Assembly - Chrysler Sebring 2005 Service Manual

24 - 48 DISTRIBUTION
HVAC HOUSING (Continued)
(22) Remove the panel door lever from the panel-
air door (Fig. 23).
Fig. 23 Panel Door Lever
(23) Remove the panel-air door and air deflector
vanes from the bottom half of the HVAC housing
(Fig. 24).
Fig. 24 Panel-Air Door and Deflector Vane
1 - PANEL-AIR DOOR
2 - AIR DEFLECTOR VANES
3 - HVAC HOUSING (BOTTOM HALF)
NOTE: The blend door cam must be in the correct
position for removal from the HVAC housing.
(24) Rotate the blend door cam and remove the
cam from the HVAC housing (Fig. 25).
Fig. 25 Blend Door Cam
(25) Using a small screw driver, depress blend
door lever release and remove the blend door lever
and blend-air door from the HVAC housing (Fig. 26).
(26) Remove the second blend door lever and
blend-air door from the HVAC housing.

ASSEMBLY

(1) Install the two blend-air doors and levers into
the HVAC housing.
NOTE: Rotate the blend door cam until it fully seats
into the HVAC housing. The cam followers must be
in the correct position to properly install the cam.
(2) Align the blend door cam followers to the blend
door cam and install the cam into the HVAC housing.
(Fig. 27).
(3) Align the blend door actuator spline with the
spline in the blend door cam and install the blend
door actuator. (Fig. 28).
(4) Install the three screws that secure the blend
door actuator to the HVAC housing. Tighten the
screws to 2 N·m (17 in. lbs.).
JR