ABB IRB 4600 Foundry Prime Product Manual page 111

Maintenance activ-
ity
Analysis
Changing
Changing
Changing
Changing
Changing
Replacement
Replacement
Overhaul
Overhaul
i
ii
iii Analyse the water content in oil in gearbox axis 6 first time after 3,000 hours or 6 months. If the
iv Before changing oil, always check the oil level. Always analyze the water content in the exchanged
v
vi The battery low alert (38213 Battery charge low) is displayed when remaining backup capacity
Product manual - IRB 4600 Foundry Prime
3HAC040585-001 Revision: M
Equipment
Oil gearbox axis 6
iv
Oil in axis-1 gearbox
iv
Oil in axis-2 gearbox
iv
Oil in axis-3 gearbox
iv
Oil in axis-4 gearbox
iv
Oil in axis-5 & -6 gearbox
Battery pack, measurement system of
type RMU101 or RMU102 (3-pole battery
contact)
Battery pack, measurement system with
2-pole battery contact, e.g. DSQC633A
Robot
Axis-6 gearbox
Damage to painted surfaces must be repaired as soon as possible to avoid corrosion.
The warranty does not apply to effects or wear caused by environmental factors.
working conditions changes, analyse again after 3,000 hours or 6 months.
oil, according to Analyzing the water content in gearbox oil on page
of each gearbox.
If the water content in oil is more than 3%, analyze the new oil within 2 months. Repeatedly high
water content in oil indicates wear of radial sealing in the gearbox.
The battery low alert (38213 Battery charge low) is displayed when the battery needs to be replaced.
The recommendation to avoid an unsynchronized robot is to keep the power to the controller turned
on until the battery is to be replaced.
See the replacement instruction for more details.
(robot powered off) is less than 2 months. The typical lifetime of a new battery is 36 months if the
robot is powered off 2 days/week or 18 months if the robot is powered off 16 h/day. The lifetime
can be extended with a battery shutdown service routine. See Operating manual - IRC5 with
FlexPendant for instructions.
© Copyright 2013-2018 ABB. All rights reserved.
3 Maintenance
3.3.2 Maintenance schedule
Continued
Interval
Every:
• 3,000 hours or 6
months, whichever oc-
iii
curs first
Every:
• 6,000 hours
Every:
• 6,000 hours
Every:
• 6,000 hours
Every:
• 12,000 hours
Every:
• 3,000 hours or 6
months, whichever oc-
curs first.
36 months or battery low alert
v
vi
Battery low alert
40,000 hours
Every:
• 24 months
190, to determine the condition
111