluids and Lubricants
Provides guidelines for safe handling, storage, and disposal of fluids and lubricants.
Before Operation
Lists checks and actions required before starting truck operation.
Daily Checks and Servicing Before Operation
Check the Tyre Inflation Pressure
Emphasizes checking tyre pressure for service life and stability.
Check the Tightness of the Wheel Nuts
Details the procedure and torque for tightening wheel nuts.
Opening the Overhead Guard
Explains how to open the overhead guard for servicing.
Second Lock-in Position: Battery Change
Details the second lock-in position for battery replacement.
Operation
Driving
General advice on driving, including slope travel and adapting to conditions.
Malfunctions During Operation
Identifies warning lights indicating faults and the need to stop the truck.
Single-Pedal Model
Explains operation using a single pedal for acceleration and braking.
Steering System
Steering
Covers hydrostatic steering, minimal effort, and turning radii.
Braking System
Service Brake, Regenerative Brake
Details the service brake, regenerative braking, and foot brake operation.
Handbrake
Covers the mechanical handbrake for parking and its effect on drive current.
Central Control Lever (Joystick) Operation of Mast and Attachments
Tilting the Mast Forward
How to tilt the mast forward using the control lever.
Raising the Fork Carriage
Procedure for raising the fork carriage using the control lever.
Operating the Sideshift
Instructions for operating the sideshift function with the control lever.
Fuses
Checking, Renewing the Fuses
Safety precautions and general procedure for replacing fuses.
Main Circuit Fuses
Details the main circuit fuses for traction motors and hydraulic pump.
Loading
Positioning the Forks
How to adjust the fork width and ensure they are seated correctly.
Loading
Steps for safely approaching, lifting, and transporting a load.
Transporting the Load, Unloading
Transporting the Load
Guidelines for safe load transport, including on slopes and with reduced visibility.
Before Leaving the Lift Truck Unattended
Procedures for safely parking and securing the truck.
Wheel Change
Wheel Change
General safety precautions and instructions for changing a wheel.
Jack Locations: Changing the Rear Wheels
Specific jack points and procedure for changing rear wheels.
Mast Versions
Work on the Mast and on the Front Part of the Truck
Safety precautions for working on the mast and front truck components.
Standard Mast
Functional description of the standard mast.
Duplex Mast
Functional description of the duplex mast, highlighting its free lift advantage.
Triplex Mast
Functional description of the triplex mast.
Inspection and Maintenance as Required
Check Seat Belt for Condition and Operation
Regular inspection of the seat belt system for safety.
Clean the Lift Truck
Guidelines for cleaning the truck, especially after exposure to aggressive media.
Renew the Carbon Brushes
Instructions for replacing worn carbon brushes indicated by a warning light.
Inspection and Maintenance Every 500 to 1000 Hours or Annually
Clean the Steering Axle
How to clean the steering axle using water or cold cleaner.
Lubricate the Mast and Tilt Cylinder Pivots
Lubrication points for mast and tilt cylinder pivots.
Check the Hydraulic Oil Level
Procedure for checking the hydraulic oil level with the mast vertical.
Change the Wheel Drive Oil
Schedule and procedure for changing wheel drive oil.
Inspection and Maintenance Every 3000 Hours or Every 2 Years
Renew the Hydraulic Oil
Procedure for changing the hydraulic oil, including filter and level checks.
Change the Oil in Wheel Drive
Schedule and procedure for changing the oil in the wheel drives.
Lubricant Recommendations
Hydraulic Oil
Recommended hydraulic oils for different duty cycles and temperatures.
Gear Oil
Recommended gear oil specifications.
Troubleshooting Guide
Electric Circuit Diagram (Standard Equipment)
Hydraulic Circuit Diagram
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