Linde 346 Series Operating Instructions Manual

Electric forklift truck

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346 series Electric Forklift

Truck

Operating Instructions

Models E18, E20, E20P

346 series – 3468071040 rv07 US –

01/2015

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Summary of Contents for Linde 346 Series

Page 1 346 series Electric Forklift Truck Operating Instructions Models E18, E20, E20P 346 series – 3468071040 rv07 US – 01/2015...
Page 3 With ten FAX (843) 875-8329 production plants worldwide and an extensive network of sales partners, we are at your service around the clock and around the world. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 4: Parts And Service
This manual - and any excerpts thereof - may not be reproduced, translated or transmitted in any form to third parties without the express written permission of the manufacturer. Printed in the USA Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 5: Table Of Contents
Hood latch warning decal ..........19 Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 6 Fan (optional equipment) ..........65 Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 7 Operational checks ..........95 Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 8 Mast Heights ............120 Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 9: Introduction
Introduction...
Page 10: Scope
ANSI/ITSDF B56 standards at time of employers to establish and maintain a trai- manufacture. 29 CFR 1910.178 prohibits any ning program to ensure that all operators of modiﬁcations and/or additions which affect Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 11: Operator Responsibilities
Operators must understand tions and identify speciﬁc areas where poten- the meaning of these symbols and messages. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 12 WARNING The information contained herein must be Indicates a potentially hazardous situation which if not avoided could result in death or serious injury. observed, otherwise environmental damage may occur. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 13: Safety
Safety...
Page 14: Before Operation
Place a “Do Not Operate” tag on the truck, remove the key and alert your supervisor. The Truck may not be placed back into service until necessary repairs are made. F284 04-2013 Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 15: Operating Position
DANGER Risk of injury! Watch for people in your work area because they may not watch for you, even if you have lights or alarms. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 16: Travel
Avoid running over loose Travel with the forks near the ﬂoor, tilted objects on the roadway surface. back to cradle any load whenever possible. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 17: Lifting And Lowering
Reduce your speed, shut off the power, and set the brakes. Any and ensure that there is adequate clear space at the bottom of the ramp to stop and turn. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 18: Avoiding Falls And Tip-Overs
Stay in the seat, hold onto the steering wheel tightly, brace feet, and lean away from the direction of • Never travel up or down an incline at an impact. angle to the incline direction. Always travel Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 19: Suspended Loads
• If the truck has a key switch and the operator or emergency equipment. is more than 25 ft (7.5 m) away, or out of sight of the truck, the key should be removed. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 20: Battery Safety
This does not require training as described according to established principles for testing above. forklift trucks. Any evaluation of safety must Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 21: Hazardous Substances
 Immediately treat spilled oil with an oil binding  To help prevent injury, use appropriate personal agent, and then dispose of it according to local protective equipment (e.g. protective gloves, regulations. long sleeves and industrial goggles). Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 22: Battery Acid
AS SHIPPED THIS TRUCK MEETS THE APPLICABLE REQUIREMENTS OF ANSI/ITSDF B56.1 KION NORTH AMERICA CORPORATION Risk of tip-over. SUMMERVILLE, SC USA 0009384611 Never attempt to lift a load greater than the maxi- mum capacity listed on this plate. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 23: Parking Brake Warning Decal
These decals indicate the proper battery 36 VOLT voltage for the trucks electrical system. Using ONLY a battery of wrong voltage could damage the truck. 48 VOLT ONLY 031808 Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 24: Operator Warning Decal
TRAINED AND AUTHORIZED OPERATORS ONLY. MISUSE OF THIS TRUCK COULD CAUSE INJURY TO YOURSELF OR OTHERS WORKING WITH YOU. READ INSTRUCTIONS IN OPERATOR’S MANUAL. 0009384608 Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 25: Test Or Service Warning Decal
FORKS OF THE TRUCK, NOT EVEN be used with this truck to lift personnel. WITH A WORK PLATFORM. TRUCK IS DESIGNED TRANSPORTING, WAREHOUSING AND STACKING OF MATERIAL, NOT PERSONNEL. 0009384606 Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 26: Crushed Fingers Warning Decal
Stay in the seat, hold onto the steering wheel tightly, brace feet, and lean away from the direction of impact. DON'T JUMP! HOLD ON TIGHT BRACE FEET LEAN AWAY Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 27: Back Up Alarm Warning Decal
Hood latch warning decal This decal warns operators to ensure that the hood latch is fully engaged before operating the truck. ENSURE HOOD LATCH IS SECURELY FASTENED BEFORE OPERATING TRUCK. 0009385609 Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 28 Safety Operator Warning Decals Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 29: Overview
Overview...
Page 30: Technical Description
AC degree of deceleration from the regenerative pump motor. The pump motor is integrated braking function is adjustable through system into the drive axle between the drive motors programming. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 31: Electrical System
The counterweight. The power modules are both Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 32: Truck Components
Front working headlights (direction of travel) Cooling air exhaust fan Steering column with parking brake and key Step switch Battery Truck console with emergency stop switch Battery retainer and switch panel Load backrest extension Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 33: Controls
Keypad / lighting switch Reverse travel accelerator pedal (dual pedal Emergency stop switch trucks only) Indicator unit Directional switch (single pedal trucks only) Actuating levers (joystick) for working hydraulics (various conﬁgurations available) Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 34: Indicator Unit
Direction of travel forwards with single-pedal Not used trucks (green) Motor temperature at upper limit (red) Not used Not used Not used Error in electronic control (red) Not used Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 35 (6) Indicator light for forwards motion selected battery becomes increasingly discharged. with single-pedal vehicles (green) Once the battery is 80% discharged the red LED with the battery symbol lights up. As the Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 36 ﬁeld, the left button to identify the information on display. push button is used for scrolling to the left and Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 37: Definition Of Directions
(30) Tilt memory symbol (35) Not used (36) Not used Deﬁnition of directions Forwards Right Backwards Left Directions as seen from the driving position; the load is at the front. 6210_001-031 Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 38: Vehicle Marking
Use special care when handling long, high, or wide loads to avoid losing the load, striking bystanders, or tipping truck. 0009385529 rev 03 Failure to comply with these warnings will create an unreasonable risk of injury to yourself and others. 05312008 v3 Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 39 Decal, "EE" (only on trucks equipped with Data Plate optional EE rated protection for hazardous Decal, Control Pedals, Dual Pedal Only environments) Warning Decal, Back-Up Alarm Decal, Hood latch warning Warning Decal, Parking Brake Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 40: Data Plate
(MAX and MIN) for the battery the corresponding values shown in in pounds and kilograms. columns A, B, and D. BACK TILT – shows the maximum angle that the mast can be tilted back. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 41: Variants And Options
• Solid, cushion, or non-marking tires • Battery rollers • Battery slides • Battery compartment side covers • Anti-static strap (included with non-marking tires) • Low-proﬁle overhead guard • Drive-in rack overhead guard Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 42: Cabin Options
• Cloth seat • Adjustable headrest, adjustable lumbar support, heated seat • Mirrors • Operator fan Operating Environment Options • Cold storage package (special lubricants) • Explosive environment package (EE designation) Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 43: Operation
Operation...
Page 44: Unloading And Preparing A New Truck For Operation
The forklift truck can then be operated at full speed immediately upon being placed in service. However, during the ﬁrst 50 operating hours, avoid subjecting the drive motors or hydraulic system to high continuous loads. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 45 10 hours until no further loosening is detected. See the procedure for checking wheels and tires in the Maintenance section. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 46: Adjusting The Operator's Seat
Pumping the lever (2) downwards adjusts it for less weight. The seat suspension is correctly adjusted to the operator’s weight when the arrow(3) is in the middle of the viewing lens. e3861380 Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 47: Adjusting Armrest
Take note of the symbol label afﬁxed to the rear of the seat back. Adjusting armrest NOTE The armrest is automatically pushed up by spring pressure after the locking screw (1) is released. e3861328 Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 48 A limit switch in the mechanism requires that the armrest be fully lowered before the truck will operate. NOTE A gas spring cylinder provides an assisting force for the raising and lowering motions. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 49 Ensure that the mechanism locks into the straight ahead position. NOTE The truck will not operate unless the swivel seat is locked back into the straight-ahead position. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 50: Steering Column Tilt Angle Adjustment
 Press button (3) to conﬁrm the hour setting. The minutes portion of the display now ﬂas- hes.  Press button (2) to adjust minutes.  Press button (3) to conﬁrm the minute setting. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 51 Operation Setting the Clock Display Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 52: Seat Belt
 While holding the buckle, press red key (5) on the receiver(4).  Hold onto the buckle (2) and slowly allow it to retract into the seat (1). Do not allow Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 53: Turning The Truck On And Off
 Press the brake pedal (8).  Pull out the emergency stop switch (4).  Insert the key in the key switch (3) and turn it clockwise. The electrical system is switched on. 06022008 Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 54 This will reduce the force necessary at the handle and avoid excessive wear on the parking brake mechanism. The truck is now ready for use. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 55 This will reduce the force necessary at the handle and avoid excessive wear on the parking brake mechanism.  When leaving the vehicle, remove the key from the key switch (3). Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 56: Driving (Single-Pedal Operation)
To restart, switch off and on again 346040209-01 with the key switch.  Slightly raise fork arms and tilt lift mast back. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 57: Changing Direction
The truck will be electrically braked until stationary. If the accelerator pedal was not released, the truck will then accelerate in the new direction. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 58: Driving (Two-Pedal Operation)
NOTE The maximum acceleration rate is set by the main control unit. Pressing the accelerator pe- dal down hard will not increase acceleration. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 59: Steering System
 Turn the steering wheel clockwise to turn the truck to the right. Turn the steering wheel counter-clockwise to turn the truck to the left. 032308 Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 60: Braking
WARNING If the emergency stop button (6) is pressed, electric braking will not function. The truck can then only be slowed with the brake pedal. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 61: Mechanical Brake
Braking however, is always available with the pedal or parking brake handle regardless of truck power state. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 62: Applying The Parking Brake
Make sure to press the brake pedal (2) whenever releasing or applying the parking brake. This will reduce the force necessary at the handle and avoid excessive wear on the parking brake mechanism. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 63: Releasing The Parking Brake
 Release the parking brake by pressing the release button (5) on the parking brake 06102008 handle (4) and allowing the handle to release counter-clockwise.  Verify that indicator light (arrow) is exting- uished. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 64: Horn
An additional foot-operated horn button located on the ﬂoor plate is available as an option. In this case, pressing either button (ﬂoor or steering wheel) will sound the horn. 032608 Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 65: Fork Position Adjustment
Wiggle the fork slightly if necessary until the latch pin seats fully. 1313-08032008 Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 66: Hydraulic Controls - Individual Levers
 Pull actuating lever (2) backward. Attachments (optional equipment) 06042008 Rv2 Third- and fourth-function attachments can be ﬁtted to the truck as optional equipment (e.g. sideshifter, clamps etc.). In this case Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 67 See the note above.  Move actuating lever (4) forward or back- ward. Fourth-function operates according to the symbol arrows on the lever decal. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 68: Hydraulic Controls - Multi-Function Levers
06072008  Note the function symbols on the control lever decals. NOTE The lifting system will only function with the truck switched on and the operator’s seat occupied. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 69 The dual-motion condition is intended to prevent accidental operation of the attachment. In- dividual levers do not move left or right. If an Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 70 See the note above.  Move actuating lever (2) forward or back- ward. Fourth-function operates according to the symbol arrows on the lever decal. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 71: Emergency Stop Switch
To resume operation, release the drive pedal and pull the emergency stop button out. For single pedal trucks, the directional lever must be moved to neutral before the truck will operate. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 72: Lights And Back-Up Alarm
In the fully pressed position, this switch will illuminate the rear spot light(s) continuously. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 73: Fan (Optional Equipment)
The standard location for the fan is the front right-hand leg of the overhead guard. Use toggle switch (1) to turn the fan on or off. 346 06182009 Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 74: Hydraulic Function Depressurization System (Optional Equipment)
 To restore hydraulic function, turn the truck off and then back on using the key switch. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 75 Operation Hydraulic Function Depressurization System (optional equipment) Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 76: Tilt Memory (Optional Equipment)
(if applicable), load, and unevenness and gradient of the ground. Do not rely on the same pre-set angle for all conditi- ons. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 77  The mast can now be tilted normally with the tilt lever.  Brieﬂy depress button (2) again to reacti- vate the tilt memory function as required. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 78: Opening And Closing The Battery Cover
NOTE 346210708-1 If the truck is equipped with a narrow overhead guard, it will not operate unless the swivel seat is locked back into the straight-ahead position. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 79: Battery Shims
Unequal numbers of shims in the three spacer loca- 346 050709-01 tions can result in battery shifting during operation. Always use the same number of shims behind each spacer. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 80: Changing The Battery
 Park the truck safely.  Fully lower the fork carriage.  Tilt the lift mast forwards until the fork arms touch the ground.  Apply the parking brake. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 81 Batteries of incorrect size or weight will affect truck stability and cause the risk of tip-over. Install only batteries whose weight meets the speciﬁcation listed on the truck data plate. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 82: Connecting The Battery To An External Charger
Charge batteries only in well ventilated areas.  Park the truck safely.  Fully lower the fork carriage.  Tilt the lift mast forwards The fork arms must touch the ground. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 83  Remove the battery plug (1) from the connecting socket (2).  Attach the connector plug of the external battery charger to the battery plug (1).  Switch on the battery charger. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 84: Towing Loads
 Allow the towing pin to drop back into place through the tongue of the towed load. Ensure that the towing pin engages its lower bore.  Reverse the above procedure to uncouple loads from the truck. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 85: Manual Lowering Of Fork Carriage
7.5 ft-lb (10 Nm). This must be done to restore normal mast operation.  Tighten the lock nut (2) to 7 ft-lb (9.5 Nm).  Reﬁt the chassis fan. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 86: Towing The Truck
(3) in the ﬂoor plate into which a screwdriver may be inserted to pump the pressurizing lever. It is not necessary to remove the ﬂoor plate on these trucks. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 87  A driver must steer the truck during towing.  Do not exceed the permissible running speed when towing away the truck. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 88: Securing The Truck For Transport
 Once the truck is in position, lower the mast completely.  Apply the parking brake.  Disconnect the battery.  Attach lashing straps or tie-downs to the front of the truck at the holes in the fenders. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 89  Ensure that all lashing straps or tie-downs are tight and securely attached to the transport vehicle.  Chock the wheels. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 90: Hoisting The Truck
Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 91  Ensure that slings or any other lifting equipment will remain clear of any sharp edges, hydraulic lines or hoses, or attached items such as lights or brackets throughout the lifting process. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 92: Long Term Storage
 Check battery condition and density of acid.  Perform maintenance as before initial  Lubricate battery terminals with acid-free commissioning. grease. (Follow instructions of battery manufacturer .)  Put forklift truck into service. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 93: Maintenance
Maintenance...
Page 94: Personnel Qualifications
Run the truck immediately after cleaning to aid in drying and check operation. CAUTION Never wash truck when switched on. Switch the truck off before any cleaning operations. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 95: Cleaning The Steer Axle
Lift chains on trucks used in the food industry  Clean lift chains with a parafﬁn derivative must be lubricated with an oil approved for the such as petroleum ether. food industry. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 96: Daily Inspection
The truck must not be individual maintenance activities that speciﬁcally operated until such repairs are complete. require otherwise. This list does not cover attachments or other Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 97: Daily Inspection Checklist
Place a “Do Not Operate” tag on the truck, remove the key and alert your supervisor. The Truck may not be placed back into service until necessary repairs are made. F284 04-2013 Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 98: Check For Fluid Leakage
Open and shut the battery cover and ensure the battery cover latch functions correctly and holds the cover closed securely. Check battery connector Inspect the battery connector and its cables for damage. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 99: Hydraulic Oil Level
 Fully lower fork carriage.  Apply the parking brake.  Switch off the key switch.  Flip up the folding plate (see arrow) using the ﬁnger-sized hole (2) on the step. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 100: Check The Steering Axle
On four-wheel versions (E20P), check the steering cylinder for leakage at its seals and ﬁttings. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 101: Check Decal Condition
If any wear or damage preventing this contact is present, the strap must be replaced. Also check that the strap mounting is secure. Correct as required. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 102: Wheels And Tires
Pull the seat belt completely out and inspect it for fraying or damage. Buckle the belt and check that the buckle holds securely and that it releases easily and completely when the Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 103: Operational Checks
(operate through complete range of motion) CAUTION Excessive noise during hydraulic function operation indicates low hydraulic ﬂuid. This condition must be checked and corrected immediately to avoid damage to the hydraulic pump. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 104: Scheduled Maintenance
Sideshifter Maintenance Intervals NOTE The optional sideshifter has maintenance intervals in addition to those given in the standard maintenance charts. See Sideshifter Maintenance section. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 105 Maintenance Scheduled Maintenance Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 106: Maintenance At 1000 Hours
Check condition/secure positioning of cables, wiring, connections and connectors. Check tightness of conductor rail connections between the power modules and motors. Check the battery condition, acid level and acid density. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 107 Check forks for wear or damage and check latch pin operation. Optional sideshifter only: Perform any common-interval maintenance in Sideshifter Maintenance section. Subsequent tasks Carry out functional test and test drive. Attach maintenance sticker. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 108: Maintenance At 3000 Hours
Check tightness of conductor rail connections between the power modules and motors. Check the battery condition, acid level and acid density. Check power module cooling fans for correct operation. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 109 Check forks for wear or damage and check latch pin operation. Optional sideshifter only: Perform any common-interval maintenance in Sideshifter Maintenance section. Subsequent tasks Carry out functional test and test drive. Attach maintenance sticker. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 110: Maintenance At 6000 Hours
Check tightness of conductor rail connections between the power modules and motors. Check the battery condition, acid level and acid density. Check power module cooling fans for correct operation. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 111 Check forks for wear or damage and check latch pin operation. Optional sideshifter only: Perform any common-interval maintenance in Sideshifter Maintenance section. Subsequent tasks Carry out functional test and test drive. Attach maintenance sticker. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 112: Sideshifter Maintenance (Optional Equipment)
Every 2000 hours  Measure the thickness of the upper and lower sideshifter bearings. Replace all bearings if any one is worn to 3/32 inch (2.5 mm) or less in thickness. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 113: Scheduled Maintenance Summary
Attach maintenance sticker • • Change ﬁnal drive/wheel hub gear unit oil • • Change the hydraulic system breather, pressure ﬁlter, and suction ﬁlter • Change the hydraulic oil Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 114: Fluids And Lubricants
For triple masts over 225 in (5700 mm) of lift ht: approx. 14.8 qts (14 l) approx. 8.5 ozs (250 cc) for each unit Final drive units Gear oil Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 115: Fluid And Lubricant Specifications
Use only oils meeting the above speciﬁcations. penetrating chain spray speciﬁcally inten- ded for forklift mast chains. Chains may Bio-hydraulic oil also be lubricated with SAE 30 motor oil. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 116: Troubleshooting
ﬁre. Refer to the service manual for the motor fuse installation procedure. Control Fuses Proceed as follows to access the fuses: Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 117 Blade fuses with nominal voltages of 32 V, 58 V and 80 V are used. Observe the nominal voltage when changing fuses. Use only genuine Linde spare fuses with a high voltage rating. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 118 5 A / 32 V nal) Seat heater (optional) 9F70 15A / 32 V 2 A / 58 V Drive axle fan 9M1 2 A / 58 V Drive axle fan 9M2 Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 119: Diagnostic Connector
 Remove the cap from the diagnostic con- nector.  Connect the diagnostic cable. NOTE After completing the diagnostics, the cap must be screwed back onto the diagnostic connector to prevent moisture from entering. Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 120: Malfunction Indicator Lights
If the fault cannot be remedied, contact your Faulty harness connection to pedal group authorized dealer. (beneath ﬂoorplate). Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 121: Technical Data
Technical data...
Page 122: Specifications
Technical data Speciﬁcations Speciﬁcations Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 123 See "Mast Heights" See "Mast Heights" Free lift stroke (h2) or FLH for quad table table See "Mast Heights" See "Mast Heights" Lift height (MFH) table table Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 124 60 fpm (0.30 m/s) with 60 fpm (0.30 m/s) load with load Lifting speed (48V) 102 fpm (0.52 m/s) 102 fpm (0.52 m/s) without load without load Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 125 Maximum battery length 36 V 36 V (with 1/4 in (6.3 mm) clearance and no shims 23.75 in (605 mm) for 23.75 in (605 mm) for installed.) 48 V 48 V Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 126 E 20, E 20P Miscellaneous E 18 Working pressure for attachments 2465 psi (171 bar) 2465 psi (171 bar) 8.45 gpm (32 lpm) 8.45 gpm (32 lpm) Flow rate for attachments Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 127 Technical data Speciﬁcations Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 128: Mast Heights
Technical data Mast Heights Mast Heights Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 129 216.3 in 222.2 in 236 in 245.8 in 257.6 in 261.6 in 285.2 in 297 in height (h4) (5494 (5637 (5995 (6244 (6544 (6645 (7244 (7544 (with 48-inch LBR) Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 130 258.5 in Lift height (MFH) (5651 mm) (6109 mm) (6566 mm) 270.5 in 288.5 in 306.5 in Extended height (h4) (with 48-inch LBR) (6871 mm) (7328 mm) (7785 mm) Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 131 ......86 position adjustment ....57 Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 132 Manual lowering of mast ... . . 77 Mast heights, dimensions ... 120 Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 133 Reverse motion, single pedal trucks ..49 Tilt memory, operation (optional equipment) ....68 Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 134 ..... 106 speciﬁcations ....107 Operating Instructions – 346 series – 3468071040 rv07 US – 01/2015...
Page 136 KION North America Corporation 346 series – 3468071040 rv07 US – 01/2015...

This manual is also suitable for:

E18 E20 E20p