Installation - Chrysler Sebring 2005 Service Manual

JR
HVAC HOUSING (Continued)
(25) Align the recirculation door actuator spline
with the spline in the recirculation door gear and
install the recirculation door actuator (Fig. 39).
(26) Install the three screws that secure the recir-
culation door actuator to the HVAC housing. Tighten
the screws to 2 N·m (17 in. lbs.).
Fig. 39 Recirculation Door Actuator
1 - HVAC AIR INLET HOUSING
2 - RECIRCULATION DOOR ACTUATOR
(27) Install the air inlet housing onto the HVAC
housing.
(28) Install the screws that secure the air inlet
housing to the HVAC housing. Tighten the screws to
2 N·m (17 in. lbs.).
(29) If removed, install the blower motor resistor
or power module (depending on application). Install
and tighten the screws to 2 N·m (17 in. lbs.).
(30) If removed, install the blower motor. Install
and tighten the screws to 2 N·m (17 in. lbs.).
NOTE: Make sure that all HVAC wire harness leads
are routed through all HVAC housing wiring retain-
ers.
(31) Install the HVAC wire harness onto the HVAC
housing.
(32) Install the two screws that secure the HVAC
wire harness connector to the HVAC housing.
Tighten the screws to 2 N·m (17 in. lbs.).
(33) Connect the HVAC wire harness connectors to
the blower motor, blower motor resistor or power
module (depending on application), evaporator tem-
perature sensor and each actuator.
(34) Install the HVAC housing (Refer to 24 -
HEATING & AIR CONDITIONING/DISTRIBUTION/
HVAC HOUSING - INSTALLATION).

INSTALLATION

NOTE: The HVAC housing must be removed from
the vehicle and disassembled for service of the A/C
evaporator, heater core and the mode-air and blend-
air doors.
(1) Position the HVAC housing to the instrument
panel. Make sure that all air ducts are properly
aligned or connected.
(2) Install the two nuts and bolts that secure the
HVAC housing to the instrument panel. Tighten the
nuts and bolts securely.
(3) Connect the HVAC wire harness to the instru-
ment panel wire harness connector.
NOTE: Verify that the evaporator drain tube and
evaporator seals are properly seated to the HVAC
housing before installing the instrument panel and
HVAC Housing into the vehicle.
(4) Install the instrument panel and HVAC hous-
ing as an assembly (Refer to 23 - BODY/INSTRU-
MENT PANEL/INSTRUMENT PANEL ASSEMBLY -
INSTALLATION).
(5) Reconnect the negative battery cable.
(6) If the heater core is being replaced, flush the
cooling system (Refer to 7 - COOLING - STANDARD
PROCEDURE - COOLING SYSTEM CLEANING/
REVERSE FLUSHING).
(7) Refill the engine cooling system (Refer to 7 -
COOLING - STANDARD PROCEDURE - COOLING
SYSTEM REFILL).
(8) Evacuate the refrigerant system (Refer to 24 -
HEATING & AIR CONDITIONING/PLUMBING -
STANDARD PROCEDURE - REFRIGERANT SYS-
TEM EVACUATE).
(9) Charge the refrigerant system (Refer to 24 -
HEATING & AIR CONDITIONING/PLUMBING -
STANDARD PROCEDURE - REFRIGERANT SYS-
TEM CHARGE).
DISTRIBUTION 24 - 53